Omron Z300 Manual de usuario

B-31Z300

Z300

High-precision Visual Displacement Measurement System

Z300

2-Dimensional CCD is Built in. A New Type of

Displacement Sensor Utilizing the Best and Most

Up-to-date Image Processing Technologies.

Features

OMRON's Z300 makes the notion that displacement sensors cannot perform stable measurement of a transparent object

or a glass a thing of the past. The newly-developed 2-dimensional CCD (S-CCD) incorporated in the Z300, combined with

upgraded performance of the controller, provides enhanced stability and accuracy in measurement of a transparent object.

The latest algorithm employed by the Z300 enables optimal sensitivity even if there is a big difference between the amount

of reflected light from the surface and that from the bottom of a glass.

Enhanced measurement area and a variety of high-resolution,

long-distance sensor heads greatly expand the range of

applications.

The Z300 is just another example of OMRON's ongoing

challenge to the limits of sensing possibilities.

Z300-S60

Super Long-range Model

Detection distance of 600 ± 350 mm

Z300-S10

Long-range Model

Detection distance of

100 ± 20 mm

Z300-S5T

High-precision Model

Detection distance of

50 ± 5 mm

Stable measurement of a transparent object or a glass.

A wide variety of sensor heads for enhanced detection possibilities.

Z300-S2T

Super-precision Model

Detection distance of

20 ± 1 mm

F502-EN2-04.book Seite 31 Dienstag, 26. Juli 2005 5:48 17

B-32 Displacement sensors / Width-measuring Sensors

The innovative 2-dimensional CCD (S-CCD) is the key to the sensing performance.

A conventional displacement sensor using a 1-dimensional

CCD cannot deal with flutter influence to the output. There-

fore, the sensor requires increased number of measurements

for signal averaging, which leads to slow response time. The

S-CCD with a 2-dimensional CCD has solved this disadvan-

tage, by splitting the measurement point into 60 lines for mea-

surement in finer detail. The value per each pixel is then

averaged to produce a reliable output, free from flutter influ-

ence caused by the object's surface condition. Stable detec-

tion and high-speed processing is thus possible with the Z300.

The 2-dimensional CCD enables stable, high-speed

measurement.

CCD makes a difference in measurement of a

transparent object.

PSD sensor

A PSD sensor using dif-

fuse reflection is virtually

prevented from perform-

ing measurement due to

insufficient reflection dis-

tribution from the surface.

A sensor using the mirror

reflection method, on the

other hand, receives re-

flective light from the bot-

tom or background of the

object, which causes an

error in determining the

target position, impeding

accurate measurement.

CCD sensor

A CCD using the mirror re-

flection method is a solu-

tion. It can extract only the

light reflected off the sur-

face of the target. Accu-

rate measurement of a

transparent object is pos-

sible without being affect-

ed by reflected light from

the bottom or background

of the object.

PSD output

(position of the reflected

light output from PSD)

Reflected light from

the surface

Reflected light

from the bottom

PSD

Receiver lens

Transparent object

Position

Light gain

Reflected light from the surface Detecting reflect

light from the

surface

Reflected light

from the bottom

CCD

Receiver lens

Transparent object

Position

Light gain

F502-EN2-04.book Seite 32 Dienstag, 26. Juli 2005 5:48 17

B-33Z300

Z300

Monitoring as the object is being measured.

Measurement data can be recorded and played back.

Easy-to-see color display is another great feature of the Z300 (when connected to a color monitor). Monitoring at each key stage

including test and adjustment, operation, or maintenance greatly facilitates efficient, error-free measurement.

Real-time monitoring

Digital monitor Image monitor Trend monitor

The measured value is displayed. The use of two

colors: green for "Pass" judgement, and red for

"High/Low," enhances visual recognition of the

measurement result.

Displays the position of measurement point as well as

intensity of the reflected light.

Conveniently checks whether optimum measurement

is taking place.

Continuous measurement values during a certain

period of time are shown in chronological order.

Changes in the measured values of a moving or

rotating object can be checked at a glance.

Monitoring during recording and playback

Test mode Conditions during Test mode can be

recorded and played back

NG (High/Low) judgement status is

recorded and played back.

Any desired number of measurement data can be

stored for testing with a workpiece. Test measurement data obtained off-line can be

saved for reference for actual in-line measurement. Up to 20 in-line NG data (information including

reflected light condition and measurement data) can

be recorded for workpiece analysis as well as for

troubleshooting.

F502-EN2-04.book Seite 33 Dienstag, 26. Juli 2005 5:48 17

B-34 Displacement sensors / Width-measuring Sensors

Interactive menus provide a variety of measurement functions.

