Omron Z500-SW2T Guía del usuario

Cat. No. Z158-E1-2 Note: Specifications subject to change without notice. Printed in Japan

0103-0.5C

Authorized Distributor:

Setup Manual

Profile Measuring System Z500 Manual 1: Setup Manual

Manual

Cat. No. Z158-E1-2

Profile Measuring System

Z500

About this Manual

Manual 1: Setup Manual

Installation

Wiring

Please read the following manuals carefully and be sure you understand the information provided

before attempting to install or operate the Z500.

This manual describes the hardware for the Z500

(Multi-Dimensional Controller) and how to install the

components.

Be sure to read this manual first.

Manual 2: Operation Manual

Starting the Z500

and Positioning

the Workpiece

Adjusting Images

Setting

Measurement

Conditions

and Executing

Outputting to

External Devices

SECTION 2 Basic Operations

This section describes how to start the Z500

and how to display images on the monitor.

SECTION 7 I/O Format

This section provides details on the inputs and outputs

used for communications with external devices via

terminal blocks or RS-232C.

• Communications settings

• I/O format

• Timing for communications

SECTION 3

Menus for Conversational Menu

• Basic settings required for measurement

• Measurement of consistent workpieces

Menus for Conversational Menu

Settings can be made easily by entering

information as requested - just as

though you are having a conversation

with the Z500.

SECTION 4 Menus for Expert Menu

• Customized settings

• Detailed settings

• Measurement of workpieces placed at different

positions

Menus for Expert Menu

More detailed setting, such as position

compensation for workpieces placed at

different positions, can be made.

Cat. No. Z159-E1-2

Multi-Dimensional Controller

Z500

Operation Manual

Manual

Cat. No. Z000-E1-1

Cat. No. Z158-E1-2

Multi-Dimensional Controller

Setup Manual

Manual

Cat. No. Z000-E1-1

Multi-Dimensional Controller

Z500

OMRON Corporation

Industrial Automation Company

Application Sensors Division

Sensing Devices and Components Division H.Q.

Shiokoji Horikawa, Shimogyo-ku, Kyoto, 600-8530 Japan

Tel:(81)75-344-7068 / Fax:(81)75-344-7107

Regional Headquarters

OMRON EUROPE B.V.

Sensor Business Unit

Carl-Benz Str. 4, D-71154 Nufringen,

Germany

Tel:(49)7032-811-0 / Fax:(49)7032-811-199

OMRON ELECTRONICS LLC

1 East Commerce Drive, Schaumburg, IL 60173

U.S.A.

Tel:(1)847-843-7900 / Fax:(1)847-843-8568

OMRON ASIA PACIFIC PTE.LTD.

83 Clemenceau Avenue, #11-01, UE Square,

239920 Singapore

Tel:(65)835-3011 / Fax:(65)835-2711

OMRON CHINA CO.,LTD.

BEIJING OFFICE

Room 1028, Office Building,

Beijing Capital Times Square,

No.88 West Chang'an Road,

Beijing, 100031 China

Tel:(86)10-8391-3005 / Fax:(86)10-8391-3688

Manual

INTRODUCTION

SECTION 1 SECTION 2 SECTION 3 SECTION 4

Profile Measuring System

Z500

Z500-MC10E/MC15E

Setup Manual

INTRODUCTION 3

SECTION 1

Wiring and Connection 19

SECTION 2

Installation 29

SECTION 3

Connecting External Devices 47

SECTION 4

Appendix 59

2Z500

Setup Manual

Special or Critical Applications

When the Z500 will be used in one of the conditions or applications listed below, allow extra safety

margins in ratings and functions, add extra safety feature such as fail-safe systems, and consult your

OMRON representative.

• Operating conditions or environments which are not described in the manual

• Nuclear power control systems, railroad systems, aviation systems, vehicles, combustion systems,

medical equipment, amusement equipment, or safety equipment

• Other systems, machines, and equipment that may have a serious influence on lives and property and

require extra safety features

Product Availability

Some of the products listed may not be available in some countries. Please contact your nearest

OMRON sales office by referring to the addresses provided at the back of this manual.

