Omron V1000 Manual de usuario

V1000

Compact Current Vector Inverter

Model: VZA

200V Class Single-phase 0.12 to 4.0/5.5 kW

200V Class 3-phase 0.12 to 15/18.5 kW

400V Class 3-phase 0.2 to 15/18.5 kW

QUICK START GUIDE

Manual No.

I67E-EN-01

Note: Specifications subject to change without notice.

Manual No. I67E-EN-01

VARISPEED V7 IP65 Quick Start Guide

Manual No. I67E-EN-01

OMRON EUROPE B.V.

Wegalaan 67-69, NL-2132 JD, Hoofddorp, The Netherlands.

Tel: +31 (0) 23 568 13 00 Fax: +31 (0) 23 568 13 88 www.omron-industrial.com

In the event that the end user of this product is to be the military and said product is to be employed in any weapons

systems or the manufacture thereof, the export will fall under the relevand regulations as stipulated in the Foreign

Exchange and Foreign Trade Regulations. Therefore, be sure to follow all procedures and submit all relevant documen-

tation according to any and all rules, regulations and laws may apply.

Specifications are subject to change without notice for ongoing product modifications and improvements.

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www.omron.co.uk

Manufacturer

ASKAWA

YASKAWA ELECTRIC CORPORATION

EnglishDeutschEspañolFrançaisItaliano

Pyccкий

I67E-EN V1000 Quick Start Guide 1

ENGLISH

V1000

Quick Start Guide

ENGLISH

1 Safety Instructions and General Warnings . . . . . . . . . . 2

2 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3 Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4 Keypad Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

5 Start Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

6 Parameter Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

7 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

2 I67E-EN V1000 Quick Start Guide

1 Safety Instructions and General Warnings

Omron Yaskawa Motion Control B.V. (OYMC) supplies component parts for use in a wide

variety of industrial applications. The selection and application of OYMC products remain

the responsibility of the equipment designer or end user. OYMC accepts no responsibility

for the way its products are incorporated into the final system design. Under no circum-

stances should any OYMC product be incorporated into any product or design as the exclu-

sive or sole safety control. Without exception, all controls should be designed to detect faults

dynamically and fail safely under all circumstances. All products designed to incorporate a

component part manufactured by OYMC must be supplied to the end user with appropriate

warnings and instructions as to the safe use and operation of that part. Any warnings pro-

vided by OYMC must be promptly provided to the end user. OYMC offers an express war-

ranty only as to the quality of its products in conforming to standards and specifications

published in the manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS

OFFERED. OYMC assumes no liability for any personal injury, property damage, losses, or

claims arising from misapplication of its products.

General Warnings

The following conventions are used to indicate Safety messages in this manual:

WARNING

• Read and understand this manual before installing, operating or servicing this drive.

• All warnings, cautions, and instructions must be followed.

• All work must be performed by qualified personnel.

• The drive must be installed according to this manual and local codes.

• Heed the safety messages in this manual.

The operating company is responsible for any injuries or equipment damage resulting from

failure to heed the warnings in this manual.

WARNING

Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.

CAUTION

Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.

NOTICE

Indicates a property damage message.

1 Safety Instructions and General Warnings

I67E-EN V1000 Quick Start Guide 3

ENGLISH

Safety Warnings

WARNING

Electrical Shock Hazard

• Do not attempt to modify or alter the drive in any way not explained in this manual.

Failure to comply could result in death or serious injury.

OYMC is not responsible for any modification of the product made by the user. This product

must not be modified.

• Do not touch any terminals before the capacitors have fully discharged.

Failure to comply could result in death or serious injury.

Before wiring terminals, disconnect all power to the equipment. The internal capacitor remains

charged even after the power supply is turned off. The charge indicator LED will extinguish

when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait at least five minutes

after all indicators are off and measure the DC bus voltage level to confirm safe level.

• Do not allow unqualified personnel to use equipment.

Failure to comply could result in death or serious injury.

Maintenance, inspection, and replacement of parts must be performed only by authorized

personnel familiar with installation, adjustment, and maintenance of AC drives.

• Do not remove covers or touch circuit boards while the power is on.

Failure to comply could result in death or serious injury.

• Always ground the motor-side grounding terminal.

Improper equipment grounding could result in death or serious injury by contacting the motor

case.

• Do not perform work on the drive while wearing loose clothing, jewelry or without eye

protection.

Failure to comply could result in death or serious injury.

Remove all metal objects such as watches and rings, secure loose clothing, and wear eye

protection before beginning work on the drive.

• Never short the output circuits of the drive.

