Parker PID00A-40 Series Manual de usuario

Bulletin HY11-5715-616/UK

Operation Manual

Series PID00A-40X

Design >10

Electronics for

Closed Loop Control

Parker Hanniﬁn

Manufacturing Germany GmbH & Co. KG

Hydraulic Controls Division Europe

Gutenbergstr. 38

41564 Kaarst, Germany

Tel.: (+49) 181 99 44 43 0

E-mail: infohcd@parker.com

Electronics for Closed Loop Control

Series PID00A-40X

Operation Manual

PID00A_10 5715-616 UK.indd CM 14.11.14

Parker Hanniﬁn Corporation

Hydraulics Group

Note

This document and other information from Parker-Hanniﬁn Corpo-

ration, its subsidiaries and authorized distributors provide product

or system options for further investigation by users having techni-

cal expertise.

The user, through its own analysis and testing, is solely responsible for

making the ﬁnal selection of the system and components and assur-

ing that all performance, endurance, maintenance, safety and warn-

ing requirements of the application are met.The user must analyze all

aspects of the application, follow applicable industry standards, and

follow the information concerning the product in the current product

catalog and in any other materials provided from Parker or its subsid-

iaries or authorized distributors.

To the extent that Parker or its subsidiaries or authorized distributors

provide component or system options based upon data or speciﬁca-

tions provided by the user, the user is responsible for determining that

such data and speciﬁcations are suitable and sufﬁcient for all applica-

tions and reasonably foreseeable uses of the components or systems.

Electronics for Closed Loop Control

Series PID00A-40X

Operation Manual

PID00A_10 5715-616 UK.indd CM 14.11.14

Parker Hanniﬁn Corporation

Hydraulics Group

Content Page

1. Introduction 4

1.1. Front view / dimensions 4

1.2. Ordering code 4

1.3. Name plate 4

1.4. Block diagram 5

1.5. Characteristics 5

1.6. Technical data 6

1.7. Signal ﬂow diagram 7

2. Safety instructions 8

2.1. Symbols 8

2.2. Marking, name plates 8

2.3. Work at the electronics 8

3. Important details 8

3.1. Intended usage 8

3.2. Common instructions 8

3.3. Liability 8

3.4. Storage 8

4. Mounting / Installation 9

4.1. Scope of supply 9

4.2. Mounting 9

4.3. Operational limits 9

4.4. Electrical connection 9

4.5. Electrical interfacing 10

5. Operating instructions 20

5.1. Operating software program 20

5.2. Program installation 21

5.3. Software operating 22

5.4. Adjustment parameters 23

5.5. Guideline for closed loop applications 28

5.5.1. Application: Closed loop systems for position 28

5.5.2. Application: Closed loop systems for pressure 32

5.5.3. Application: Closed loop systems for velocity 36

5.6. Fade out function 40

5.7. Error messages 41

6. Maintenance 42

7. Trouble-shooting 42

8. Repair / Service 43

Electronics for Closed Loop Control

Series PID00A-40X

Operation Manual

PID00A_10 5715-616 UK.indd CM 14.11.14

Parker Hanniﬁn Corporation

Hydraulics Group

1. Introduction

1.1. Front view / dimensions

1.2. Ordering code

1.3. Name plate

Universal

Code Function

0 Standard

1 Linearization

Electronic

module

closed loop

control

Technology

function

Min/Max

adjustment

accel/decel ramps

command input

controller

Design

series

PID 00 A 40

Electronics for Closed Loop Control

Series PID00A-40X

Operation Manual

PID00A_10 5715-616 UK.indd CM 14.11.14

Parker Hanniﬁn Corporation

Hydraulics Group

1.4. Block diagram

Parker electronic modules PID00A-40* for rail

mounting are compact, easy to install and provide

time-saving wiring by disconnectable terminals.

The digital design of the circuit results in good ac-

curacy and optimal adaption for closed loop con-

trols by a comfortable interface program.

