Sices GC315 Manual de usuario

Filename: EAAM045503EN.docx

Rev. 04 Date: 04/09/2015

ID Document:

Product: GC315xx-GC400xx

Plus Link

Mains Link

Mains+Link

ii User’s Manual GC315xx-GC400xx

INDEX

1Safety information........................................................................................................3

2Information concerning disposal................................................................................3

3Forward .........................................................................................................................4

4Definitions.....................................................................................................................4

5Main functions..............................................................................................................5

5.1 Front Panel GC315, GC315Plus and GC315Link ....................................................5

5.2 Front Panel GC400, GC400Link ............................................................................6

5.3 Front Panel GC400Mains, GC400Mains+Link .............................................................7

5.4 Buttons (ref. to fig. 1, 2, 3)....................................................................................8

5.5 Indicators (ref. to fig. 1).......................................................................................11

5.6 Multifunctional display.........................................................................................13

5.6.1 LCD lighting..................................................................................................13

5.6.2 Contrast adjustment .....................................................................................13

5.6.3 Mode navigation (ref. to fig. 2)......................................................................14

5.6.4 Display area layout (ref. to fig. 3)..................................................................15

5.6.5 Top status bar (ref. to fig. 4).........................................................................15

5.7 Display mode......................................................................................................16

5.7.1 Programming (P.xx) .....................................................................................16

5.7.2 Status information(S.xx)...............................................................................18

5.7.3 Electrical measurements(M.xx) ....................................................................21

5.7.4 Engine measurements (E.xx).......................................................................22

5.7.5 PMCBus.......................................................................................................23

5.7.6 History logs(H.xx).........................................................................................23

6Operating principles...................................................................................................23

6.1 GC315, GC315

Plus

,GC315

Link

............................................................................23

6.1.1 Off/Reset......................................................................................................24

6.1.2 Manual..........................................................................................................24

6.1.3 Automatic .....................................................................................................25

6.1.4 Test ..............................................................................................................26

6.2 GC400x ..............................................................................................................28

6.2.1 SSB + SSTP Pants - GC400Mains / GC400Mains+Link .....................................28

6.2.2 MPM Plants - GC400 and GC400Link ...........................................................30

7Special setting............................................................................................................31

7.1 Selecting the language.......................................................................................31

7.2 Date/Time setting ...............................................................................................32

8Fuel pump (if present on the system).......................................................................33

8.1 Select function....................................................................................................33

User’s Manual GC315xx-GC400xx 3

The manual must always be kept in a safe place where it is readily available for quick

reference.

The manual should be read carefully, and every paragraph understood by the

operators and technicians doing routine and periodic maintenance.

If the manual is lost or damaged, ask the installer/manufacturer for a copy, quoting

the model, code, serial number and year of manufacture.

Many accidents are caused by poor knowledge and the non-observance of safety

regulations, which must be observed when operating and/or servicing the machine.

To prevent accidents, before using or servicing the machine you should read, understand

and observe the precautions and warnings in this manual.

The following indications have been used to identify the safety messages in this manual:

WARNING! This indication is used in the safety messages for risks which,

unless avoided, can cause malfunction or damage to property or persons.

INFORMATION! This term implies the message provides information useful

for performing the current operation, or explanations or clarifications for

procedures.

INFORMATION! on the disposal of old electrical and electronic equipment (applicable in

European countries that have adopted separate waste collection systems).

Products bearing the barred wheeled waste container symbol cannot be disposed of with

normal urban waste. Old electrical and electronic equipment should be recycled in a facility

authorized to process these items and dispose of the components. Contact your local authority

for information on where and how to deliver such products to the authorized site nearest you.

Proper recycling and disposal helps conserve resources and prevents detrimental effects for

health and the environment.

4User’s Manual GC315xx-GC400xx

This manual describes the controllers GC315, GC315Plus, GC315Link, GC400, GC400Link,

GC400Mains and GC400Mains+Link.