Application menu

Settings for measurement methods are easily performed using the menu.

Just follow the guidance of the monitor screen.

Expert menu

Expert menu is available for more advanced measurement. Detailed setting conditions can be conveniently programmed using

the menu.

Enhanced hold functions widen the scope of application.

With discrete hold functions equipped within the controller, the Z300 provides a variety of trigger (measurement timing) functions,

making otherwise difficult applications a reality — with ease.

Hold functions

Selectable trigger function

Surface displacement Spot displacement Maximum height

Level difference

Level difference (2 sensors)

Thickness (2 sensors)

Groove/indentation

Transparent object thickness

Sampling hold

Direction/Time

Displacement

amount

Displacement

amount

Displacement

amount

Displacement

amount

Peak hold (bottom)

Direction/Time

Peak value

Peak to peak hold

Direction/Time

Peak to peak

Displacement

amount

Displacement

amount

Average hold Length hold

Direction/

Time

Average value

Direction/Time

Length

Bottom value

Displacement

amount

Displacement

amount

Displacement

amount

Measurement

trigger

Measurement

trigger

Measurement

trigger

Measurement

trigger

Measurement

trigger

Average

displacement amount

Measurement trigger can be set to the controller for

desired measurement timing.

Peak to peakPeak

Sampling

Direction/

Time

Displacement

amount

Displacement

amount

Measurement

trigger

Optional trigger

function

F502-EN2-04.book Seite 34 Dienstag, 26. Juli 2005 5:48 17

B-35Z300

Z300

Application

Measuring the thickness of transparent film

Measuring the thickness of sheet

Inspecting the surface uniformity of a hard disk

Measuring tire or black rubber thickness

Measurement of electrode position in the display module

Measurement of warping in transparent plastic

Shape measurement for welding robot control

Grinding measurement of a whetstone

F502-EN2-04.book Seite 35 Dienstag, 26. Juli 2005 5:48 17

B-36 Displacement sensors / Width-measuring Sensors

System configuration

Ordering Information

Note: Specify the required cable length when ordering.

Name Item Model Remarks

Sensor

Z300-S2T

Z300-S5T

Z300-S10

Z300-S60

Controller Z300-VC10EV3 NPN input/output

Z300-VC15EV3 PNP input/output

Console Z300-KP

Liquid Crystal Monitor F150-M05L

Sensor Extension Cable Z309-SC1R (See note) Cable length: 1.5 m, 3 m, 6 m, 8 m, 13 m or 18 m

Monitor Cable F150-VM

Monitor

Sensor Extension Cable

Z309-SC1R (cable length:

1.5 m, 3 m, 6 m, 8 m,

13 m or 18 m)

Monitor Cable

F150-VM (cable length: 2 m)

Liquid Crystal Monitor

F150-M05L (pin input)

BNC Jack

(Provided with F150-VM)

Synchronization Sensor

Linear Sensor Controller

K3AS

Controller

Z300-VC10EV3

Z300-VC15EV3

Sensor

Z300-S2T

Z300-S5T

Z300-S10

Z300-S60

(Up to 2 Sensors can be

connected.)

Console

Z300-KP

(cable length: 2 m)

Programmable Controller

Power Supply

F502-EN2-04.book Seite 36 Dienstag, 26. Juli 2005 5:48 17

B-37Z300

Z300

Rating/performance

Sensor: Z300-S2T/Z300-S5T/Z300-S10/Z300-S60

Note: 1 .Defined at 1/e2(13.5 %) of the density at the light center. Light may, however, be present outside this range and if the reflection factor of the light around the

workpiece is high compared to the workpiece, measurement may be affected.

2 .Error with respect to the theoretical line representing the displacement output for measurement of OMRON standard SUS blocks. The linearity varies with the

type of workpiece.

Model Z300-S2T Z300-S5T Z300-S10 Z300-S60

Measurement mode

Diffuse reflection

Mirror reflection

Diffuse reflection

Mirror reflection

Diffuse reflection

Mirror reflection Diffuse reflection only

Distance to

measurement center ±5.2 mm

20 mm

(with beam cover

attached: 16 mm)

±50 mm ±44 mm ±100 mm ±94 mm ±600 mm

Measurement range ±1 mm ±5 mm ±4 mm ±20 mm ±16 mm ±350 mm

(F.S.700 mm)

Light source

Visible-light

semiconductor laser

(Wavelength: 650 nm,

1 mW max., Class 2)

Visible-light semiconductor laser

(Wavelength: 670 nm, 1 mW max., Class 2)

Visible-light

semiconductor laser

(Wavelength: 658 nm,

15 mW max., Class 3B)

Beam dimensions

(See note 1.)

