Porsche Boxster S Manual de usuario

TechnicalManual

-~~s::~

TechnicalInformation

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Boxster(986) Bodyequipment,exterior

Supplement Overview

Supple-

ment Edition Topic Article number

05/1996 Basicedition WKD483521

208/1996 Generalchanges WKD483521.02

711/1996 Generalchanges WKD483521.07

10 04/1997 Assemblyinstructionsfor hardtopassemblyfix-

ture WKD483521.10

12 07/1997

08/1997

11/1997

01/1998

03/1998

07/1998

Generalremarksonthe airbag WKD483521.12

WKD483521.14

14 Generalchanges

FolderseparationGroups5 and6 WKD483521.15

18 WKD 483521.16

Generalsupplement

WKD483521.18

Generalremarksonthe airbag

WKD483521.20

23 Generalsupplement WKD483521.23Assemblyinstructionsfor hardtopassemblyfix-

ture WKD483521.25

Generalsupplement WKD483521.26

Generalsupplement WKD483521.29

02/1999

04/1999

07/1999

08/1999

09/1999

Generalsupplement WKD483521.30

Changesinmodelyear2000

31 FolderseparationGroups6 and 7 WKD483521.31

Removingandinstallingconvertible-toproof

liner WKD483521.32

WKD483521.36

12/1999

36 Removingandinstallingthe sideairbagunit WKD483521.37

OS/2000

37 Generalsupplement WKD483521.38

07/2000 Generalsupplement

WKD483521.39

Changesinmodelyear2001

08/2000 WKD483521.40

Replacingfolder 6

09/2000

Supplement Overview

Printed in Germany -40, 2000 Master6

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Boxster (986) Foreword

Table of Contents

0Foreword

Foreword

ForewordUse . 1

-1 page

-2 page

Table of Contents

Printed in Germany -37,2000 masterY

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Boxster (~86) Foreword

Foreword

Thismanurl containsTechnicallnformationaswell asinstructions

on repairsfor Porschevehicles.Itis intendedfor the soleuse of

workshop belongingto PorscheAG.

ThedeSC

~Ptionsform the basisfor professionalandcorrect mainte-

nanceandrepairwork. Thecontentofthework procedures

describedis basedonthe leveloftrainingof afitter whohascom-

pletedvo ationaltrainingandhasa soundknowledgeofthe prod-

uct. Thislevelof knowledgeis necessaryin orderto carry outthe

work described.

Warning notes

Thewarningnotesand safetyinstructionsareclassifiedbythe

respectivesignalisingword (Danger,Warning,Caution)besidethe

warningsymbol.

To preventinjuryandrestrictedoperatingandtraffic safetyofthe

vehicle,or damageto the vehicleasthe resultof incorrectwork,

readtheseinstructionscarefullyandobservethem withoutfail.

Itis notpossiblefor PorscheAGto givea detailedevaluationof all

dangersituationsfor the personscarryingoutthework. Itis there-

fore imperativethatallpersonscarryingoutrepairandmaintenance

work onPorschevehiclesusetheir specialistknowledgeto ensure

thattheir ownsafetyis notatriskandtheprocedurechosenwill not

haveanynegativeeffects onthe vehicle-especiallywith regardto

safety.

Itis thereforeexpresslyspecified

proceduresdescribedshouldbec

the validguidelinesandregulation.

blewith respectto healthandacc

-1 page 1

Foreword

Printedin Germany-37, 2000 vorwort

Warns against death or very serious injury which will cer-

tainly occur if the instructions are not observed.

Warnsagainstdeathor veryseriousinjury whichmayoccur

if theinstructionsare notobserved.

Warns against minor injury or damage to property if the

instructions are not observed.

thatallworkinvolvedinthe workarried

outonlyinaccordancewith

s ofthe localauthoritiesresponsi-

identpreventionandenvironmen-

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Boxster (986)

Foreword

talprotection, andincompliancewiththe legalrequirementsof

individualcountries.

Notes

Notescontainadvisoryinformationrelatedto thework procedure

whichmakesthe fitter's work easier.Thefollowingpictogramindi.

catesthis information:

[IJ Note!

