Oneida Air Systems Pro 1500 Manual de usuario

Pro1500/Pro2000

DustCollector

Owner’s Manual 9_11

OneidaAir Systems, Inc. 1001 West Fayette St., Syracuse, NY13204

Phone 1.800.732.4065 315.476.5151 Fax 315.476.5044 www.oneida-air.com

Shown with

optional Stand.

Models may vary slightly

in appearance.

5 Year

Warranty

Pro 1500 / 2000 © O.A.S. 2010 1

Thank You for Choosing an Oneida Air Systems Product!

OAS manufactures and sells dust collection equipment only. Our qualiﬁed technicians and sales staff are available

7:30am - 6:00pm EST Mon. -Thurs. and 7:30am - 5:00pm EST Fri. to answer any questions concerning OAS products

and dust collection. Call for ductwork design and ductwork quotes, including system pricing and shipping cost.

Read the entire Owner’s Manual before installing or operating system!

Proudly Made

in the USA

II.

III.

IV.

VI.

VII.

VIII.

IX.

XI.

XII.

XIII.

XIV.

XV.

XVI.

XVII.

XVIII.

XIX.

XX.

System Start-Up Information

Conﬁgurations

General Speciﬁcations & Fan Performance Curve

Dimensions

General Assembly

General Assembly Instructions

Bracket Assembly

Stand Assembly

Drum Assembly

Filter Assembly

Filter Maintenance

Directions for Cleaning Filter

Filter Efﬁciency Gauge Mounting Instructions

Fan Motor Maintenance

Remote Wiring Diagram

Accessories

Troubleshooting

Fire Hazards - Read Before Installing System

Terms & Conditions

TableofContents Page

I.SystemStart-UpInformation

The Dust Collector & Fan / Blower is heavy! Handling and installation should always be performed

by experienced and trained personnel who have experience with rotary equipment. In addition to

the following instructional manual, care should be taken to ensure compliance with speciﬁc safety

requirements mandated by federal, state and local codes.

Pro 1500 / 2000 © O.A.S. 2010

1. Read the installation and maintenance instructions as well as the recommended safety practices in this

manual

3. Motor is pre-wired at the factory. If magnetic starter trips circuit, check the following:

1. Dust drum securely fastened to discharge of cone?

2. Is ductwork installed at cyclone inlet?

2. Install ductwork completely before operating collector:

A.) Seal ductwork with silicone sealant or duct tape.

B.) Have dust bin in place and sealed.

Caution

Warning

Do not operate Fan / Blower unless Fan Housing is attached to Cyclone body and Dust Drum is in

place. Dust Drum and Cyclone must be in place and sealed or motor will overheat!

If amperage is too high - shut down immediately! See Troubleshooting section.

II.ProConﬁgurations

Wall Bracket

Included Square to Round Inlet

Included Filter Efﬁciency Gauge

Included Magnetic Starter

Included Silencer

Do Not Remove

Pat. Pending

11/313,728

Shown with optional

Stand.

Pro 1500 / 2000 © O.A.S. 2010

1. External Cartridge Filter - Silencer Included with Filter

Caution:

Cartridge Filter Media

Pat. Pend. Flame GuardArrestor

If exhaust air is vented outside you must provide make up / return air.

Flue gases (carbon monoxide) can be drawn into the shop from furnaces,

water heaters or other appliances.

GE Certiﬁed (H-12) HEPAmedia. MERV 16+ rated.

Pro 1500 / 2000 © O.A.S. 2010

III.GeneralSpeciﬁcations&FanPerformanceCurves

System

Performance

System

Dimensions

Options

Ht. w/ 35 Gal. Drum: (3hp) 94” / (5hp) 97.5” Wall Mount

Footprint w/ Ext. Cart.: 27” x 53”

Inlet Diameter: Full Welded (3hp) 7” or (5hp) 8” w/ Neutral Vane

Outlet: Rectangle (Square to RoundAdapter included)

Weather-Proof Cyclone and Fan Blower

Seam-Welded Cyclone Body

Duct Design Service

Stand for Free Standing Unit

55 Gal. Steel or Fiber Drums

Bag Gripper, Plastic Bag Hold-Down System

Remote Starter - Radio Frequency

FREE Duct Design with Pro 2000

Filter Efﬁciency Gauge

Filter Grounding Wire

Pat. Pend. Flame GuardArrestor

Integral

Fan Blower

Filter Media

Included

Sound Level

Dust Bin

U.S. Made Baldor / 3hp 1 & 3 Ph. - 5hp 1 & 3 Ph.