20 µm

300 µm (200 µm*) TYP.

(distance to measurement center)

* Measurement region

30 µm × 400 µm TYP.

(distance to measurement

center)

60 µm × 1000 µm TYP.

(distance to measurement

center)

0.3 mm

16 (10.3*)

mm (at 500 mm)

* Measurement region

Linearity ±0.05 %F.S.

(See note 2.)

±0.05 %F.S.

(See note 3.) ±0.1 %F.S. (See note 4.)

±0.07 %F.S.

(250 to 750 mm)

±0.1 %F.S.

(750 to 950 mm)

(See note 4.)

Resolution 0.4 µm

(See notes 5 and 6.)

0.4 µm

(See notes 7 and 9.)

1 µm

(See notes 7 and 8.)

8 µm (at 350 mm)

40 µm (at 600 mm)

(See notes 7 and 8.)

Sampling period

(See note 10.) 540 µs

LED indicators

NEAR indicator

Lights if the workpiece is close to the measurement center or is on the near side of the measurement center

and inside the measurement region.

Flashes if the workpiece is outside the measurement region or if the density is excessive or insufficient.

FAR indicator

Lights if the workpiece is close to the measurement center or is on the far side of the measurement center and

inside the measurement region.

Flashes if the workpiece is outside the measurement region or if the density is excessive or insufficient.

Temperature charac-

teristic (See note 11.) ±0.01 %F.S./°C

Environment resistance

Degree of

protection IEC IP64 IEC IP67 IEC IP66

Ambient operating

illumination

Illumination at light-receiving surface: 3,000 lx max., incandescent light

Ambient

temperature Operating: 0 to +50 °C, Storage: -15 to +60 °C (with no icing or condensation)

Ambient humidity Operating and storage: 35 % to 85 % (with no condensation)

Vibration

resistance 10 to 150 Hz (double amplitude: 0.35 mm) for 8 min. each in X, Y, and Z directions

Materials Unit: Die-cast aluminum; Cable sheathing: Heat-resistant chlorinated vinyl

Connector: Zinc alloy and brass

Cable length 2 m 50 cm

Minimum bending

radius 68 mm

Weight Approx. 600 g

(Unit: Approx. 350 g) Approx. 800 g (Unit: Approx. 600 g) Approx. 800 g

(Unit: Approx. 700 g)

Accessories 3 ferrite cores, laser warning labels (English)

F502-EN2-04.book Seite 37 Dienstag, 26. Juli 2005 5:48 17

B-38 Displacement sensors / Width-measuring Sensors

3 . Error with respect to the theoretical line representing the displacement output for measurement of OMRON standard quartz glass. The linearity varies with

the type of workpiece.

4 . Error with respect to the theoretical line representing the displacement output for measurement of OMRON standard white alumina ceramics. The linearity

varies with the type of workpiece.

5 .Displacement conversion value for peak-to-peak of displacement output. These figures are for measurement of OMRON standard quartz glass (mirror reflec-

tion mode) or OMRON standard SUS blocks (diffuse reflection) at the measurement center.

In magnetic fields, it may not be possible to maintain resolution performance characteristics.

6 . These figures are for when the Sensor is connected to the Z300-VC10EV3/VC15EV3, the average number of measurements is 256, and M command RS-

232C output is used.

7 .Displacement conversion value for peak-to-peak of displacement output (for measurement of OMRON standard white alumina ceramic at the measurement

center).

In strong magnetic fields, it may not be possible to maintain resolution performance characteristics.

8 .With the Z300-VC10EV3/VC15EV3, at an average number of measurements of 64.

9 .With the Z300-VC10EV3/VC15EV3, at an average number of measurements of 512.

10.Value for measurement with 1 line (high speed) set in CCD Mode.

11.Value for measurement with the space between the Sensor and the workpiece (Z300-S5T/S10/S60: white alumina ceramic; Z300-S2T: quartz glass) secured

with an aluminum jig.

120 mm

ex. Z300-S10

80 mm

80 mm 120 mm

Digital output

±0.1 % max.

Distance

F502-EN2-04.book Seite 38 Dienstag, 26. Juli 2005 5:48 17

B-39Z300

Z300

Controller: Z300-VC10EV3/Z300-VC15EV3

Note: For measurement at an average number of times of 64 with an OMRON K3AS Linear Sensor Controller connected.

