Omron Z500 Series Manual de usuario

B-45Z500

Z500

Profile Measuring System

Z500

High-Precision Sensor that Measures and

Displays an Object's Profile.

Features

OMRON's original line beam method provides a

complete solution to profile measurement problems.

Conventional non-contact measurement of the profile of an object commonly

uses a displacement sensor to measure the height of the object, by moving the

object or the sensor.

However, this system has several disadvantages, such as lower measurement

accuracy resulting from object or sensor movement as well as high system con-

struction cost.

By utilizing a unique wide beam method and 2-dimensional CCD, OMRON's

Z500 eliminates these problems.

Through its capability of measuring a diversely-shaped objects in a stable man-

ner, the Z500 can meet a variety of application needs.

Application

Principle of line beam method

A wide beam is applied to the object to be measured. A 2-dimensional CCD receives

the reflected light to measure the 2-dimensional profile of the object.

Measurement of connector pin

configuration

Height measurement for cream-

soldered joint on PCB

Rivet height measurement Door gap measurement

Detected image

Projector

lens Receiver lens

SW-CCD

Laser

F502-EN2-04.book Seite 45 Dienstag, 26. Juli 2005 5:48 17

B-46 Displacement sensors / Width-measuring Sensors

Features

Measures the shape of object instantly.

A complete solution to the disadvantages of conventional

measurement systems.

Measurement by displacement sensor

Measurement by Z500 model

Accurate and stable measurement.

OMRON's original 2-dimensional SW-CCD and multiple light

intensity control system enable stable measurement of ob-

jects with round shape and other surface conditions.

A variety of measurement items.

Various measurement items, such as level difference, width,

and edge position, can be selected depending on the specific

application.

Permitting simultaneous measurement of up to 8 items, the

Z500 is applicable to various measurement purposes.

Four types of monitor screens

Measurement data can be displayed on 4 types of monitor screens.

These screens enable analysis and evaluation of measurement data from various viewpoints.

When you

use Z500, ---

Sensor Head

Judgment/

measurement

Output

Workpiece

Moving

Personal computer/PLC

Displacement

sensor

Problems to be resolved

∑ Object or sensor needs to be moved.

∑ Personal computer or other device is

required for measurement data processing.

Increased system construction cost

Measurement accuracy deterioratio

caused by movement of object or

sensor and data processing.

Measurement takes a long time.

There is nothing for a conventional

measurement system but to make the best of it,

or we have to give up measurement.

Sensor Head

Monitor

Workpiece

Enjoy the following advantages from Z500 !

∑ Moving the object or sensor is no longer necessary.

∑ Various data processing and calculation functions are

performed automatically.

Lower system construction cost

Higher measurement accuracy

Shorter measurement time

Sophisticated and

high accuracy inline

inspection Judgment/

measurement

Output

2-point level difference (Step: 2 pts)

Width

Edge position

Profile monitor

Time-series change of profile (data

on cross section height) can be

checked on a 3D gray scale image.

Image monitor

Both measurement data and

profile image can be checked

at the same time.

Digital monitor

Two or more measurement

data can be checked at the

same time.

Trend monitor

Time-series change of mea-

surement data can be

checked.

F502-EN2-04.book Seite 46 Dienstag, 26. Juli 2005 5:48 17

B-47Z500

Z500

System configuration

Ordering Information

Note: Specify the required cable length when ordering.

Name Item Model Remarks

Sensor

Z500-SW2T Cable length: 2 m

Z500-SW6 Cable length: 0.5 m

Z500-SW17 Cable length: 2 m

Controller Z500-MC10E NPN input/output

Z500-MC15E PNP input/output

Console Z300-KP ——

Liquid Crystal Monitor F150-M05L ——

Sensor Extension Cable Z309-SC1R (See note) Cable length: 1.5 m, 3 m, 6 m, 8 m or 13 m

Monitor Cable F150-VM Cable length: 2 m

Power Supply Synchronization Sensor

Linear Sensor Controller

K3AS

Controller

Z500-MC10E

Z500-MC15E

Monitor Cable

F150-VM (cable length: 2 m)

Liquid Crystal Monitor

F150-M05L (pin input)

BNC Jack

(Provided with F150-VM)

Console

Z300-KP

(cable length: 2 m)

Monitor

Programmable Controller

Sensor

Z500-SW2T (cable length: 2 m)

Z500-SW6 (cable length: 0.5 m)

Z500-SW17(cable length: 2 m)

(Up to 2 Sensors can be connected.)