TEFC Motor / Insulation Class F

Voltage: (3hp) 1 Ph. 230V / 3 Ph. 208-230/460V

(5hp) 1 Ph. 230V / 3 Ph. 208-230/460V

Amperage: (3hp) 1 Ph. 14.5A/ 3 Ph. 8.1-7.6/3.8A

(5hp) 1 Ph. 19.5 / 3 Ph. 13.2-12/6A

110 Sq. Ft.

GE Certiﬁed (H-12) HEPAmedia. MERV 16+ rated.

5 Yr. Warranty / Patented Internal Silencer

Heavy Duty One Piece Wall Bracket

Magnetic Starter -

With Standard Silencer & Filter: (3hp) 80 - 82 dBA@ 10’

(5hp) 80 - 83 dBA@ 10’

35 Gallon Fiber Drum. Other Sizes & TypesAvailable.

CastAluminumAlloy 356-51 / Backward Inclined /

Non-Sparking, Non-Ferrous as Required by NFPA

Fire Code / Dynamic, Two-Plane Balanced to ISO 6.3

Speciﬁcations. The Same asAircraft Turbine Rotors.

Industrial

Quality

Motor

w/ On-Off Switch Preset forAdd-On Remote with

Amperage Overload Protector (1 Phase)

(3hp) 2548 CFM - Free Fan Rating

(5hp) 2959 CFM - Free Fan Rating

(3hp) 1593 CFM @ 2.3 SP w/ Filter -Actual Working CFM

(5hp) 1973 CFM @ 2.3 SP w/ Filter -Actual Working CFM

XXK150001H

XXK150003H

XXK200001H

XXK200003H

Pro Series (3hp)1500 Dust Collector - 1 Ph.

Pro Series (3hp)1500 Dust Collector - 3 Ph.

Pro Series (5hp) 2000 Dust Collector - 1 Ph.

Pro Series (5hp) 2000 Dust Collector - 3 Ph.

Part # Description

Patented

Internal Silencer

Outlet can be

rotated independent

of the inlet

Shown with Optional

Stand.

*Oneida reserves the right to change or modify specs and system

appearance without notice.Actual system appearance may vary.

Pro 1500 w/o Filter

Pro 2000 w/o Filter

Patent

Pending

Pro Series 1500 & 2000 System Performance Curve - CFM vs. SP*

Actual Working CFM -

Fan Curves - See below.

(3hp)

94”

(5hp)

97 1/2”

Wall

Mount

Dimensions shown w/ 2” ﬂex hose

between drum and cone collars.

Allow 1 - 2” from

ceiling for motor

venting.

Pro 1500 / 2000 © O.A.S. 2010

IV.Dimensions

For Minimum Mounting Heights w/ 39” Filter

*Dimensions subject to slight variation in manufacturing.

94.00

7” / 8”

94.00 /

97.5

6.00

36”

Pro 1500 / 2000 © O.A.S. 2010

V.GeneralAssembly

- (Pro 1500) XXK150001 1 Phase / XXK150003 3 Phase

- (Pro 2000) XXK200001 1 Phase / XXK200003 3 Phase

5b. J-Hooks (8) -AFJ051602 /AFT000001

5d. Dust Pan - FPZ000018

18” x 36” HEPAMedia Filter w/ Pat. Pend. Flame GuardArrestor

5a. Plenum - FPX000001

3. Cyclone Barrel - SXI002109 / SCI002309

4. Cyclone Cone - SCX012109 / SCX002309

5c. Filter Plate - (13”) FPX010013 / (18”) FPX010018

16 Filter Grounding

Wire - FGA000000

(8) Spring Clips

Drum Grounding

Wire - FGA000001

(8) Spring Clips

7Pro 1500 / 2000 © O.A.S. 2010

VI.AssemblyInstructions

Clips - AFT051618

Motor Plate

Gasket

Material

Gasket material goes

outside of clip holes

on top and bottom of

fan housing.

Gasket

Material

Collector

Barrel

Fan

Housing

Washer

Bolt

Clip

Instructions for assembly of the Fan Blower Housing and Barrel of the Oneida Models.

