Oneida Air Systems Smart Dust Collector Manual de usuario

Appearance may vary.

9_11

ZBM000033

Powerful Economical MadeintheUSA

Oneida Air Systems, Inc. was founded in 1993 to bring cost effective, state-of-the-art

dust collection systems and material handling ductwork to woodworking shops. OAS

designsandmanufacturesindustrialgradedustcollectionsystemsthatcreateaprac-

tical, safe and healthy work place environment.

1.800.732.4065 www.oneida-air.com

1001 W. Fayette St., Syracuse, NY 13204

U.S. Patent #7,550,021 B2

U.S. Patent #D604,464 S

Smart System Pat. Pend.

Flame Guard Pat. Pend.

Dust Sentry Pat. Pend.

Awarded to our 2hp

Smart Dust Collector

American Woodworker

Dec. - Jan. 2011

Smart Dust Collector Owner’s Manual © O.A.S. 2010

Thank You for Choosing an Oneida Air Systems Product!

OAS manufactures and sells dust collection equipment only. Our qualiﬁed technicians and sales staff are available

8:30am - 5:00pm EST Mon. - Fri. to answer any questions concerning OAS products and dust collection. Call for duct-

work design and ductwork quotes, including system pricing and shipping cost.

Read the entire Owner’s Manual before installing or operating system!

Proudly Made

in the USA

II.

III.

IV.

VI.

VII.

VIII.

IX.

4, 5

7 - 11

System Start-Up Information

System Speciﬁcations

Parts List

Dimensions

System Assembly

Cleaning External Filter

Fan Motor Maintenance

Troubleshooting

Fire Hazards - Read Before Installing System

Terms and Conditions

TableofContents Page

I.SystemStart-UpInformation

1. Read the installation and maintenance instructions as well as the recommended safety practices in this

manual

2. Install ductwork completely before operating collector:

A.) Seal ductwork with silicone sealant or duct tape.

B.) Have dust bin in place and sealed.

Caution

The Direct Drive Fan / Blower makes the system top heavy! Use extreme care when setting the unit

up! It is recommended that at least two people lift the system up.

Warning

Do not operate Fan / Blower unless Fan Housing is attached to Cyclone body and Dust Drum is in

place. Dust Drum and Cyclone must be in place and sealed or motor will overheat!

Warning

Check amperage draw on motor with all gates open. Current draw should not exceed maximum

motor amperage as stated on motor plate. (OAS is not responsible for damage to motors caused by

improper installation, wiring or failure to follow these directions.)

Smart Dust Collector Owner’s Manual © O.A.S. 2010

SmartDustCollector

New!

Smart Dust Collector - 2hp

Smart Dust Collector - 3hp

XXS020100

XXS030100

Part # Description

System

Performance

Motor

Filter Media

Dust Bin

Included

35 Gallon Heavy Steel Drum with casters.

Drops down for easy removal and dumps in

seconds.

New Patent Pending Flame GuardArrestor

Bin Level Indicator

Remote Control

Silencer

Dust Bag Liner Hold-Down

Filter Grounding Wire

GE Certiﬁed (H-12) HEPAMedia. MERV 16+

rated. See specs on website.

*Oneida reserves the right to change or modify specs and system appearance without notice.

Actual system appearance may vary.

Max. Static Pressure - 24” (3hp) / 23” (2hp) .

2 to 3 times the suction of standard collectors.

2 or 3hp Motor / 220V Power Supply

Made in the USA

HEPA

Media and

Pat. Pend.

Flame Guard

Arrestor

The Oneida Smart Dust Collector™ is a unique breakthrough in portable dust

collection technology. The Smart System has an inﬁnitely variable fan curve

which means that it can automatically adjust and maximize air volume and

suction to a wide range of tools, hose sizes, and even undersized suction

ports.

