Omron RX Series Manual de usuario

Note: Specifications subject to change without notice.

Cat. No. I-E--X

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RX USER’S MANUAL

Cat. No. I560-E2-03-X

Customised to your machine

Model: RX

200 V Class Three-Phase Input 0.4 to 55 kW

400 V Class Three-Phase Input 0.4 to 132 kW

USER’S MANUAL

Cat. No. I560-E2-03-X

Introduction

Thank you for choosing the general-purpose Inverter RX Series. This User's Manual (hereinafter

called "this manual") describes the parameter setting methods required for installation/wiring and

operation of the RX model, as well as troubleshooting and inspection methods.

zThis manual should be delivered to the actual end user of the product.

zAfter reading this manual, keep it handy for future reference.

zThis manual describes the specifications and functions of the product as well as the relations

between them. You should assume that anything not described in this manual is not possible with

the product.

zIntended readers

This manual is intended for:

Those with knowledge of the workings of electricity (qualified electric engineers or the equivalent),

and also in charge of:

• Introducing the control equipment

• Designing the control system

• Installing and/or connecting the control equipment

• Field management

Read and Understand this Manual

Please read and understand this manual before using the product. Please consult your OMRON representative

if you have any questions or comments.

Warranty and Limitations of Liability

WARRANTY

OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a

period of one year (or other period if specified) from date of sale by OMRON.

OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING

NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE

PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS

DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR

INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.

LIMITATIONS OF LIABILITY

OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL

DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE

PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR

STRICT LIABILITY.

In no event shall the responsibility of OMRON for any act exceed the individual price of the product on

which liability is asserted.

IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS

REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS

WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO

CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.

Read and Understand this Manual

Application Considerations

SUITABILITY FOR USE

OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to

the combination of products in the customer's application or use of the products.

At the customer's request, OMRON will provide applicable third party certification documents identifying

ratings and limitations of use that apply to the products. This information by itself is not sufficient for a

complete determination of the suitability of the products in combination with the end product, machine,

system, or other application or use.

The following are some examples of applications for which particular attention must be given. This is not

intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the

uses listed may be suitable for the products:

• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions

or uses not described in this manual.

• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical

equipment, amusement machines, vehicles, safety equipment, and installations subject to separate

industry or government regulations.

• Systems, machines, and equipment that could present a risk to life or property.

Please know and observe all prohibitions of use applicable to the products.

NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR

PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO

ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND

INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.

PROGRAMMABLE PRODUCTS

OMRON shall not be responsible for the user's programming of a programmable product, or any

consequence thereof.

Read and Understand this Manual

Disclaimers

CHANGE IN SPECIFICATIONS

Product specifications and accessories may be changed at any time based on improvements and other

reasons.

It is our practice to change model numbers when published ratings or features are changed, or when

significant construction changes are made. However, some specifications of the products may be

changed without any notice. When in doubt, special model numbers may be assigned to fix or establish

key specifications for your application on your request. Please consult with your OMRON representative

at any time to confirm actual specifications of purchased products.

DIMENSIONS AND WEIGHTS

Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when

tolerances are shown.

PERFORMANCE DATA

Performance data given in this manual is provided as a guide for the user in determining suitability and

does not constitute a warranty. It may represent the result of OMRON's test conditions, and the users

must correlate it to actual application requirements. Actual performance is subject to the OMRON

Warranty and Limitations of Liability.

ERRORS AND OMISSIONS

The information in this manual has been carefully checked and is believed to be accurate; however, no

responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.

Safety Precautions

Indications and Meanings of Safety Information

In this user's manual, the following precautions and signal words are used to provide information to ensure the

safe use of the RX Inverter.

The information provided here is vital to safety. Strictly observe the precautions provided.

Meanings of Signal Words

Alert Symbols in this Document

Indicates an imminently hazardous situation which, if not avoided,

is likely to result in serious injury or may result in death. Additionally

there may be severe property damage.

Indicates a potentially hazardous situation which, if not avoided,

may result in minor or moderate injury or in property damage.

WARNING

CAUTION

Turn off the power supply and implement wiring correctly. Not doing so may result in a serious injury

due to an electric shock.

Wiring work must be carried out only by qualified personnel. Not doing so may result in a serious

injury due to an electric shock.

Do not change wiring and slide switches (SW1), put on or take off Digital Operator and optional

devices, replace cooling fans while the input power is being supplied. Doing so may result in a

serious injury due to an electric shock.

