Siemens SIMATIC ET 200S Manual de usuario

Preface, Contents

Product Overview 1

Brief Instructions on

Commissioning ET 200S 2

Configuration Options 3

Installation 4

Wiring and Fitting 5

Commissioning and Diagnostics 6

General Technical Specifications 7

ET 200S Power Supply 8

Interface Modules 9

Terminal Modules 10

Power Modules 11

Digital Electronic Modules 12

Analog Electronic Modules 13

4 IQ-SENSE 14

RESERVE Modules 15

Appendices

Glossary, Index

Edition 07/2003

EWA-4NEB780602402-09

ET 200S

Distributed I/O System

Manual

SIMATIC

This manual is part of the documentation

package with the order number

6ES7151-1AA00-8BA0

The following supplement is part of this documentation:

No. Designation Drawing number Edition

1 Product information A5E00060322-10 07/2003

!Danger

indicates that death, severe personal injury or substantial property damage will result if proper precautions

are not taken.

!Warning

indicates that death, severe personal injury or substantial property damage can result if proper

precautions are not taken.

!Caution

indicates that minor personal injury can result if proper precautions are not taken.

Caution

indicates that property damage can result if proper precautions are not taken.

Notice

draws your attention to particularly important information on the product, handling the product, or to a

particular part of the documentation.

Qualified Personnel

Only qualified personnel should be allowed to install and work on this equipment. Qualified persons are

defined as persons who are authorized to commission, to ground and to tag circuits, equipment, and

systems in accordance with established safety practices and standards.

Correct Usage

Note the following:

!Warning

This device and its components may only be used for the applications described in the catalog or the

technical description, and only in connection with devices or components from other manufacturers which

have been approved or recommended by Siemens.

This product can only function correctly and safely if it is transported, stored, set up, and installed

correctly, and operated and maintained as recommended.

Trademarks

SIMATIC, SIMATIC HMIand SIMATIC NETare registered trademarks of SIEMENS AG.

Third parties using for their own purposes any other names in this document which refer to trademarks

might infringe upon the rights of the trademark owners.

Safety Guidelines

This manual contains notices intended to ensure personal safety, as well as to protect the products and

connected equipment against damage. These notices are highlighted by the symbols shown below and

graded according to severity by the following texts:

We have checked the contents of this manual for agreement

with the hardware and software described. Since deviations

cannot be precluded entirely, we cannot guarantee full

agreement. However, the data in this manual are reviewed

regularly and any necessary corrections included in

subsequent editions. Suggestions for improvement are

welcomed.

The reproduction, transmission or use of this document or its

contents is not permitted without express written authority.

Offenders will be liable for damages. All rights, including rights

created by patent grant or registration of a utility model or

design, are reserved.

Siemens AG

Bereich Automation and Drives

Geschaeftsgebiet Industrial Automation Systems

Postfach 4848, D- 90327 Nuernberg

Siemens AG 2003

Technical data subject to change.

Siemens Aktiengesellschaft EWA-4NEB780602402-09

iii

ET 200S Distributed I/O System

EWA-4NEB780602402-09

Preface

Purpose of the manual

The information in this manual enables you to run the ET 200S distributed I/O

system on PROFIBUS-DP as a DP slave.

Required level of knowledge

Knowledge of the field of automation engineering is required to understand the

manual.

Scope of the manual

This manual is valid for the components of the ET 200S distributed I/O system

specified in Appendix A.

This manual contains a description of the components that were valid at the time

the manual was published. We reserve the right to enclose a Product Information

bulletin containing up-to-date information about new components and new versions

of components.

Changes since the previous version

The following changes/additions have been made since the previous version of the

manual:

•New function: option handling

•New ET 200S Power Supply module

•New PM-E 24–48 VDC power module

•New 4 DI NAMUR electronic module

•Changes to the IM151-1 STANDARD and IM151-1 FO STANDARD interface

modules

Preface

iv ET 200S Distributed I/O System

EWA-4NEB780602402-09

Certification

See Section 7.1 Standards, certificates and approvals

CE Mark of Conformity

See Section 7.1 Standards, certificates and approvals

Identification for Australia (C-tick mark)

See Section 7.1 Standards, certificates and approvals

Standards

See Section 7.1 Standards, certificates and approvals

Preface

ET 200S Distributed I/O System

EWA-4NEB780602402-09

Position in the information landscape

This manual is part of the documentation package with the order number

6ES7151-1AA00-8xA0 and comprises six manuals and one instruction list with the

following contents:

•Installing and wiring

the ET 200S

•Commissioning and

diagnostics for the

ET 200S

•Technical

specifications of the

IM151-1, digital and

analog electronic

modules

•Order numbers for

the ET 200S

ET 200S Distributed I/O

System

ET 200S

Process-Related

Functions

•1Count

24V/100kHz

•1Count 5V/500kHz

•1SSI

•2PULSE

IM151-7 CPU

Interface Module

ET 200S Motor Starters

•Installing and wiring

motor starters

•Commissioning and

diagnostics for motor

starters

•Technical

specifications of

motor starters

•Order numbers for

motor starters

•Addressing of the

IM151-7 CPU

•ET 200S with

IM151-7 CPU in

the PROFIBUS

network

•Commissioning

and diagnostics for

the IM151-7 CPU

•Technical

specifications of

the IM151-7 CPU

•STEP 7 list of

operations

ET 200S

Positioning

•1STEP 5V/204kHz

•1POS INC/Digital

•1POS SSI/Digital

•1POS INC/Analog

•1POS SSI/Analog

ET 200S Serial

Interface Module

•1SI 3964/ASCII

•1SI MODBUS/USS

S7-300 Instruction List

CPU 31xC, CPU 31x,

IM 151-7 CPU,

BM 147-1 CPU,

BM 147-2 CPU

•List of the instruction

set and their execution

times

•List of executable

blocks (OBs/

SFCs/SFBs) and their

execution times

Note

The ET 200S Distributed I/O System, Fail-Safe Modules manual is included in the

S7 F Systems and S7 Distributed Safety documentation packages

Preface

vi ET 200S Distributed I/O System

EWA-4NEB780602402-09

Guide to the manual

You can quickly access specific information in the manual by using the following

aids:

•At the start of the manual you will find a complete table of contents and a list of

the diagrams and tables that appear in the manual.

•An overview of the contents of each section is provided in the left-hand column

on each page of each chapter.

•Following the appendices, you will find a glossary in which important technical

terms used in the manual are defined.

•At the end of the manual you will find a comprehensive index enabling rapid

access to the information you are looking for.

Special note

In addition to this manual, you will also need the manual for the DP master (see

Appendix A).

Note

You will find a complete list of the contents of the ET 200S manuals in Section 1.3

of this manual. We recommend that you begin by reading this section so as to find

out which parts of which manuals are most relevant to you in helping you to do

what you want to do.

Recycling and disposal

Due to the fact that it is low in contaminants, the ET 200S is recyclable. Contact a

certified electronic-waste disposal company to recycle and dispose of your old

equipment in an environment-friendly manner.

Additional support

Please contact your local Siemens representative if you have any queries about

the products described in this manual.

http://www.ad.siemens.com/automation/partner

Training center

We offer a range of courses to help get you started with the xxx and SIMATIC S7

programmable controller. Please contact your local training center or the central

training center in Nuremberg, D 90327 Germany.

Telephone: +49 (911) 895-3200.

Internet: http://www.sitrain.com

Preface

vii

ET 200S Distributed I/O System

EWA-4NEB780602402-09

SIMATIC Technical Support

In addition to your local dealer, you can also contact one of three Support Centers:

Johnson City

Nuremberg

Beijing

Technical Support

Worldwide (Nuremberg)

Technical Support

Local time: 0:00 to 24:00 / 365 days a

year

Phone.: +49 (0) 180 5050 222

Fax: +49 (0) 180 5050 223

E-mail: [email protected]

GMT: +1:00

Europe/Africa (Nuremberg)

Authorization

Local time: Mo. - Fr. 8:00 to 17:00

Phone.: +49 (0) 180 5050-222

Fax: +49 (0) 180 5050-223

E-mail: [email protected]

GMT: +1:00

United States (Johnson City)

Technical Support and

Authorization

Local time: Mo. - Fr. 8:00 to 17:00

Phone.: +1 (0) 770 740 3505

Fax: +1 (0) 770 740 3699

E-mail: isd-callcenter@

sea.siemens.com

GMT: -5:00

Asia/Australia (Beijing)

Technical Support and

Authorization

Local time: Mo. - Fr. 8:00 to 17:00

Phone.: +65 (0) 740-7000

Fax: +65 (0) 740-7001

E-mail: simatic.hotline@s

sea.siemens.com.sg

GMT: +8:00

Technical Support and Authorization personnel generally speak both German and English.

Preface

viii ET 200S Distributed I/O System

EWA-4NEB780602402-09

Service & Support on the Internet

In addition to our documentation, we also offer you all of our know-how online on

the Internet.

http://www.siemens.com/automation/service&support

There you will find:

•The newsletter that provides you with all the latest information on your

products.