Containsadvisoryinformationwhichmakestheworkprocedureeas-

ter.

Dueto the continuousdevelopmentand improvementofour vehi-

cles,there maybe discrepanciesbetweenthe actualtechnicalsta-

tus ofthe vehiclesandthework descriptions.Anyexisting

deviationsare corrected bymeansof supplements,andthe scope

ofthe descriptionsis extendedwith supplements.

PorscheAGretainsthe rightto implementchangesatanytime and

withoutpriornotice.

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Boxster(98G) Foreword

Use

Theworkshopdocumentationfor the Boxster(986) model hasthe

designation

-"Boxster (986)" Technical Manual- andcontainsTechnical

Informationaswell as instructionson repairs.

Theintegrationofthetechnicalinformationpublishedinthe"Boxster

(986)"TechnicalManualwiththe descriptivematteron repairspro-

videsthe userwith a complexreferencework that combinesinto

onebookassociatedor cross-referencedmaterialofrelevanceto

workshopsandoriginatingfrom variousinformationmedia.

The"Boxster(986)"TechnicalManualconsistsof 15 folders, subdi-

videdintothefollowingGroups

.0 Entirevehicle-General

.0 Diagnosis,1 Engine,part1 (upto RepairGroup45)

.0 Diagnosis,1 Engine,part2 (asof RepairGroup69)

.1 Engine,part1 (upto RepairGroup13)

.1 Engine,part 2 (asof RepairGroup15)

.2 Fuel,exhaust,engineelectronics

.3 Transmission,manualtransmission

.3 Transmission,automatictransmission

.4 Runninggear

.5 Body

.6 Bodyequipment,exterior

.7 Bodyequipment,interior

.8 / 9 Air conditioning/ Electrics

.9 Circuitdiagrams,part1 (upto andincluding'99 model)

.9 Circuitdiagrams,part 2 (asof andincluding'00 model)

Thetwo folderswith Group0 areto be regardedas one folder; i.e,

file the "Technicallnformation"noticesonlyinthe folder "Group0

Diagnosis,part I" -up to Repair Group 45-.

Thesecondfolder Group0 Engine,part 2 -as of Repair Group

69- includesthefurther RepairGroupsbelongingto Group1.

Thetwo folderswithGroup1 areto be regardedas one folder;i.e.

filethe liTechnicallnformation"onlyinfront oftherepairdescriptions

inthe folder Group1 -Engine, part1 -up to Repair Group 13-.

-2 page 1

Use

Printed in Germany -37 I 2000 handhabung

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Boxster(986)

Foreword

Thesecondfolder Group1 -Engine, part 2 -as of Repair Group

15- includesthe further RepairGroupsbelongingto Group1.

Thetwo folders withGroup9 areto be regardedas one folder;i.e.

file the "Technicallnformation"noticesonlyinthefolder Group9 Cir-

cuit diagrams,part1 -up to '99 model-,

Thesecondfolder Group9 Engine,part 2 -as of '00 model-

includesthefurther RepairGroupsbelongingto Group9.

The"Boxster(986)"TechnicalManualhasthe samestructurein

eachfolder,withthefollowingbreakdownfor allGroups:

Title page: "Boxster (986)" Technical Manual

> Foreword

Title page: "Technical information'

> Tableof contents,Technicalinformation>Technicalinformation

Title page: "Repair"

> RepairGroups:overview>Tableof contents,repairs> General/

technicaldata> Instructionsonrepairs

As canbe seenfrom the breakdown,the publishedTechnicallnfor-

mationis inthe front part ofeachfolder-numbered accordingto

the Groups.TheTableof Contentsassignedto eachGroupwill be

periodicallyupdated.

Followingthe TechnicalInformation,separatedbya title page,the

instructionson repairs-assigned accordingto theGroupsor bro-

kendownintoRepairGroups-are includedinthefolders.

Theinstructionson repairswillbeextendedandupdatedbymeans

ofsupplements.

rn Note!

