Safe Fleet Prime Design AR1911 Manual de usuario

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: i[email protected] ▪Website: www.primedesign.net

TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

2

10

9

2

1

8

9

5

9

8

6

3

4

7

8

" Lock Washer (6X)

23” Channels (2X)

74” Channels, Pre-assembled (2X)

Channel Bracket (6X) M8 x 20MM (6X) M8 X 25MM (8X)

" Flat Washer (16X)

Mounting Bracket (8X)

Foam Pad (8X)

M8 Lock Nut (10X)Anti-Seize (1X)

AR1911 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS

1—FBM3-0095-A................................................... (Qty 1)

Channels with hardware

CONTENTS OVERVIEW

2—Side Rail Assembly .......................................... (Qty 1)

Rear, Right Hand, 84.00”

3—Side Rail Assembly .......................................... (Qty 1)

Front, Right Hand, 36.00”

4—Side Rail Connector ......................................... (Qty 1)

Right Hand, 6.00”

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: in[email protected] ▪Website: www.primedesign.net

TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

3

AR1911 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS

9—AluRack Standard Crossbar ............................ (Qty 5)

With hardware, 67.00”

Anti-Seize (1X)

8—AluRack Construction Crossbar ...................... (Qty 3)

With hardware, 67.00”

5—Side Rail Assembly........................................... (Qty 1)

Rear, Left Hand, 84.00”

6—Side Rail Assembly........................................... (Qty 1)

Front, Left Hand, 36.00”

7—Side Rail Connector ......................................... (Qty 1)

Left Hand, 6.00”

M8 Cap Head Bolt (18X)

Roller Spring (2X)

M8 Lock Washer (18X)

Roller Tube Pin (2X)

M8 Strip Nut (18X)

Roller Holder (2X)

HKT-0083-Hardware Kit

10—Roller Tube Assembly .................................... (Qty 1)

With caps, 63.75”

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: in[email protected] ▪Website: www.primedesign.net

TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

4

AR1911 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS

Foam Pad

Mounting Bracket

M8 x 25MM Screw

Rear

Front

M8 Lock Nut

Flat Washer

T Bolt Stud

Rear

Front

Rear Channel

Rear

Front

Fig. B

Contact

Fig. B

Fig. A

Flush

Fig. A

Apply silicone sealant

(not provided) to screws

FBM3-0095-A MOUNTING ASSEMBLY

0.1

0.2

Apply Anti-Seize to all M8 x 25MM Flat Head Screws and

install the Channel Mounting Brackets with Foam Pads

onto the vehicle’s roof mounting holes. Do not tighten

screws until Step 0.5

Remove the End Cap, Screw, one (1) aluminum Strip Nut,

and one (1) T Bolt from the back of each Front Channel.

Slide one (1) T Bolt into the back end of each Rear Channel.

Slide the Channel Splice into the front end of the Rear

Channels, then slide the Front Channels rearward until they

contact the Rear Channels. Apply Anti-Seize to all M8 T Bolt

studs, then attach to Mounts using the indicated hardware.

Do not tighten until Step 0.4

0.4

0.5 Torque all M8 x 25MM Flat Head Screws to

150 in-lbs. Apply Silicone Sealant to screw

heads to seal against water intrusion.

0.3 Slide both aluminum Strip

Nuts into each end of the Rear

Channels, and attach the Channel

Caps

Move the Rear Channel

until it contacts the End

Cap. Torque nuts to 90

in-lb.

Push the Front Channels

rmly against the Rear

Channels, and the

Splice Plate against the

Mount Bracket. Torque

all remaining nuts and

bolts to 90 in-lb.

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: in[email protected] ▪Website: www.primedesign.net

TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

5

AR1911 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS

Left

Right

Rear

Front

Channel Rear Channel Front

48.00”

6.35”

31.75”

M8 X 20MM

Lock Washer

Flat Washer

Rear

Front

Right

0.7

Loosen nuts

Position the rear and center

Mounting Brackets as shown.

Position the front Mounting

Brackets as shown.

Attach Mounting Brackets to the Aluminum

Strip Nuts located in the Channels

0.6 0.8 Set to distances shown below. Do not torque the Crossbar

Mounting Brackets until Step 7.5. Finger-tighten them into

designated dimension to hold them in place, then proceed

to Rack Assembly.

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: in[email protected] ▪Website: www.primedesign.net

TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

6

1/2/4

4/5 (AR-8)

4/5 (ARH-8)

4/5 (AR-8)

1/2/3

4/5 (AR-8)

4/5 (ARH-8)

ALURACK ASSEMBLY SEQUENCE

STRIP NUT ASSEMBLY

1Insert Strip Nuts (9x) per side

into Side Rails as shown

AR1911 ASSEMBLY INSTRUCTIONS–CROSSBAR INSTALLATION

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: in[email protected] ▪Website: www.primedesign.net

TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

7

LEFT SIDE RAIL AND CROSSBARS

Crossbar Bolts attach into

Strip Nuts

3.1

Do not tighten

until Step 5.2

3.2

SIDE RAIL ASSEMBLY

Torque to 80 in-lbs

2.2

2.1 Assemble Side rails as shown

AR1911 ASSEMBLY INSTRUCTIONS–CROSSBAR INSTALLATION

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: in[email protected] ▪Website: www.primedesign.net

TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

8

113”

16.00” 15.75”15.75”

FrontRear

6.75” 16.25”15.75”16.00”16.75”

RIGHT SIDE RAIL AND CROSSBARS

4.1

Do not tighten

until Step 5.2

4.2

Crossbar Bolts attach into

Strip Nuts

CROSSBAR ADJUSTMENT

5.1

5.2

Torque Bolts

to 90 in-lbs

Adjust Crossbar

distances as

shown below

AR1911 ASSEMBLY INSTRUCTIONS–CROSSBAR INSTALLATION

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: in[email protected] ▪Website: www.primedesign.net

TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

9

ROLLER ASSEMBLY

6.1

6.2

6.3

Position Roller Assembly

ush to rear then torque

Allen Head bolts to 90 in-lbs

AR1911 ASSEMBLY INSTRUCTIONS–ROLLER ASSEMBLY INSTALLATION

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: in[email protected] ▪Website: www.primedesign.net

TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

10

Even

Left Rear Right Rear

Even

MOUNTING RACK TO CHANNELS

7.2

7.4

7.5

Torque to 90 in-lbs

Loosen nuts on all

Mounting Brackets

7.3

Position Rack until evenly spaced

between Channel Mountings

Channel Mountings

align to Crossbars

AR1911 ASSEMBLY INSTRUCTIONS–RACK TO CHANNELS INSTALLATION

7.1

Safe Fleet Prime Design AR1911 Manual de usuario

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