The described electronic unit combines all neces-

sary functions for the optimal operation of closed

loop controls. The most important features are:

1.5. Characteristics

• Extended PID controls

• Velocity control with position feedback

• Differential input stage with different signal op-

tions

• Output stage with different output options

• Four-quadrant ramp function

• Status indicator

• Digital circuit design

• Parametering by serial interface RS-232C

• Connection by disconnectable terminals

• Compatible to the relevant European EMC

standards

• Optional technology function "linearization"

• Comfortable interface program. Download free

of charge www.parker.com/euro_hcd →Ser-

vices →downloads

Electronics for Closed Loop Control

Series PID00A-40X

Operation Manual

PID00A_10 5715-616 UK.indd CM 14.11.14

Parker Hanniﬁn Corporation

Hydraulics Group

General

Model Module package for snap-on mounting on EN 50022 rail

Package material Polycarbonate

Inﬂammability class V2..V0 acc. UL 94

Installation position Any

Ambient temperature range [°C] -20...+60

Protection class IP 20 acc. to EN 60529

Weight [g] 160

Electrical

Duty ratio [%] 100

Supply voltage [VDC] 18...30, ripple < 5% eff., surge free

Current consumption max. [mA] 100

Pre-fusing [mA] 500

Command signal options [V]

[mA]

+10...0...-10, ripple <0.01 % eff., surge free, Ri = 100 kOhm

+20...0...-20, ripple <0.01 % eff., surge free, Ri = 200 Ohm

4...12...20, ripple <0.01 % eff., surge free, Ri = 200 Ohm

<3.6 mA = solenoid output 0V/0 mA/12 mA acc. output option

>3.8 mA = solenoid output on (acc. NAMUR NE43)

Input signal resolution [%] 0.025

Differential input voltage max. [V] 30 for terminals 5 und 6 against PE (terminal 8)

Status signal [V] 0...0.5: Off / Us: On / rated max. 15 mA

Enable signal [V] 0...1: Off / 5...30: On / Ri = 100 kOhm

Monitor signal [V] +10...0...-10, rated max. 5 mA, signal resolution 0.4 %

Output signal options [V]

[mA]

+10...0...-10, rated max. 15 mA

+20...0...-20, Ro < 500 Ohm

+50...0...-50, Ro < 200 Ohm

4...12...20, Ro < 500 Ohm

Output signal resolution [%] 0.025

Potentiometer supply [V] +10...0...-10 2%, rated max. 15 mA

Sensor supply [V] 18...30 (Us), rated max. 100 mA

Adjustment ranges Min

Max

Ramp

Zero offset

[%]

[s]

[%]

0...50

50...100

0...32.5

+100...-100

Interface RS 232C, DSub 9p. male for null modem cable

EMC EN 50081-2, EN 50082-2

Connection Screw terminals 0.2...2.5 mm², disconnectable

Cable speciﬁcation [AWG] 20 overall braid shield

Cable length [m] 50

Options

Technology function Code1 Software adjustable transfer function with 10 compensation

points for linearization of valve behaviour.

1.6. Technical data

Electronics for Closed Loop Control

Series PID00A-40X

Operation Manual

PID00A_10 5715-616 UK.indd CM 14.11.14

Parker Hanniﬁn Corporation

Hydraulics Group

1.7. Signal ﬂow diagram

Electronics for Closed Loop Control

Series PID00A-40X

Operation Manual

PID00A_10 5715-616 UK.indd CM 14.11.14

Parker Hanniﬁn Corporation

Hydraulics Group

3.2. Common instructions

We reserve the right of technical modiﬁcations

of the described product. Illustrations and draw-

ings within this manual are simpliﬁed representa-

tions. Due to further development, improvement

and modiﬁcation of the product, the illustrations

might not match precisely with the described de-

vice. The technical speciﬁcations and dimensions

are not binding.No claim may resulting from it.Cop-

yrights reserved.

3.3. Liability

The manufacturer does not assume liability for

damage due to the following failures:

• incorrect mounting / installation

• improper handling

• lack of maintenance

• operation outside the speciﬁcations

Do not disassemble the electronics! In case

of suspicion for a defect please return the unit

to the factory.

3.4. Storage

In case of temporary storage the electronics must

be protected against contamination, atmospheric

exposure and mechanical damages.

2. Safety instructions

Please read the operation manual before installa-

tion, startup, service, repair or stocking! Paying no

attention may result in damaging the electronics or

incorporated system parts.

2.1. Symbols

This manual uses symbols which have to be fol-

lowed accordingly:

Instructions with regard to the warranty

Instructions with regard to possible dam-

aging of the electronics or linked system

components

Helpful additional instructions

2.2. Marking, name plates

Instructions applied on the electronics, i.e. wiring

diagrams and name plates, must be observed and

maintained legibly.

2.3. Work at the electronics

Working in the area of installation and commis-

sioning of the electronics may only be allowed by

qualiﬁed personnel. This means persons who due

to education, experience and instruction, have suf-

ﬁcient knowledge of relevant directives and ap-

proved technical rules.