Throughout this document, GC315x will refer to all controllers of the GC315 series and

GC400x will refer to all controllers of the GC400 series, while the names GC315, GC315Plus,

GC400, etc. will refer to a specific controller and the names GC315/GC315Plus o

GC400Mains/GC400Mains+Link will refer to a group of controllers.

LOCKOUT - is used to indicate a fault that prevents the generator from operating and causes automatic

and immediate emergency engine shut-down.

POWER-OFF - is used to indicate a fault that prevents the generator from operating and causes the

standard automatic engine shutoff (including a cooling phase).

WARNING - is used to indicate a fault that requires the intervention of the operator without engine

shutoff.

MAINS –Public power supply line.

LOAD/BUS –Electrical power supply line of the loads. It can be connected to more gensets

GENERATOR –Electricity line that is connected to the alternator of the Generator set

LOAD –Electrical power supply line of the loads. This can be connected to the Mains or to the

Generator

MCB - Switch or component to manage the switching between the Mains line and the Load line.

GCB –Switch or component to manage the switching between the Generator line and the Load line.

CANBUS - Interface for the control and diagnostics of engines equipped with SAE J1939 or CanBus

MTU interface.

ISLAND - Type of plant where one or more gensets supply the Load without being in parallel with the

Mains.

MPM –Type of plant working in Island mode and gensets working in parallel among them.

SSB + SSTP (Single Stand By + Single Short Time Parallel) - Type of plant where the genset starts and

supplies the Load in case of Mains failure; once back to normal conditions, it carries out a short time

parallel with the Mains, it disconnects from the Mains and from Load and it stops in stand-by. Depending

on the configuration of the plant, it is also possible to synchronize the Genset with the Mains before

disconnecting it in order not to leave the Load without supply.

User’s Manual GC315xx-GC400xx 5

5.1 Plus Link

KEY GC315/GC315

Plus

/GC315

Link

1 - Buttons

2 - Indicators

The controls consist of 12 buttons (1a, 1b, 1c, 1d, 1e, 1f).

The front panel also has some luminous indicators (2a, 2b, 2c).

6User’s Manual GC315xx-GC400xx

5.2 Link

Link

KEY GC400/GC400

Link

1 - Buttons

2 - Indicators

The controls consist of 12 buttons (1a, 1b, 1c, 1d, 1e, 1f).

The front panel also has some luminous indicators (2a, 2b, 2c).

User’s Manual GC315xx-GC400xx 7

5.3 Mains Mains+Link

Mains Mains+Link

KEY GC400Mains/GC400Mains+

Link

1 - Buttons

2 - Indicators

The controls consist of 12 buttons (1a, 1b, 1c, 1d, 1e, 1f).

The front panel also has some luminous indicators (2a, 2b, 2c).

8User’s Manual GC315xx-GC400xx

5.4

Pushbutton

Function

MODE UP

MODE

DOWN

Ref. 1a

OFF/RESET

PROGRAM

The genset is disabled; all anomaly signals are disabled. All possible alarms

are reset. You can program the parameters.

MAN

(Manual)

The Gen-set control module is set for manual gen-set control.

Press the START button to start the engine.

Press the STOP button to stop the engine.

With the engine running and up to speed:

GC315x : Press the MCB button for manual opening/closing control

of Load contactors on the Mains.

Press the GCB button for manual opening/closing control of Load

contactors on the Generator.

GC400/GC400Link : Press and hold down the ESC/SHIFT button , and

press the GCB button for the manual open/close command of MCB

circuit breaker with possible synchronisation if configured in the plant.

Press the GCB button for the manual open/close command of GCB

circuit breaker with possible synchronisation if configured in the plant.

GC400Mains/GC400Mains+Link

Press the MCB button for the manual open/close command of MCB

circuit breaker with possible synchronisation if configured in the plant.

Press the GCB button for the manual open/close command of GCB

circuit breaker with possible synchronisation if configured in the plant.

INFORMATION! For some types of plants, the sequences depend on

the Software and Hardware configuration of the plant during the installation

activity.

With the BUS under power-on condition, synchronization is required.

AUTO

(Automatic)

TEST

The controller automatically manages the genset operation, so it will be

started if required by the operating conditions.