1. Push clips onto inside circle on Fan Housing, making sure clip is pushed all of the way on, that the bolt

holes are in alignment with the clip holes and that the small barrel on the clip is on the INSIDE of the Fan

Housing as shown in diagram.

2. Stick the gasket material around the Fan Housing as shown in the diagrams, outside of the bolt circle.

Making sure of a complete seal. Dust collection systems cannot operate effectively without being tightly

sealed with no air leaks.

3. Put bolt through washer. then into appropriate bolt holes in Fan Housing and Barrel. Tighten bolts so

they all are snug, then go back and ﬁnish tightening the bolts in a star pattern.

Proportions and sizes of parts may be

exaggerated for purposes of explanation.

It is CRITICAL that this part

of the clip is put on the inside

of the Fan Blower Housing as

shown here. Otherwise you

will not get the seal needed for

complete dust collection!

Pro 1500 / 2000 © O.A.S. 2010

VII.GeneralAssemblyInstructions Do NOT use hook on motor to lift unit.

There are essentially three ways to assemble your collector and to at-

tach it to the stand. The way that is right for you should be determined

by expertise and manpower available. When the units are all assem-

bled they are very heavy and top weighted.All of this should be taken

into account before deciding on the method best suited for you.

With all assemblies, make sure rectangular air

outlet is oriented on Fan/Blower housing as

you are looking down as in Fig. 1Aor facing it

as shown in diagrams. This is very important.

Then you can rotate the housing to whatever bolt

position is best for your shop.

Before you start, make sure you have cut and placed the provided

gasket material on top and bottom of the Fan / Blower housing and the

Cone as shown in the diagrams. Then determine which direction you

want your ﬁlter to hang and which direction your ductwork will enter

the collector.

Bolt Fan / Blower housing to Cyclone barrel, Then bolt Motor and

Plate to Fan/Blower housing. Carefully lay unit on its side and then

bolt cone to barrel. Lift entire unit up onto stand. Unit is extremely

heavy and top weighted, be advised!

Bolt Fan / Blower housing to Cyclone barrel, Then bolt Motor and

Plate to Fan/Blower housing. Put Cone up on stand and orient holes.

Lift assembled unit onto cone making sure proper holes are lined up.

Bolt unit to stand, then ﬁnish bolting barrel to cone.

Bolt Fan / Blower housing to Cyclone barrel, Put Cone up on stand

and orient holes. Lift assembled unit onto cone making sure proper

holes are lined up. Bolt unit to stand, then ﬁnish bolting barrel to

cone. Lift Motor & Plate onto Fan/Blower housing and bolt together in

proper direction.

Method #1 -

Method #2 -

Method #3 -

Note: For preseparation there must be an air tight seal between cyclone and dust container. Dust bin must

be located vertically under cyclone. Material drops down by gravity.

Use the previous page for directions on attaching

the Fan Motor Housing to the Motor Plate and Bar-

rel.

VIII.BracketAssembly

1. You must determine the direction the fan outlet will point to proceed

with this mounting assembly. The collector will seem quieter if the outlet

is aimed away from the area people tend to work. Slots in the brackets

are .406” x 1.00”.

Note: Bolts included to mount bracket to collector. Hardware NOT

included to mount to wall.

2. Hold bracket against wall with top of plate at 56”. Mark where mount-

ing holes fall. Mount wall bracket. For wall mounting, the bolt centers on

the brackets are at 16” & 24” to accomodate most wall stud spacing. See

Fig. 1 & 2. Use a level to ensure straightness.

3.Attach bracket to wall with lag screws, concrete anchors, or other

suitable hardware. See Fig. 2 & 3. Note: When installing the brackets on

a concrete wall, mount 2 x 4’s between wall and brackets to stabilize and

dampen vibration.

4. PositionAngle Ring around top of cone over bracket. Line up one hole

in ring with hole in each bracket at desired rotation of outlet. If rotation

you desire does not correspond to an existing hole inAngle Ring, drill

new ones. Use three 3/8” bolts (included) with washers & lock washers

to secure the fan. See Fig. 4.

5.Attach tightly with bolts.

Put at 69” if you are

using a 55 gal. drum.

24”

26 1/4”

15 7/8”

11 1/4”

16 1/4”

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