Regulations and Standards

The Z500 complies with the international regulations and standards below:

• EC Regulations

EMC Directive: No.89/336/EEC

• EN Standards (European Standards)

EN61326:1997 + A1:1998 + A2:2001 (EMI:Class A)

form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written

permission of OMRON.

No patent liability is assumed with respect to the use of the information contained herein. Moreover, because

OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject

to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON

assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use

of the information contained in this publication.

Z500

Setup Manual

INTRODUCTION

Table of Contents

INTRODUCTION

Table of Contents

INTRODUCTION.................................................................................... 3

Table of Contents..........................................................................................................3

Read and Understand this Manual ..............................................................................4

Warranty, Limitation of Liability ..................................................................................4

Application Considerations .........................................................................................5

Disclaimers....................................................................................................................6

Precautions on Safety ..................................................................................................7

Laser Safety...................................................................................................................8

Precautions for Safe Use ...........................................................................................12

Notice ...........................................................................................................................13

Confirming Package Contents...................................................................................17

Editor's Note................................................................................................................18

SECTION 1

Wiring and Connection ...................................................................... 19

1-1 Basic System Configuration..............................................................................20

1-2 Component Names and Functions ...................................................................22

1-3 Connecting Peripheral Devices.........................................................................24

1-4 Power Supply and Ground.................................................................................26

SECTION 2

Installation .......................................................................................... 29

2-1 Mounting the Controller .....................................................................................30

2-2 Mounting the Sensor ..........................................................................................32

SECTION 3

Connecting External Devices............................................................ 47

3-1 Terminal Block Connections .............................................................................48

3-2 RS-232C Connections ........................................................................................52

3-3 Linear Sensor Controller Connections.............................................................54

SECTION 4

Appendix ............................................................................................. 59

4-1 Troubleshooting .................................................................................................60

4-2 Maintenance ........................................................................................................ 62

4-3 Specifications and Dimensions.........................................................................63

4-4 Laser Product Classifications ...........................................................................72

INTRODUCTION

Read and Understand this Manual

Z500

Setup Manual

INTRODUCTION

Read and Understand this Manual

Please read and understand this manual before storing, installing, programming, operating, maintaining,

or disposing of the products. Please consult your OMRON representative if you have any questions or

comments.

Warranty, Limitation of Liability

WARRANTY

OMRON's exclusive warranty is that the products are free from defects in mate-

rials and workmanship for a period of one year (or other period if specified) from

date of sale by OMRON.

OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR

IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FIT-

NESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR

USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETER-

MINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIRE-

MENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER

WARRANTIES, EXPRESS OR IMPLIED.

LIMITATIONS OF LIABILITY

OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR

CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS

IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM

IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABIL-

ITY.

In no event shall the responsibility of OMRON for any act exceed the individual

price of the product on which liability is asserted.

IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY,

REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS

OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROP-

ERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUB-

JECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE

MODIFICATION OR REPAIR.

Z500

Setup Manual

INTRODUCTION

Application Considerations

INTRODUCTION

Application Considerations

SUITABILITY FOR USE

OMRON shall not be responsible for conformity with any standards, codes, or

regulations that apply to the combination of the product in the customer's appli-

cation or use of the products.

At the customer's request, OMRON will provide applicable third party certifica-

tion documents identifying ratings and limitations of use that apply to the prod-

ucts. This information by itself is not sufficient for a complete determination of

the suitability of the products in combination with the end product, machine, sys-

tem, or other application or use.

The following are some examples of applications for which particular attention

must be given. This is not intended to be an exhaustive list of all possible uses

of the products, nor is it intended to imply that the uses listed may be suitable for

the products:

• Outdoor use, uses involving potential chemical contamination or electrical

interference, or conditions or uses not described in this manual.

• Nuclear energy control systems, combustion systems, railroad systems, avia-

tion systems, medical equipment, amusement machines, vehicles, safety

equipment, and installations subject to separate industry or government regu-

lations.