For 4 - 6” dust ports, it provides much more air volume and pressure (up to

26” of H2O), 2 to 3 times that of a standard dust collector. For woodworking

tools with 3” or smaller dust ports, you’ll get high suction similar to a shop

vacuum. The stunning result is a lot more air at the woodworking tool and

much less fugitive dust escaping to the shop air. 99% of the waste is pre-

separated with a high efﬁciency cyclone and clean air is returned to the shop

through GE® Certiﬁed (H-12) HEPAmedia (MERV 16+ rated).

The Smart Collector is equipped with patent pending Flame Guard arrestor

for ﬁre safety. It also features the patent pending Dust Sentry, a drum overﬁll

sensor with a strobe light, so you know when it’s time to empty the drum.

Designed to overcome the friction in Flex Hose!

High suction for small diameter ports, similar to

a shop vacuum!

For New

Product

Innovation

Static Pressure

(Suction) (In.-H2O)

Static Pressure

(Suction) (In.-H2O)

CFM

Length

Hose Dia.

6”

5”

4”

3”

2.5”

6”

5”

4”

3”

2.5”

10’

3.0

9.5

14.0

17.5

23.0

3.0

9.5

13.5

17.0

20.0

1040

766

634

470

385

930

725

525

410

265

Actual 3hp System Performance w/ Flex Hose Connected

Actual 2hp System Performance w/ Flex Hose Connected

The ﬁrst portable dust collector that automatically changes

its performance in real-time... constantly adapting to the

demands you put on it.

International

Woodworking

Fair

The Challengers Distinguished Achievement

Award® is internationally recognized as one

of the industry’s highest honors in recognizing

advancements in technology, process or signiﬁ-

cant contributions to environmental improve-

ment in the woodworking industry. It challenges

IWF exhibiting companies to develop forward-

thinking technology in machinery, materials,

supplies, manufacturing techniques, services

and safety. www.iwfatlanta.com

Awarded to our 2hp

Smart Dust Collector

American Woodworker

Dec. - Jan. 2011

Appearance may vary.

4Smart Dust Collector Owner’s Manual © O.A.S. 2010

1. BHX001802 - Motor Cowling (1)

2. RMF000060 - Foam Filter Block (Installed at Factory)

3. BXI020118 / BXI030118 - 2 or 3hp Motor Assembly (1)

4. BHX001801 - Fan Housing (1)

6. SCX001801A - Cyclone (1)

7. AXB999110 - Drum Level Indicator (1)

8. SEX350600 - Drum Lid (1)

9. ARS990001 - Lid Clamp guards (4)

10. SES350000 - 35 Gal. Steel Drum (1)

11. AFL990001 - Drum Latches (4)

12. RHC000000 - Drum Casters (3)

13. RFG020000 - Leg Gusset (3)

14. VRM990425 - Foam Leg Grip (1)

15. VRT010049 - Front Leg (1)

16. FXX001801 - Front Drum Lid Bracket (1)

17. RHC000005 - Front Leg Caster (1)

18. BSS131000 - Silencer (1)

19. BSC130000 Drop In Foam Filter Silencer (1)

20. FCS133695HF - 13 x 36 HEPA Media Filter

21. AFJ051602 - J Hooks (4)

22. AFT000001 - Thumb Nuts (6)

23. FPZ000013 - 13” Plastic Dust Bin (1)

24. Plastic Axle Protector (1)

25. RSR330625 - Threaded Rear Axle (1)

26. YSS516185 - Threaded 18” Filter Rod (2)

26B. YSS516010 - Threaded 10” Filter Rod (1)

27. VRH051618 - Filter Rod Coupler (2)

28. RBX000000 - Filter Bottom Bracket (1)

29. VRT010047 - Rear Leg (2)

30. STP000003 - Handle (2)

30A. VRM425075 - Flat Handle Grip (2)

31. FXX001802 - Rear Drum Lid Bracket (2)

32. AFS125016 - Rear Leg Threaded Tube Connect (2)

33. AFB038001 - Eye Bolt (2)

34. VRW100200 - 10” Wheels (2)

35. RSP092069P - Drum Liner Holder (1)

36. FGA000000 - Filter Ground Wire (1)

37. WBP000000 - Control Box / Strobe Light (1)

IV.PartsList

OAFW180000 - Flat Washer USS 5/16” (28)

PRGZ025050 - Gasket 1/2” (25 ft.)

