Safe Fleet PRIME DESIGN FEA-0008 Manual de usuario

PRIME DESIGN, A SAFE FLEET BRAND

Address: 580 Opperman Drive, Eagan, MN 55123 ▪ Toll Free: 1.8.PRIME.RACK

Fax: 651-552-1799 ▪ Email: inf[email protected] ▪ Website: www.primedesign.net

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability

(the “Prime Design Limited Warranty”).

▪

TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING

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FEA-0008 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS

3—Clamp Down Tube Assy.................................... (Qty 1)

Front, RH, 48.00“

1—HD Front Hook Assy.......................................... (Qty 1)

2—Clamp Down Tube Assy.................................... (Qty 1)

Rear, RH, 56.00”

4—Removable Horn............................................... (Qty 1)

With Cap, 15.00”

5—Clamp Down Handle Latch.............................. (Qty 1)

Right Hand

6—Clamp Down Handle Tube Assy....................... (Qty 1)

7—Clamp Down Handle Tube Bracket ................. (Qty 2)

CONTENTS OVERVIEW

NOTE: As this feature comes partially assembled from the

factory, nal assembling of this Clamp Down feature can

be completed with Crossbars already installed onto your

vehicle’s FBM module.

This Assembly Manual shows right side assembly

procedures using the complete Clamp Down module. Left

side assembly procedures are mirrored and identical to

the right side, except for the Clamp Down Tube Holders’

positioning. See page 13 for instructions on how to

reposition them.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability

(the “Prime Design Limited Warranty”).

▪

TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING

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Large Caps (2X)Small Caps (2X)

FEA-0008 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS

8—Quick Clamp Rear Clamp Assy ........................ (Qty 1)

Adjustable

9—HKT-8403....................................................... (Qty 1)

Modular Clamp Down Hardware Kit

Anti-Seize (1X)

Flat Washer (4X)¼ Lock Nut (2X)

Cotter Pin (2X)

M8 x 50MM (2X)

Cap, Large (4X) Cap, Small (8X)

10—Crossbars (not shown on pg 2) ..................... (Qty 1)

Ordered separately, Front & Rear, Gen 4

11—Crossbar (not shown on pg 2)....................... (Qty 1)

Ordered separately, Mid Crossbar Kit, Gen 4

*NOTE: This module is an optional purchase according to your vehicle conguration.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability

(the “Prime Design Limited Warranty”).

▪

TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING

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M8 Locknut

Flat Washer

Clamp Bracket

M8 x 35MM

Carriage Bolt

M8 Locknut

Flat Washer

Clamp Bracket

Loosen nut

M8 x 35MM

Carriage Bolt

FEA-0008 ASSEMBLY INSTRUCTIONS–ASSEMBLY PREPARATION

REAR CLAMP DOWN TUBE HOLDER

0.1

FRONT CLAMP DOWN TUBE HOLDER

0.2

To assemble the left and right hand Clamp Down: Remove only

the indicated hardware and retain for RH and LH Steps 3.4–3.7.

Verify Rear Holder to distance shown, and adjust if necessary.

If assembling LH Clamp Down, proceed to Step 0.3 on page 13.

To assemble the left and right hand Clamp Down: Remove only

the indicated hardware and retain for RH and LH Steps 3.10–

3.13. Loosen nut as indicated below, and leave the Front Tube

Holder loose to oat until Step 3.8.

If assembling LH Clamp Down, proceed to Step 0.4 on page 13.

CLAMP DOWN VARIATIONS

4’–8’ CROSSBAR SPACING

For 4’ Crossbar spacing, do not use the

Front Clamp Down Tube and one Splice.

For 5' Crossbar spacing, cut the Front

Clamp Down Tube to a 12” length.

For 6’ Crossbar spacing, cut the Front

Clamp Down Tube to a 24” length.

For 7’ Crossbar spacing, cut the Front

Clamp Down Tube to a 36” length.

For 8’ Crossbar spacing, use all supplied

parts of the Clamp Down Feature.

Do Not Cut

A

B

C

NOTE: Assemble the Clamp Down

Tubes according to your FBM

module Crossbar spacing.

D

E

Cut to 36”Cut to 24”Cut to 12”Do Not Use

Front Tube

A

B

C

D

E

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability

(the “Prime Design Limited Warranty”).

▪

TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING

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FEA-0008 ASSEMBLY INSTRUCTIONS–RIGHT SIDE CLAMP DOWN

REAR CROSSBAR CAPS

1

RIGHT CLAMP DOWN

ASSEMBLY SEQUENCE

NOTE: Crossbars are shown with the

RH Clamp Down feature for illustrative

purposes only. Crossbars are not included

with this Clamp Down feature, and must

be purchased separately.

For a left side installation, this Clamp

Down Assembly can also be tted onto the

optional Mid Crossbar for the carrying of

step ladders.

Note: This Clamp Down Assembly ts the right or

left sides of any two or three Crossbar rack using a

4’–8’ Crossbar spacing. See Clamp Down Variations

on page 4 for details on how to assemble according

to your Crossbar spacing.

FRONT CROSSBAR CAPS

2Press Large and Small Crossbar Caps into open Crossbar

holes on side where Clamp Down will be installed. Some

Front Crossbars may have additional drilled holes. Press

Crossbar Caps into additional Crossbar holes if present.