User’s Manual GC315xx-GC400xx 9

Pushbutton

Function

By pressing the START button it is possible to activate/deactivate the

TEST mode. If there are no other specific configurations, it does not switch

the load from Mains to Genset and vice versa.

WARNING! The STOP button, causes the stop of the Generator

if running and the activation of a lockout unless configured otherwise.

Esc/SHIFT

Ref. 1b

In programming mode, it cancels the changes made to a variable value, brings

up the previous menu level, or exits programming mode. If it is kept pressed

for at least two seconds in any menu, allows you to exit the programming

mode, while retaining the current menu position for further programming

access.

Depending on the selected page, if pressed together with the ENTER

button for at least 5 seconds while in OFF/RESET mode, it can reset counters

to zero, reload default values of the programming parameters or cancel history

logs (in addition, the CANBUS equipped model allows to force exit from BUS

OFF mode). When used during the keyboard regulation function, it aborts the

function.

If it is pressed in any window, it displays the status information on the upper

line (displaying them cyclically).

When HELP is available on the page, holding this button down displays the

HELP message on the bottom status bar.

LEFT/RIGHT

Ref. 1c

Navigation buttons of the multifunction display. These buttons let you select

the previous or next page on the display in all modes, except in the

PROGRAM mode.

In PROGRAM mode, they are used to position the cursor when entering the

strings. The horizontal navigation buttons, used in combination with the

Esc/SHIFT button, allow to adjust the contrast.

To decrease the contrast (lighten), press the combination of buttons

Esc/SHIFT + LEFT .

To increase the contrast (darken), press the combination of buttons

Esc/SHIFT + RIGHT .

In PROGRAM and HISTORY LOGS mode you can scroll the menus and the

variables/settings. You can increase/decrease the value of the variable to

change the settings. Used in combination with the Esc/SHIFT button

you can scroll through the menu ten entries at a time or increase/decrease

the variables ten units at a time.

10 User’s Manual GC315xx-GC400xx

Pushbutton

Function

ENTER/ACK

Ref. 1d

In the PROGRAM menu, you can enter the programming mode and open a

submenu, change a variable or parameter, and confirm the operation.

In the LOG menu, you can activate the HISTORY LOG function and open the

selected log, “acknowledge” any EEPROM errors at power-up.

Upon the occurrence of an alarm or lockout, the pressing of the button

recognizes the presence of an error and turns off the siren. A further press of

the button resets any alarm signals if the operating conditions have returned

to normal. Lockout signals can only be reset by activating the "OFF/RESET"

mode.

MCB

Ref. 1f

GC315/GC315Plus /GC400Mains/GC400Mains+Link : The button is disabled in the

“OFF/RESET”, “AUTO” and “TEST” modes.

In “MAN” it is used to open and/or close the Mains contactor to the Load

line.

To open the Mains switch MCB, with the engine idle, press and hold the

“MCB” button for at least 5 seconds.

This button is not present on the devices GC400/GC400Link . Use the

buttons combination Esc/SHIFT and the button GCB for the

manual open/close command of the MCB circuit breaker with possible

synchronisation.

INFORMATION! For some types of plants, the sequences depend on

the Software and Hardware configuration of the plant during the installation

activity.

With the BUS under power-on condition, synchronization is required.

GCB

Ref. 1f

It is used to command the General Circuit Breaker (GCB) or the changeover

switch.

The button is disabled in the “OFF/RESET”, “AUTO” and “TEST” modes.

In “MAN” it is used to open and/or close the Generator contactor to the

Load line. The closure of the Load line to the Generator is only possible if

the relative electrical measures are within tolerance range.

GC315x: immediate closing of the genset circuit breaker.

GC400: the button function depends on the plant configuration. In parallel

mode with at least one other source powering the BUS, if the button is

pressed it activates the fast unload ramp before the circuit breaker opens.

In case no ramp is needed, simply keep it pressed for a few seconds until

the GCB is opened.

INFORMATION! For some types of plants, the sequences depend on

the Software and Hardware configuration of the plant during the installation

activity.

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