QRGZ516100 - Gasket 1” (7 ft.)

UAFT155175 - Whiz Lock Nut 5/16” (6)

RPBH000600 - Plastic Push Pin (6)

NAFW025000 - Flat Washer USS 1/4” (41)

MAFT901032 - Nylock Nut 10 - 32 (8)

LAFT900058 - Nylock Nut 5/8 - 11 (2)

JAFT010916 - U Spring Nut #10 x 9/16” (4)

IAFT000005 - Whiz Lock Nut 1/4” (31)

GAFS103238 - Screw 10 - 32 x 3/8” Pan Head (8)

FAFS015800 - Bolt 1/4” - 20 x 1/2” Hex Head (16)

EAFS015920 - Bolt 1/4” - 20 x 3/4” Hex Head (6)

DAFS010075 - #10 Sheet Metal Screw 3/4” (4)

B AFB025175 - Carriage Bolt 1/4”- 20 x 1.75” (9)

Hardware List

AASC000125 - Caulk Single (1)

HAFB155175 - Bolt 5/16”-18 x 3/4” (14)

S AFT058011 - Jam Nut - 5/8” 11 (2) - 1/4” high

TAFT050811 - Hex Nut - 5/8” 11 (2) - 1/2” high

C AFB155155 - Flange Bolt 5/16”- 18 x 1” H GR5 (8)

Smart Dust Collector Owner’s Manual © O.A.S. 2010

26B

29 30

32 32

* 35 - Drum Liner Hold Down (Not Shown)

30A

23 24

(4)

(6)

(12)

(8)

(7)

1212 12

11 11

13 13

II I

Motor Plate

Gasket

Material

Gasket

Material

Fan

Housing

Washer

Bolt

All hardware may not be shown because of

perspective. Check parts list for complete

amounts.

Figure 1

30A

6Smart Dust Collector Owner’s Manual © O.A.S. 2010

III.Dimensions

77”

26”

55”

6” Dia. Inlet

35 Gal.

Steel

Drum

17”

35”

19”

48”

3”

6”

33”

Drum will lift off ﬂoor in use and

when unit is being moved. Fits through a 36” door.

SystemsElectricalData

200 to 240 volt single phase 20 amps. A 30 amp circuit breaker is recommended.

(Similar to a clothes dryer.)

Appearance

may vary.

Smart Dust Collector Owner’s Manual © O.A.S. 2010

V.SystemAssembly

It is always good to have a qualiﬁed helper to

assist you during assembly. Some parts are

heavy and awkward to deal with.

Drum Assembly

Drum Lid Assembly

1. Apply silicone sealant to each hole be-

fore attaching the casters to assure air tightness.

This is very important when using a collection

bag because even a tiny air leak will interfere

with the bag working.

4. Apply 1” gasket around rim of the under-

side of drum lid. [Figure 3]

Carefully align the ends so there is no gap be-

tween them and it makes a tight seal against

itself.

2. Attach the casters to the bottom of the

drum with included 1/4 - 20 hex head bolts,

making sure the bolt heads are on the inside of

the drum. [Figure 1]

3. Attach the dust drum latches with the in-

cluded 10 - 32 pan head screws with the screw

head on the outside of the drum and the nyloc

nuts on the inside of the dust drum. Apply

silicone sealant to each hole here also to pre-

vent air leaks. [Figure 2]

5. Apply a continuous line of silicone seal-

ant [Figure 4] to the cone ﬂange before bolting

in place with (6)1/4-20 x 3/4” bolts,(12) washers

and (6)nuts.