•The documents you need using the Search function in Service & Support

•A forum in which users and specialists around the world can exchange their

experiences

•Your local contact partner for Automation & Drives in our contact database

•Information on service on site, repairs, and spare parts. You will also find much

more under “Services”.

ET 200S Distributed I/O System

EWA-4NEB780602402-09

Contents

Preface

1 Product Overview

1.1 What are distributed I/O systems? 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2 What is the ET 200S distributed I/O system? 1-4. . . . . . . . . . . . . . . . . . . . .

1.3 Guide to the ET 200S manuals 1-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 Brief Instructions on Commissioning ET 200S

3 Configuration Options

3.1 Finely-graduated modular system 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2 Power supply of the ET 200S 3-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3 Placement and connection to common potential of power modules 3-5. . . . .

3.4 Configuration options of the interface modules 3-7. . . . . . . . . . . . . . . . . . . . . .

3.5 Configuration options between the terminal modules

and electronic modules 3-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.6 Direct communication 3-25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.7 Clocking 3-26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.8 Option handling 3-32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.9 Limitations on the number of modules that can be

connected/maximum configuration 3-40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 Installation

4.1 Installation rules, installation position, rail, installation measurements

and clearances 4-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2 Installing the interface module 4-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3 Installing the TM-P and TM-E terminal modules 4-6. . . . . . . . . . . . . . . . . .

4.4 Replacing the terminal box on the terminal module 4-8. . . . . . . . . . . . . . . .

4.5 Installing the terminating module 4-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.6 Installing the shield contact 4-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.7 Applying slot number labels and color identification labels 4-13. . . . . . . . . .

4.8 Setting the PROFIBUS address 4-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents

xET 200S Distributed I/O System

EWA-4NEB780602402-09

5 Wiring and Fitting

5.1 General rules and regulations for operating the ET 200S 5-2. . . . . . . . . . .

5.2 Operating the ET 200S on a grounded supply 5-4. . . . . . . . . . . . . . . . . . . .

5.3 Electrical design of the ET 200S 5-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.4 Wiring the ET 200S 5-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.4.1 Wiring a terminal module with screw-type terminals 5-10. . . . . . . . . . . . . . .

5.4.2 Wiring a terminal module with spring terminals 5-10. . . . . . . . . . . . . . . . . . .

5.4.3 Wiring terminal modules with Fast Connect 5-12. . . . . . . . . . . . . . . . . . . . . .

5.4.4 Wiring terminal modules 5-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.4.5 Wiring the IM151-1 BASIC, IM151-1 STANDARD

and IM151-1 HIGH FEATURE interface modules 5-20. . . . . . . . . . . . . . . . .

5.4.6 Wiring the IM151-1 FO STANDARD interface module 5-21. . . . . . . . . . . . .

5.5 Inserting and identifying the electronic modules 5-24. . . . . . . . . . . . . . . . . . .

6 Commissioning and Diagnostics

6.1 Configuring the ET 200S 6-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.2 Commissioning and startup of the ET 200S 6-10. . . . . . . . . . . . . . . . . . . . . . . . .

6.3 Diagnostics using LEDs 6-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.4 Diagnostic messages of the electronic modules 6-23. . . . . . . . . . . . . . . . . . . . .

6.5 Evaluating the interrupts of the ET 200S 6-24. . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.6 Diagnostics using STEP 5 and STEP 7 6-26. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.6.1 Reading out the diagnosis 6-27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.6.2 Structure of the slave diagnosis 6-30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.6.3 Station statuses 1 to 3 6-32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.6.4 Master PROFIBUS address 6-34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.6.5 Manufacturer ID 6-34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.6.6 Module diagnosis 6-35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.6.7 Module status 6-36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.6.8 Channel-specific diagnosis 6-39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.6.9 Interrupts 6-50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.6.10 Diagnostics in the case of invalid ET 200S configuration states 6-58. . . . .

7 General Technical Specifications

7.1 Standards, certificates, and approvals 7-2. . . . . . . . . . . . . . . . . . . . . . . . . . .

7.2 Electromagnetic compatibility, shipping and storage conditions 7-6. . . . .

7.3 Mechanical and climatic environmental conditions 7-8. . . . . . . . . . . . . . . .

7.4 Information on insulation testing, safety class, degree of protection,

and rated voltage of the ET 200S 7-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.5 Use of the ET 200S in a zone 2 hazardous area 7-11. . . . . . . . . . . . . . . . . .

8 ET 200S Power Supply

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