• Systems, machines, and equipment that could present a risk to life or prop-

erty.

Please know and observe all prohibitions of use applicable to the products.

NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS

RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM

AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT

THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR

THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.

PROGRAMMABLE PRODUCTS

OMRON shall not be responsible for the user's programming of a programmable

product, or any consequence thereof.

INTRODUCTION

Disclaimers

Z500

Setup Manual

INTRODUCTION

Disclaimers

CHANGE IN SPECIFICATIONS

Product specifications and accessories may be changed at any time based on

improvements and other reasons.

It is our practice to change model numbers when published ratings or features

are changed, or when significant construction changes are made. However,

some specifications of the products may be changed without any notice. When

in doubt, special model numbers may be assigned to fix or establish key specifi-

cations for your application on your request. Please consult with your OMRON

representative at any time to confirm actual specifications of purchased prod-

ucts.

DIMENSIONS AND WEIGHTS

Dimensions and weights are nominal and are not to be used for manufacturing

purposes, even when tolerances are shown.

ERRORS AND OMISSIONS

The information in this manual has been carefully checked and is believed to be

accurate; however, no responsibility is assumed for clerical, typographical, or

proofreading errors, or omissions.

Z500

Setup Manual

INTRODUCTION

Precaution on Safety

INTRODUCTION

Precaution on Safety

OMRON products are manufactured for use according to proper procedures by a qualified operator and

only for the purposes described in this manual.

The following conventions are used to indicate and classify precautions in this manual. Always heed the

information provided with them. Failure to heed precautions can result in injury to people or damage to

property.

Meanings of Signal Words

The following signal word is used in this manual.

WARNING Indicates a potentially hazardous situation which, if not avoided, will result in minor or

moderate injury, or may result in serious injury or death. Additionally there may be signifi-

cant property damage.

Meanings of Alert Symbols

The following alert symbol is used in this document.

Laser Beam Hazard

Cautions to Indicate Potential Laser Beam Hazard

INTRODUCTION

Laser Safety

Z500

Setup Manual

INTRODUCTION

Laser Safety

The Z500-SW2T Sensor Head is a Class 2 Laser Product according to

EN60825-1 (IEC60825-1) and Class II Laser Product according to FDA (21

CFR1040.10) (see note). The Z500-SW6 and Z500-SW17 Sensor Heads are

Class 3B and Class IIIB Laser Products, respectively. The Z500 Series is meant

to be built into final system equipment. Pay special attention to the following

precautions for the safe use of the product:

Note: Europe: Class 2 and Class 3B of EN60825-1: 1994 = IEC60825-1: 1993

U.S.A.: Class II and Class IIIB of FDA (21 CFR1040.10)

(1)Use this product as specified in the operation manual. Otherwise, you may

be exposed to hazardous laser radiation.

(2)The Z500 series radiates laser beams in the visible light range. Do not

expose your eyes directly to the laser radiation. Ensure that the laser beam

path is terminated during use. If a mirror or shiny surface is positioned in the

laser beam path, ensure that the reflected beam path is also terminated. If

the Unit must be used without terminating the laser beam path, position the

laser beam path so that it is not at eye level.

(3)To avoid exposure to hazardous laser radiation, do not displace nor remove

the protective housing during operation, maintenance, and any other servic-

ing.

(4)The user should return the product to OMRON for all repair and servicing.

(5)As for countries other than those of Europe and the U.S.A., observe the regu-

lations and standards specified by each country.

As for the Laser Product Classifications, refer to the Appendix.

REFERENCE

Refer to page 72.

WARNING

Do not to expose your eyes to the laser radiation either directly or indi-

rectly (i.e., after reflection from a mirror or shiny surface).

The laser radiation has a high power density and exposure may result in

loss of sight.

Z500-SW2T Z500-SW6/Z500-SW17

Wavelength 650 nm 658 nm

Maximum pulse duration 10 ms 17.5 ms

Cycle 0.5 to 10 ms 0.5 to 25 ms

Peak power 1 mW max. 15 mW max.

Class 23B

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