3. Important details

3.1. Intended usage

This operation manual is valid for module electron-

ics PID00A-40X series. Any use diverging or go-

ing beyond is deemed to be as not intended. The

manufacturer is not liable for warranty claims re-

sulting from this.

Electronics for Closed Loop Control

Series PID00A-40X

Operation Manual

PID00A_10 5715-616 UK.indd CM 14.11.14

Parker Hanniﬁn Corporation

Hydraulics Group

4.3. Operational limits

The electronics may be operated within the de-

termined limits only. Please refer to the “techni-

cal data” section.

Follow the environmental conditions! Unal-

lowable temperatures, shock load, moisture

exposure, radiation exposure, illegal elec-

tromagnetic emissions may result in system

malfunction and may lead to failure! Follow the

operating limits listed in the “speciﬁcations”

table!

4.4. Electrical connection

The electrical connection of the module electron-

ics is via the front accessible screw terminal blocks.

This easy-to-install connection allows fast

module replacement and a visible separation

of the electrical connection.An additional fold-

ing “unlocking lever“ allows simple removing

of the terminal blocks and serves at once as

shock hazard protection and marking strip.

Dimensions assembly rail

4. Mounting / Installation

4.1. Scope of supply

Please check immediately after receiving the elec-

tronics, if the content is matching with the speciﬁed

scope of supply. The delivery includes:

• module electronics

• operation manual

Please check the delivery immediately after

receiving the shipment for apparent damages

due to shipping. Report shipment losses at

once to the carrier, the insurance company

and the supplier!

4.2. 4.2. Mounting

• Compare electronics type (located on the name

plate) with part list resp. circuit diagram.

• The module may be mounted in any direction.

• The module has to be mounted within a shield-

ed environment (i.e. control cabinet).

• For mounting an assembly rail acc. EN 50022

is required.

Work ﬂow for module installation

Mounting:

5. Apply the module with the assembly rail guide

at the lower edge of the rail.

6. Engage the module upward.

Removing:

5. Lift the metal socket lock with a suitable screw-

driver (approx. 4x1 mm blade) against the spring

force.

6. Demount the module at the top edge of the

assembly rail.

Electronics for Closed Loop Control

Series PID00A-40X

Operation Manual

PID00A_10 5715-616 UK.indd CM 14.11.14

Parker Hanniﬁn Corporation

Hydraulics Group

The operation of the electronics is blocked if

the supply voltage polarity is inverted.

Each electronics module requires a separate

pre-fuse of 0.5 Amp time lag.Non-observance

of this instruction may create irreparable dam-

age of electronics resp. incorporated system

parts.

4.5. Electrical interfacing

Supply Voltage:

The supply voltage for the electronics is connect-

ed via terminals 1 and 2 of the module electron-

ics, the range of which is 18...30V, residual ripple

may not exceed 5% eff.

The applied power supply must comply to

the relevant regulations (DIN EN 61558) and

must carry a CE-mark.The operating voltage

for the electronics must be free of inductive

surges.Do not exceed the max.value of 30V!

Non-observance of this rule may result in

permanent damaging of the electronics resp.

the connected valve!

The increased inrush current of the valve

should be considered when selecting the

power supply. A stabilized power supply with

“over current“ limiting feature should not be

used. Due to the inrush current of the elec-

tronics the current limit circuit may respond

prematurely and create problems during

energizing of the supply voltage.

The screw terminals are designed to allow ter-

mination of all kinds of copper wires without the

need for preparation. Copper wire end sleeves

may usable as conductor stripping protection for

the stranded wires.

Soldering of the connection wires is not per-

mitted.

To ensure EMC-compatibility the wiring of the mod-

ule has partly to be undertaken by shielded ca-

bles. Detailed information relating to this subject

are available in the chapter entitled “Electrical In-

terfacing”.

The installation should only be undertaken

by qualiﬁed personnel! A short between in-

dividual conductors, loose wires or improper

shielded connections may result in malfunc-

tion and breakdown of the electronics resp.

the connected valve!

The mounting surface of the valve must be

grounded to the machine frame. Both end

of the interconnecting cable shield must be

grounded and tied to terminal 8. It is neces-

sary to use a low ohmic potential connection

between control unit and machine frame to

prevent earth loops (cross section min. AWG

6 / 10mm²).

Skinning length for the connection wires

Wiring diagram of supply voltage

The connecting wires have to comply to the follow-

ing speciﬁcation:

Wire type: hookup cable, stranded

Cross sections: min. AWG 20/0.5mm²

Wire length: max. 50m

For wire lengths > 50 m consult factory.

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