Sensor Extension Cable

Z309-SC1R (cable length:

1.5 m, 3 m, 6 m, 8 m or 13 m)

F502-EN2-04.book Seite 47 Dienstag, 26. Juli 2005 5:48 17

B-48 Displacement sensors / Width-measuring Sensors

Rating/Performance

Sensor Z500-SW2T/-SW6/-SW17

Note: 1 .Defined at 1/e2(13.5%) of the density at the light center. Light may, however, be present outside this range and if the reflection factor of the light around the

workpiece is high compared to the workpiece, measurement may be affected.

2 .Error with respect to the theoretical line representing the displacement output for measurement of OMRON standard quartz glass. The linearity varies with

the type of workpiece.

3 .Error with respect to the theoretical line representing the displacement output for measurement of OMRON standard SUS blocks. The linearity varies with the

type of workpiece.

4 .Error with respect to the theoretical line representing the displacement output for measurement of OMRON standard white alumina ceramics. The linearity

varies with the type of workpiece.

5 .Displacement conversion value for peak-to-peak of displacement output. These figures are for measurement of OMRON standard quartz glass (mirror reflec-

Model Z500-SW2T Z500-SW6 Z500-SW17

Diffuse reflection Mirror reflection Diffuse reflection Mirror reflection Diffuse reflection Mirror reflection

Item

Measurement mode

Distance to

measurement center 5.2 mm

20 mm

(with beam cover

attached: 16 mm)

50 mm 44 mm 100 mm 94 mm

Measurement range ±0.8 mm ±5 mm ±4 mm ±20 mm ±16 mm

Light source

Visible-light semiconductor laser

(See note 10)

(Wavelength 650 nm,

1 mW max., Class 2)

Visible-light semiconductor laser

(Wavelength 658 nm, 15 mW max., Class 3B)

Beam dimensions (See note 1)

Reference distance:

20 µm ×4 mm TYP.

(Measurement region: 2 mm)

Reference distance:

30 µm ×24 mm TYP.

(Measurement region: 6 mm)

Reference distance:

60 µm ×45 mm TYP.

(Measurement region: 17 mm)

Linearity ±0.1 %F.S.

(See note 3)

±0.1 %F.S.

(See note 2) ±0.1 %F.S. (See note 4)

Resolution 0.25 µm (See notes 5 and 6) 0.3 µm (See notes 7 and 8) 1 µm (See notes 7 and 8)

Sampling cycle 9.94 ms

LED indicators

(LASER indicator) Lit while laser is ON.

Temperature characteristic

(See note 9) 0.01 %F.S./°C

Environ-

ment

resistance

Degree of protection IEC IP64 IEC IP66

Ambient operating

illumination Illumination at light-receiving surface: 3,000 lx max., incandescent light

Ambient temperature Operating: 0 to +50 °C, Storage: -15 to +60 °C (with no icing or condensation)

Ambient humidity Operating and storage: 35 to 85 % RH (with no condensation)

Vibration resistance 10 to 150 Hz (single amplitude: 0.35 mm) for 80 min. each in X, Y, and Z directions

Materials

Unit: Die-cast aluminum

Cable sheathing: Heat-resistant chlorinated vinyl

Connector: zinc alloy and brass

Cable length 2 m 0.5 m 2 m

Minimum bending radius 68 mm

Weight (including packaging) Approx. 600 g

(Unit: Approx. 350 g)

Approx. 700 g

(Unit: Approx. 600 g)

Approx. 800 g

(Unit: Approx. 600 g)

Accessories 3 ferrite cores, laser warning labels (English)

±0.1 % max.

80 mm 120 mm Distance

120 mm

80 mm

Digital output

∑

Z500-SW17

F502-EN2-04.book Seite 48 Dienstag, 26. Juli 2005 5:48 17

B-49Z500

Z500

tion mode) or OMRON standard SUS blocks (diffuse reflection mode) at the measurement center. In strong magnetic fields, it may not be possible to maintain

resolution performance characteristics.