Sheetsthat alreadyexistin the "Boxster(986)"TechnicalManual

andareupdatedor revisedandtherebyexchangedbyasupplement

are designatedin the footer withthe supplementnumbercorre-

spondingto thecurrentversion:e.g. "Printedin Germany-2,-

2000"

[IJ Note!

Dueto a systemmodificationintheTechnicalLiteratureproduction,

the followingprocedureshavechangedin modelyear2000!

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Boxster (986) Foreword

1 -The previous record sheet in the folder "O-Genera!" and

the supplement contents sheet -red sheet- have been

omitted. A supplement overview now appears sepa-

rately in each folder. The new supplement contents

sheet can be destroyed after the supplement is filed in

the folder.

rn Note!

Thesupplementoverviewsheetis replacedwiththerelevant

supplementinthecorrespondingfolderandmustnolongerbe

maintainedbyhand.

2 -The page numbering in the new and the replaced chap-

ters are no longer continuous. Each new chapter is now

given an additional chapter number followed by the

page number e.g.-2 Page 11 ~ Rep. Gr. 0; General

3 -The old page numbering still applies to existing chap-

ters and those that are not replaced.

-2 page 3

Use

Printedin Germany-37, 2000 handhabung

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Group 0: Entire vehicle -General

Maintenance 0

Group 0: Diagnosis

Salescheck

On-boarddiagnosis

DMEdiagnosis

Tiptronicdiagnosis

ABSdiagnosis

Group 0: 0

Diagnosis

Airbagdiagnosis

Seatmemorydiagnosis

Heatingdiagnosis

Alarmsystemdiagnosis

PCMdiagnosis

ParkAssistentdiagnosis

HBAdiagnosis

Group 1: 1

Engine

Engine-Crankcase, suspension

Engine-Crankshaft, pistons

Group 1: 1

Engine

Engine-Cylinder head,valvedrive

Engine-Lubrication

Engine-Cooling

Group 2: 2

Fuel, exhaust, engine electronics

Fuelsupply,control

Exhaustsystem,turbocharging

Fuelsystem,electronicinjection

Fuelsystem,K-Jetronic

Exhaustsystem

Starter,power supply,cruisecontrol

Ignitionsystem

Group 3: 3

Transmission, manual transmission

Clutch,control

Manualtransmission-Actuation, housing

Manualtransmission-Gears, shafts,intogearsh,

Finaldrive, differential,differentiallock

Group 3: 3

Transmission, automatic transmission

Torqueconverter

Automatictransmission-Actuation, housing

Automatictransmission-Gears, control

Finaldrive,differential,differentiallock

Overview of repair groups

Printed in Germany -34, October 1999 REPGRU.CHP

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Overview of repair groups Boxster

C;roup 4: 4

Running gear

Frontwheelsuspension,drive shafts

Rearwheel suspension,drive shafts

Wheels,tires, suspensionalignment

Anti-LockBrakeSystem(ABS)

Brakes-Brake mechanics

Brakes-Hydraulics, regulator,booster

Steering

(~roup 5: 5

Body

Bodyfront

Bodycenter,roof,frame

Bodyrear

Lids,flaps

Doorfront,centrallockingsystem

(iroup 6: 6

Body equipment, exterior

Slidingroof

Convertibletop, hardtop

Bumpers

Glazing,windowcontrol

Exteriorequipment

Interiorequipment

Passengerprotection

(~roup 7: Body equipment, interior

Linings,insulation

Seatframes

Seatupholsteries,covers

Ciroup 8: Air conditioning

Heating

Ventilation

Air conditioning

Auxiliaryair conditioningsystem

C;roup 9 Electrics

Instruments, alarm system

Radio, telephone, on-board computer, navigation

Windshield wiper and washer system

Lights., lamps, switches exterior

Lights, lamps, switches interior, theft protection

C;roup9: Circuit diagrams

Wiring (up to and including the '99 model)

C;roup9: Circuit diagrams

Wiring(fromthe'00 model)

Overview of repair groups

Printed in Germany -34, October 1999

REPGRU.CHP

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