Item mode VISUAL mode NON-VISUAL mode

Performance specifications

Number of Sensors

that can be mounted 21

Number of scenes 16 1

Image memory

function

NG images: 20 scenes max.; Surrounding images: 4

scenes max.; Workpiece display images: 4 scenes max. ——

Processing method Gray center of gravity, edge centering Edge centering

Pre-image processing Noise removal, smoothing None

Averaging/filtering Average number of times (12 stages, 1 to 4096 times),

HPF (high pass filter)

Average number of times

(SLOW: 64 times; FAST: 1 time)

Light intensity

tracking function

Automatic (The light intensity tracking range can be

specified.)

Fixed (Select from 32 stages.)

Automatic (The light intensity tracking range can

not be specified.)

Fixed (Select either HIGH or LOW.)

Applications

Select from the following 8 types:

Surface displacement, spot displacement, maximum

height, groove/indentation, level difference, transparent

workpiece thickness, level difference (2 Sensors), or

thickness (2 Sensors).

——

Region specification Region specification of line beam and displacement

direction is possible. ——

Two region

measurement modes Absolute coordinate mode and relative coordinate mode ——

Hold functions

Sampling, peak, bottom, peak-to-peak, average, and length

——

Two Sensor

measurement modes

Simultaneous measurement and alternate

measurement ——

Measurement data 4 outputs per scene 1 output

Equations

The following operations are possible for outputs 0 to 3:

K+A, K-A, K+(A+B), K+(A-B), and K-(A+B)

A and B: Specified measurement points

K: Freed constant

——

Results output Analog output

Terminal block

11 input points: TRIGGER, HOLD-RESET, LD-OFF,

ALL-ZERO, ZERO0, ZERO1, RESET,

and DI 0 to DI 3

21 output points: DO0 to DO20

LD-OFF

Input/Output Type Z300-VC10EV3: NPN

Z300-VC15EV3: PNP

Monitor interface 1 channel (for pin jack or overscan monitor) ——

Analog output

resolution

The full scale for output can be divided into a maximum of 40000 gradations.

Resolution (See note.) * 0.25 mV (±5 V), 0.4 µA (4 to 20 mA)

Judgement output (HIGH, PASS, LOW, ERROR)

RS-232C output

Terminal block output

Measurement value output (measurement value)

RS-232C output

Terminal block output

Analog output

F502-EN2-04.book Seite 39 Dienstag, 26. Juli 2005 5:48 17

B-40 Displacement sensors / Width-measuring Sensors

Monitor

Item mode VISUAL mode NON-VISUAL mode

General specifications

Supply voltage 21.6 to 26.4 VDC (including ripple)

Current consumption

1 A max. (with 2 Sensors connected)

Insulation resistance 20 MΩ min. between all DC external terminals and GR terminal

(100 VDC Megger, with internal surge absorber removed)

Dielectric strength 1000 VAC, 50/60 Hz between all DC external terminals and GR terminal

(with internal surge absorber removed)

Leakage current 10 mA max.

Noise resistance 1500 Vp-p; Pulse width: 0.1 µs/ 1 µs; Rising edge: 1-ns pulse

Vibration resistance 10 to 150 Hz (double amplitude: 0.1 mm) for 8 min. each in X, Y, and Z directions

Shock resistance 200 m/s2, 3 times each in 6 directions

Ambient temperature

Operating: 0 to +50 °C, Storage: -15 to +60 °C (with no icing or condensation)

Ambient humidity Operating and storage: 35 % to 85 % (with no condensation)

Ambient environment

No corrosive gases

Ground Ground the Z300’s ground terminal to less than 100 Ω

Degree of protection IEC60529 IP20 (in-panel)

Case material Controller: ABS

Weight (including packaging)

Approx. 1300 g (Unit: Approx. 700 g)

Accessories 2 manuals, 1 resistor (250 Ω, 1/2 W)

Monitor Liquid Crystal Monitor

Item Model F150-M05L

Size 5.5 inches

Type TFT color liquid crystal

Resolution 320 ×240 dots

Input signal NTSC composite video (1.0 V / 75 Ω)

Supply voltage 20.4 to 26.4 VDC

Current consumption Approx. 700 mA

Ambient temperature Operating: 0 °C to +50 °C, Storage: -25 °C to +65 °C (with no icing or condensation)

Ambient humidity Operating and storage: 35 to 85 %RH (with no condensation)

Weight (including packaging) Approx. 870 g (Unit: Approx. 610 g)

Accessories Operation manual, 4 mounting brackets

F502-EN2-04.book Seite 40 Dienstag, 26. Juli 2005 5:48 17

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