6 .These figures are for when the Sensor is connected to the Z500-MC10E/MC15E, the average number of measurements is 16. Measurement data are sent

to PC via RS-232C cable for calculation of their average values.

7 .Displacement conversion value for peak-to-peak of displacement output (for measurement of OMRON standard white alumina ceramic at the measurement

center). In strong magnetic fields, it may not be possible to maintain resolution performance characteristics.

8 .With the Z500-MC10E/MC15E, at an average number of measurements of 64. Measurement data are sent to PC via RS-232C cable for calculation of their

average values.

9 .Value for measurement with the space between the Sensor and the workpiece (white alumina ceramic) secured with an aluminum jig.

10.Higher power laser type (Class 3B) is also available. For further information, please contact us.

F502-EN2-04.book Seite 49 Dienstag, 26. Juli 2005 5:48 17

B-50 Displacement sensors / Width-measuring Sensors

Controller Z500-MC10E/MC15E

Note: For measurement at an average number of times of 64 with an OMRON K3AS Linear Sensor Controller connected.

Model Z500-MC10E Z500-MC15E

Item Input/Output Type NPN PNP

Perfor-

mance

specifica-

tions

Number of Sensors that can be mounted

Number of scenes 16

Light intensity tracking

function

Automatic (The light intensity tracking range can be specified)/Fixed (Select from 31 stages)/

Multiple (The light intensity range can be specified)

Measurement item Select from the following 8 types:

Height, Step: 2 pts, Step: 3 pts, Edge position, With, Edge center, Peak/Bottom, Define

Region specification Region specification of line beam and displacement direction is possible.

Number of data to be stored

2048 points max.

Trigger function Free/External 1/External 2/Auto

Results output

Terminal block 11 input points: TRIGGER, LD-OFF, RESET, D10 to D17

21 output points: DO0 to DO19, GATE

Monitor interface 1CH (for pin jack or overscan monitor)

Analog output resolution The full scale for output can be divided into a maximum of 40,000 gradations.

Resolution (See note): 0.25 mV (±5 V), 0.4 µA (4 to 20 mA)

General

specifica-

tions

Power supply voltage 21.6 to 26.4 VDC

Current consumption 1 A max. (with 2 Sensors connected)

Insulation resistance 20 MΩmin. between all DC external terminals and GR terminal (100 VDC megger)

(with internal surge absorber removed)

Dielectric strength 1000 VAC, 50/60 Hz between all DC external terminals and GR terminal

(with internal surge absorber removed)

Leakage current 10 mA max.

Noise resistance 1500 Vp-p; pulse width: 0.1 µs/1 µs, Rising edge: 1-ns pulse

Vibration resistance 10 to 150 Hz (double amplitude: 0.1 mm) for 8 min. each in X, Y, and Z directions

Shock resistance 200 m/s2, 3 times each in 6 directions

Ambient temperature Operating: 0 to +50 °C, Storage: -15 to +60 °C (with no icing or condensation)

Ambient humidity Operating and storage: 35 to 85 %RH (with no condensation)

Ambient environment No corrosive gases

Ground Ground the Z500's ground terminal to less than 100 Ω.

Degree of protection IEC IP20 (in-panel)

Material Unit: ABS

Weight (including packaging)

Approx. 1300 g (Unit: Approx. 700 g)

Accessories 2 manuals, 1 resistor (250 Ω, 1/2 W)

•

gmen

RS-232C output

Terminal block output

•Measurement value output (measurement value)

RS-232C output

Analog output

F502-EN2-04.book Seite 50 Dienstag, 26. Juli 2005 5:48 17

B-51Z500

Z500

Monitor

Laser Safety

The Z500-SW2T Sensor Head is a Class 2 Laser Product ac-

cording to EN60825-1 (IEC60825-1) and Class II Laser Prod-

uct according to FDA (21 CFR1040.10) (see note). The

Z500-SW6 and Z500-SW17 Sensor Heads are Class 3B and

Class IIIB Laser Products, respectively. The Z500 Series is

meant to be built into final system equipment. Pay special at-

tention to the following precautions for the safe use of the

product:

Note: Europe: Class 2 and Class 3B of EN60825-1: 1994 = IEC60825-1: 1993

U.S.A.: Class II and Class IIIB of FDA (21 CFR1040.10)

(1)Use this product as specified in the operation manual. Oth-

erwise, you may be exposed to hazardous laser radiation.