[Figure 5] Make sure the 2 holes for the front

leg brace are lined up with the cone inlet and

tabs for the back leg braces will be pointed down

when cone is right-side up. [Figure 6}

Figure 1. Bottom of dust drum with caster wheels.

Figure 2. Dust drum latches and hardware.

Figure 4.

Apply silicone

to bottom of

ﬂange.

EIN

Bolt

Washer

Cone

Lid

Washer

Nut

Fig. 3

Figure 6. Posi-

tion drum lid so

the two holes

that attach to

front leg brace

are below the

cyclone inlet.

Figure 6. Tabs

for the back leg

braces will be

pointed down.

Figure 5. Check lid alignment

(see Figure 6)

8Smart Dust Collector Owner’s Manual © O.A.S. 2010

7. Set Cone and lid on top of drum on a

smooth, level ﬂoor, apply (4) plastic lid clamp

guards. Do not clamp lid. [Figure 9A]

Fig. 8 Fig. 8A

Figure 9A

Dust Drum Lid

Clamp

Guard

6. Cut 3 wooden blocks from a 2 x 4 that are

2 1/2” high. [Figure 8]

Place blocks under drum so it lifts it and will not

roll. [Figure 8A]

Leg Assembly

8. Slide foam hand grip onto top of bent front

leg. You may need some lubricant such as a

little soapy water to help. [Figure 10]

11. Slide plastic cover on cord holder and

attach to front of gussett with 1.75” carriage

bolts on front leg and either back leg as shown.

You may have to carefully pull holder wider to

ﬁt bolt in bottom hole.

[Figure 11]

10. Attach gusset

to front leg using 2”

carriage bolt / gusset

/ leg / 1/4” washer /

1/4” nut. Loosely bolt

front leg to the angle

ring on cyclone as

shown below.

7A - Insert

Black plastic

leg plugs in

top of legs

[Figure 10A]

Fig.10 Fig.10A

Fig.11

Fig.12

9. Attach front wheel and tighten nut on

caster assembly to secure. [Figures 12, 13]

Figure 12 -

Attach wheel

Figure 13 -

Tighten Nut on caster.

12. On the two straight, back legs, gently

insert the threaded inserts with a hammer in

bottom of leg, then screw in the two eyebolts all

the way in. [Figure 12]

15. Attach drum lid to the front and rear leg

bracket lid holders using 1/4” - 20 x 3/4” Hex

head bolts, washers and nuts. Tabs on rear leg

brackets should point up.

[Figures 13, 14]

Figure 13 - Front Figure 14 - Rear

EI N

13. Put wheel nuts between 4” - 5” from

each end of threaded axle. Next put axle

through rear leg eyebolts. Then loosely put jam

nuts on each end followed by the wheels with

hub on the inside. Finish with the 5/8” nylock

nuts ﬂush to the ends of the axle. You will

tighten this assembly later.

14. Bolt rear leg gus-

sets loosely to cyclone as

shown.

Put on plastic axle cover after the ﬁnal

tightening of the nuts

16. Tighten up all bolts on the gussets and

lid brackets while keeping the legs square.

When this is done, tighten up the wheel bolts

on the axle to their ﬁnal positions.

17. Apply 1/2” gasket around outside of bolt

holes in cyclone top as shown, making sure

there is no gap where ends butt together.

Nylock

Nut Jam

Nut 5/8”

Nut Axle

Rear

Leg

Wheel

18. Place Blower housing in position so that

the ﬁlter outlet is pointed down, opposite the in-

let. Hand start eight 5/16” x 3/4” hex head bolts

with washers, then tighten securely. DO

NOT tighten to over 17 ft. lbs. of torque.

[Figure 15]

Figure 15 - Attach Blower housing

Figure 17 - Apply gasket

19. Apply 1/2” wide PSA foam rubber strip

around the underside of motor plate on outside

of bolt holes. [Figures 17]

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