Be sure to ground the unit. Not doing so may result in a serious injury due to an electric shock or

fire.

(200-V class: type-D grounding, 400-V class: type-C grounding)

Do not remove the terminal block cover during the power supply and 10 minutes after the power

shutoff.

Doing so may result in a serious injury due to an electric shock.

Do not operate the Digital Operator or switches with wet hands. Doing so may result in a serious

injury due to an electric shock.

Inspection of the Inverter must be conducted after the power supply has been turned off. Not doing

so may result in a serious injury due to an electric shock.

The main power supply is not necessarily shut off even if the emergency shutoff function is

activated.

WARNING

Safety Precautions

Do not connect resistors to the terminals (PD/+1, P/+, N/-) directly. Doing so might result in a small-

scale fire, heat generation or damage to the unit.

Install a stop motion device to ensure safety. Not doing so might result in a minor injury. (A holding

brake is not a stop motion device designed to ensure safety.)

Be sure to use a specified type of braking resistor/regenerative braking unit. In case of a braking

resistor, install a thermal relay that monitors the temperature of the resistor. Not doing so might

result in a moderate burn due to the heat generated in the braking resistor/regenerative braking

unit. Configure a sequence that enables the Inverter power to turn off when unusual overheating is

detected in the braking resistor/regenerative braking unit.

The Inverter has high voltage parts inside which, if short-circuited, might cause damage to itself or

other property. Place covers on the openings or take other precautions to make sure that no metal

objects such as cutting bits or lead wire scraps go inside when installing and wiring.

Do not touch the Inverter fins, braking resistors and the motor, which become too hot during the

power supply and for some time after the power shutoff. Doing so may result in a burn.

Take safety precautions such as setting up a molded-case circuit breaker (MCCB) that matches

the Inverter capacity on the power supply side. Not doing so might result in damage to property due

to the short circuit of the load.

Do not dismantle, repair or modify this product.

Doing so may result in an injury.

CAUTION

Precautions for Safe Use

Installation and Storage

Do not store or use the product in the following places.

•Locations subject to direct sunlight.

•Locations subject to ambient temperature exceeding the specifications.

•Locations subject to relative humidity exceeding the specifications.

•Locations subject to condensation due to severe temperature fluctuations.

•Locations subject to corrosive or flammable gases.

•Locations subject to exposure to combustibles.

•Locations subject to dust (especially iron dust) or salts.

•Locations subject to exposure to water, oil, or chemicals.

•Locations subject to shock or vibration.

Transporting, Installation, and Wiring

•Do not drop or apply strong impact on the product. Doing so may result in damaged parts or malfunction.

•Do not hold by the front cover and terminal block cover, but hold by the fins during transportation.

•Do not connect an AC power supply voltage to the control input/output terminals. Doing so may result in

damage to the product.

•Be sure to tighten the screws on the terminal block securely.

Wiring work must be done after installing the unit body.

•Do not connect any load other than a three-phase inductive motor to the U, V, and W output terminals.

•Take sufficient shielding measures when using the product in the following locations. Not doing so may

result in damage to the product.

Locations subject to static electricity or other forms of noise.

Locations subject to strong magnetic fields.

Locations close to power lines.

Operation and Adjustment

•Be sure to confirm the permissible range of motors and machines before operation because the Inverter

speed can be changed easily from low to high.

•Provide a separate holding brake if necessary.

Maintenance and Inspection

•Be sure to confirm safety before conducting maintenance, inspection or parts replacement.

Precautions for Correct Use

Installation

•Mount the product vertically on a wall with the product's longer sides upright.

The material of the wall has to be noninflammable such as a metal plate.

Main Circuit Power Supply

•Confirm that the rated input voltage of the Inverter is the same as AC power supply voltage.

Error Retry Function

•Do not come close to the machine when using the error retry function because the machine may abruptly

start when stopped by an alarm.

•Be sure to confirm the RUN signal is turned off before resetting the alarm because the machine may

abruptly start.

Non-Stop Function at Momentary Power Interruption

•Do not come close to the machine when selecting restart in the non-stop function at momentary power

interruption selection (b050) because the machine may abruptly start after the power is turned on.

Operation Stop Command

•Provide a separate emergency stop switch because the STOP key on the Digital Operator is valid only when

function settings are performed.

•When checking a signal during the power supply and the voltage is erroneously applied to the control input

terminals, the motor may start abruptly. Be sure to confirm safety before checking a signal.

Product Disposal

•Comply with the local ordinance and regulations when disposing of the product.

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