SICK AS30 Prime Edge Manual

TECHNICAL INFORMATION

AS30

Application and Tricks

1 Introduction

The AS30 Application Service package was developed to aid in identification of applica‐

tions that could be solved using the AS30 Array sensor. In this document we will elabo‐

rate on the applications as well as giving a step by step configuration for these applica‐

tions. Keep in mind that this is not an instruction manual on how to do an initial setup

of the device. This information is available in the Device operating instructions. This

document is application based setup, optimization and trouble shooting.

As products become more versatile, they also become more complex. This document

aids in bridging this gap. Information not in this document is available on the SICK Inter‐

nal Intranet and includes AS30 product training, application and setup videos, trou‐

bleshooting guide, firmware information and PLC integrations training Videos.

1 INTRODUCTION

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Contents

1 Introduction........................................................................................ 2

2 Getting startet.................................................................................... 4

3 Edge detection of a grid................................................................... 7

4 Guide line detection in print industry............................................. 9

5 Foil control in battery manufacturing............................................. 11

6 Glue line tracking in furniture manufacturing............................... 13

7 Bottle inspection - roundness.......................................................... 15

8 Object diameter measurement....................................................... 17

9 Control of spray jets.......................................................................... 19

10 Detection of spring............................................................................ 22

11 Tool positioning.................................................................................. 24

12 Troubleshooting................................................................................. 26

CONTENTS

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2 Getting startet

First steps

1. Type selection

2. Power connection

3. Connection analog output

1 2 - 3 4 5 6 7 8 9 10 11 12 13 14

AS 30 - W B M 5 3 4 I 2 2 0 A 00

Keyposition Performance Scanning

width

Scanning Dis‐

tance

Control Panel Core /

Prime classi‐

fication

3E = Edge

W = Width

P = Position

63 = 30 mm

4 = 45 mm

5 = 50 mm

71 = 25 mm

3 = 100 mm

10 1 = LEDs &

Buttons

2 = TFT Graph‐

ics

11 1 = Core

2 = Prime

3 = Pro

Type selection

Selecting between Core and Prime:

Table 1: Control Panel

Figure 1: TFT Graphic

Figure 2: LEDs & Buttons

AS30 Core AS30 Prime Applications hints

Configuration via Con‐

trol panel

push buttons & LED TFT display more comfortable

2 GETTING STARTET

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AS30 Core AS30 Prime Applications hints

Repeatability 0.2 mm 30/50 µm Higher precision

Edge guiding yes yes Choosing E type

Width measurement no yes Choosing W type

Position teach yes yes Single point & window

mode

Enhanced functions fix smoothing adjustable smoothing for smoothing rugged

edges time based

analog scale fix scalable analog range adjustment of mea‐

surement field

Both Core and Prime:

Default Analog scale

Default direction

NOTE PLEASE TAKE CARE:

Reading direction is inverse to slide-in direction!

mA values can be adjusted in Prime version

Table 2: Connection

Pin Color Code Description

1 BN = brown + (L+) Supply plus

2 WH =white Qa Analog output 4 ... 20 mA

3 BU = blue M Supply minus

4 BK = black Q (C) Switching output or IO-Link communication

5 GY = gray MF Multifunction control input

GETTING STARTET 2

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Pin Color Code Description

4 3

Settings via display

The most comprehensive way to configure is via SOPAS as not all settings are available

via the display.

Example for changing to reflector mode:

If a reflector calibration is needed, Sopas will be needed:

2 GETTING STARTET

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3 Edge detection of a grid

Task:

During the manufacturing of metal

grids, the customer wants to maintain

the alignment of the product on the

conveyor. As the target product is not a

solid target, a suitable product in an

acceptable price category has not been

found. The customer has considered

analog inductive sensors, photoelectric

arrays and camera systems with mini‐

mal success.

How to ... (Setup and configuration)

The AS30 can be configured as normal to Edge guiding.

Within the Sopas settings, a smoothing adjustment will resolve the issue of the object

not being solid.

•Use the device in Reflector Mode

•Consider a Tilt angle

•Adjust the Smoothing in Sopas

•Use the sensor as normal

Sopas

Smoothing for moving targets.

Setting in Sopas:

Adjust the Smoothing length in accor‐

dance to the speed of the movement

and the size of the openings

EDGE DETECTION OF A GRID 3

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3 EDGE DETECTION OF A GRID

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4 Guide line detection in print industry

Task:

In large printing houses, the alignment

of the paper is extremely important. On

many occasions, a printing alignment

line is also used. With this line, the

paper edge and the printing edge are

both measured to ensure alignment of

printer head and paper. Camera sys‐

tems have been used to manage this

task, but due to lighting and different

print line colors, repeated setup is

often needed. The customer requires

an accuracy of 0.1 mm with the dis‐

tance from Line to edge calibrated to

13 mm.

How to ... (Setup and configuration)

Using Sopas, the AS30 can be configured to width measurement. Also ensure that the

sensitivity is set to Fine.

On the target, select an Easy Teach-in to detect the first two edges in edge search direc‐

tion.

Select Advanced Teach-in to select the preferred edges.

Sopas

In the Teach-in Wizard, select the Teach-in snapshot and then select the preferred edge.

GUIDE LINE DETECTION IN PRINT INDUSTRY 4

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Click to the selected preferred edge

In Process data, select Width Measure‐

ment and Sensitivity Fine.

Selecting a window mode and set-points, you can set the tolerance window.

Within the Process data the width mea‐

surement is visible in reference to the

two selected edges. This value can be

measured with an analogue value as

well as a standard switching output.

4 GUIDE LINE DETECTION IN PRINT INDUSTRY

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