(2)The Z500 series radiates laser beams in the visible light

range. Do not expose your eyes directly to the laser radi-

ation. Ensure that the laser beam path is terminated dur-

ing use. If a mirror or shiny surface is positioned in the

laser beam path, ensure that the reflected beam path is

also terminated. If the Unit must be used without terminat-

ing the laser beam path, position the laser beam path so

that it is not at eye level.

(3)To avoid exposure to hazardous laser radiation, do not dis-

place nor remove the protective housing during operation,

maintenance, and any other servicing.

(4)The user should return the product to OMRON for all repair

and servicing.

(5)As for countries other than those of Europe and the U.S.A.,

observe the regulations and standards specified by each

country.

Dimensions (Unit: mm)

Monitor Liquid Crystal Monitor

Item Model F150-M05L

Panel size 5.5 inches

Panel type TFT color liquid crystal

Resolution 320 ×240 dots

Input signal NTSC composite video (1.0 V/75 Ω)

Power supply voltage 20.4 to 26.4 VDC

Current consumption Approx. 700 mA

Ambient temperature Operating: 0 to +50 °C, Storage: -25 to +65 °C (with no icing or condensation)

Ambient humidity Operating and storage: 35 to 85 %RH (with no condensation)

Weight (including packaging) Approx. 870 g (Unit: Approx. 610 g)

Accessories Operation manual, 4 mounting brackets

Z500-SW2T

Z500-SW6/Z500-SW17

Wavelength 650 nm 658 nm

Maximum pulse duration

10 ms 17.5 ms

Cycle 0.5 to 10 ms 0.5 to 25 ms

Peak power 1 mW max. 15 mW max.

Class 2 3B

Sensor

Z500-SW2T

17 dia.

Operation indicators

Optical axis

Reference plane

Receiver

26.4

Emitter

Monitor

Light

Two, 4.5-dia. holes

Emission axis

Reference plane

Reception axis

Connector

18.1 20

20 65

6.5 20

56.5

3.5

(4)

Vinyl-insulated round cable 6.8 dia.

Standard length: 2 m

Measurement center

25˚

F502-EN2-04.book Seite 51 Dienstag, 26. Juli 2005 5:48 17

B-52 Displacement sensors / Width-measuring Sensors

Z500-SW6

Sensor

Z500-SW17

Liquid Crystal Monitor

F150-M05L

Controller

Z500-MC10E/MC15E

Console

Z300-KP

92.1

22.7

Operation indicators

(5)

Connector

Reference plane

Optical axis

Emitter

Receiver

69 25

45.1

16.9

100

Vinyl-insulated round cable 6.8 dia.

Standard length: 0.5 m

16.4

9.5

Emission axis

Reception axis

Reference plane

30˚

Measurement center

Three, 4.5-dia. holes

821 dia.

(15)

9.5

13 dia.

92.1

22.7

Operation indicators

(5)

Connector

Reference plane

Optical axis

Emitter

Receiver

100

69 25

45.1

16.9

100

Vinyl-insulated round cable 6.8 dia.

Standard length: 2 m

16.4

9.5

Emission axis

Reception axis

Reference plane

25˚

Measurement center

Three, 4.5-dia. holes

821 dia.

(15)

9.5

13 dia.

POWER

SYNC

143

(145)

(155)

132

50 min.

(46 max.)

Mounting plate thickness:

1.6 to 4.8

(100)

185

(5.5)

174

Mounting bracket

Monitor Cable (F150-VM)

Tolerance: ±1 mm

The dimensions in parentheses are

provided for reference.

42.2

133.5

175.5

Panel opening dimensions

+0.5 mm

195

Indicators

185

Four, 4.5-dia. holes

Connector

4.1

(66.5)

110

100

12.5 dia.

142.6

500

MULTIDIMENSION CONTROLER

ESC TRIG

SHIFT

CONSOLE

ENT

2000 510

131.5

12.5

12 dia.

Z300-KP

In the interest of product improvement, specifications are subject to change without notice.

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.

To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.

Cat. No. Q02E-EN-02

F502-EN2-04.book Seite 52 Dienstag, 26. Juli 2005 5:48 17

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