Press in Small Crossbar

Caps in spare holes if

present on Crossbar.

Press Large and Small Crossbar Caps into

open Crossbar holes on side where Clamp

Down will be installed.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability

(the “Prime Design Limited Warranty”).

▪

TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING

6

M8 Locknut

Flat Washer

M8 x 35MM

Carriage Bolt

Tubes Centered

in Splice

3.2

Torque nuts to 90 in-lbs

3.3

Seat the Rear Clamp Down

Tube Holder into the lower

Crossbar groove as shown in

this bottom view

CLAMP DOWN TUBE ASSEMBLY

3.1 Insert the Rear Clamp Down Tube into the Tube Splice.

Ensure both Clamp Down Tubes are centered and fully

seated into the Splice before proceeding to Step 3.2

REAR CLAMP DOWN TUBE

FEA-0008 ASSEMBLY INSTRUCTIONS–ASSEMBLY PREPARATION

NOTE: The orientation of

the bolt hole faces away

from the Crossbar

3.4 Place the Clamp Bracket removed in Step 0.1 into

the lower groove of the Crossbar, and slide it on

top of the Rear Clamp Down Tube Holder

3.5 Reassemble the Rear Clamp Down Tube Holder using

the fastening hardware removed in Step 0.1. Do not

tighten until Step 3.7

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability

(the “Prime Design Limited Warranty”).

▪

TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING

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Clamp Edge

Crossbar End

View from vehicle front

FEA-0008 ASSEMBLY INSTRUCTIONS–RIGHT SIDE CLAMP DOWN

3.7

Torque to 90 in-lbs

NOTE: The orientation of

the bolt hole faces away

from the Crossbar

Place the Front Clamp Down Tube Holder

into the lower groove of the Crossbar, and

slide it rearward until it fully seats into the

bottom groove of the Front Crossbar

3.6 Align the Rear Crossbar End to the Rear

Clamp Down Tube Holder edge as shown

3.8

FRONT CLAMP DOWN TUBE

NOTE: Front Clamp Down Tube

Holder must fully engaged into

the bottom Crossbar groove.

3.9

Torque to 90 in-lbs

Place the Clamp Bracket removed in Step 0.2 into

the lower groove of the Crossbar, and slide it on

top of the Front Clamp Down Tube Holder

3.10

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability

(the “Prime Design Limited Warranty”).

▪

TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING

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3

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°

M8 Locknut

Flat Washer

M8 x 35MM

Carriage Bolt

Clamp Edge

Crossbar End

View from vehicle rear

View from vehicle front

FEA-0008 ASSEMBLY INSTRUCTIONS–RIGHT SIDE CLAMP DOWN

4.2 Set Clamp Down Horn

to angle shown.

4.3

Torque to 90 in-lbs

CLAMP DOWN HORN

4.1 Insert the Front Clamp Down Horn into the Front

Tube Splice. Do not tighten until Step 4.3

3.11

3.13

Torque to 90 in-lbs

3.12

Reassemble the Front Clamp Down Tube Holder using

the fastening hardware removed in Step 0.2. Do not

tighten until Step 3.13

Align the Front Crossbar End to the Front

Clamp Down Tube Holder edge as shown

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability

(the “Prime Design Limited Warranty”).

▪

TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING

9

Carriage Bolt

M8 x 35MM

12.00”

FEA-0008 ASSEMBLY INSTRUCTIONS–RIGHT SIDE CLAMP DOWN

5.5

5.6

5.9

Set Handle Tube Clamp

to distance shown.

5.10

Torque to 90 in-lbs

5.7

Torque to 90 in-lbs

Do not tighten

until Step 5.10

5.8

The Handle Tube Clamp sits

ush against the Clamp Down

Tube Bracket

REAR CROSSBAR CLAMP DOWN

HANDLE TUBE BRACKETS

This side contacts

the Clamp Down

Tube Bracket

5.1

Remove and retain

for Steps 5.3–5.8

5.2

NOTE: The orientation of

the bolt hole faces away

from the Crossbar

NOTE: To provide visual clarity, the Clamp

Down Tube Assembly is not shown attached

to the Rear Crossbar from Steps 5.2- 7.2

5.3

5.4 Reassemble the Handle Tube Brackets using the

fastening hardware removed in Step 5.1. Do not

tighten until Step 5.10

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability

(the “Prime Design Limited Warranty”).

▪

TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING

10

FEA-0008 ASSEMBLY INSTRUCTIONS–RIGHT SIDE CLAMP DOWN

HANDLE LATCH

8.3

Torque to 90 in-lbs

8.1

Do not tighten

until Step 8.3

8.2 Position the Handle Latch until the

Handle Grip is rmly seated.

CLAMP DOWN HANDLE TUBE

6.2

7.1

Insert Cotter Pins as

shown. Bend ends

ush to Handle Tube

to lock pins in place

CLAMP DOWN REAR HOOK

SEE QUICK START GUIDE FOR ADJUSTMENTS

7.2

Torque to 90 in-lbs

6.1 With the Clamp Down

Handle oriented toward the

front of the vehicle, slide

the Handle Assembly into

the Handle Tube Brackets.

NOTE: The orientation of

the notch in the Handle

Tube faces toward the

front of the vehicle

Safe Fleet PRIME DESIGN FEA-0008 Manual de usuario

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