Do not short the output circuits of the drive. Failure to comply could result in death or serious

injury.

Sudden Movement Hazard

• Stay clear of the motor during rotational Auto-Tuning. The motor may start operating

suddenly.

During automatic starting of equipment, the machine may start moving suddenly, which could

result in death or serious injury.

1 Safety Instructions and General Warnings

4 I67E-EN V1000 Quick Start Guide

• System may start unexpectedly upon application of power, resulting in death or serious

injury.

Clear all personnel from the drive, motor, and machine area before applying power. Secure

covers, couplings, shaft keys, and machine loads before applying power to the drive.

Fire Hazard

• Do not use an improper voltage source.

Failure to comply could result in death or serious injury by fire.

Verify that the rated voltage of the drive matches the voltage of the incoming power supply

before applying power.

• Do not use improper combustible materials.

Failure to comply could result in death or serious injury by fire.

Attach the drive to metal or other noncombustible material.

• Do not connect AC line power to output terminals U, V, and W.

• Make sure that the power supply lines are connected to main circuit input terminals R/

L1, S/L2, T/L3 (or R/L1 and S/L2 for single-phase power).

Do not connect the AC power line to the output motor terminals of the drive. Failure to comply

could result in death or serious injury by fire as a result of drive damage from line voltage

application to output terminals.

• Tighten all terminal screws to the specified tightening torque.

Loose electrical connections could result in death or serious injury by fire due to overheating of

electrical connections.

CAUTION

Crush Hazard

• Do not carry the drive by the front cover.

Failure to comply may result in minor or moderate injury from the main body of the drive

falling.

Burn Hazard

• Do not touch the heatsink or braking resistor hardware until a powered-down cooling

period has elapsed.

WARNING

1 Safety Instructions and General Warnings

I67E-EN V1000 Quick Start Guide 5

ENGLISH

NOTICE

Equipment Hazard

• Observe proper electrostatic discharge procedures (ESD) when handling the drive and

circuit boards.

Failure to comply may result in ESD damage to the drive circuitry.

• Never connect or disconnect the motor from the drive while the drive is outputting voltage.

Improper equipment sequencing could result in damage to the drive.

• Do not perform a withstand voltage test on any part of the drive.

Failure to comply could result in damage to the sensitive devices within the drive.

• Do not operate damaged equipment.

Failure to comply could result in further damage to the equipment.

Do not connect or operate any equipment with visible damage or missing parts.

• Install adequate branch circuit short circuit protection per applicable codes.

Failure to comply could result in damage to the drive.

The drive is suitable for circuits capable of delivering not more than 100,000 RMS symmetrical

Amperes, 240 Vac maximum (200 V Class) and 480 Vac maximum (400V Class).

• Do not use unshielded cable for control wiring.

Failure to comply may cause electrical interference resulting in poor system performance. Use

shielded twisted-pair wires and ground the shield to the ground terminal of the drive.

• Do not allow unqualified personnel to use the product.

Failure to comply could result in damage to the drive or braking circuit.

Carefully review the braking option instruction manual when connecting a braking option to the

drive.

• Do not modify the drive circuitry.

Failure to comply could result in damage to the drive and will void warranty.

OYMC is not responsible for modification of the product made by the user. This product must

not be modified.

• Check all the wiring to ensure that all connections are correct after installing the drive and

connecting other devices.

Failure to comply could result in damage to the drive.

• Do not connect unapproved LC or RC interference suppression filters, capacitors, or

overvoltage protection devices to the output of the drive.

Using unapproved filters could result in damage to the drive or motor equipment.

1 Safety Instructions and General Warnings

6 I67E-EN V1000 Quick Start Guide

Precautions for CE Low Voltage Directive Compliance

This drive has been tested according to European standard EN61800-5-1, and it fully com-

plies with the Low Voltage Directive. The following conditions must be met to maintain

compliance when combining this drive with other devices:

Do not use drives in areas with pollution higher than severity 2 and overvoltage category 3

in accordance with IEC664.

Ground the neutral point of the main power supply for 400 V Class drives.

Precautions for UL/cUL Standards Compliance

This drive is tested in accordance with UL standard UL508C and complies with UL require-

ments. The following conditions must be met to maintain compliance when using this drive

in combination with other equipment:

Do not install the drive to an area greater than pollution severity 2 (UL standard).

Use UL-listed copper wires (rated at 75°C) and closed-loop connectors or CSA-certified

ring connectors. For details refer to the instruction manual.

Wire low voltage wires with NEC Class 1 circuit conductors. Refer to national state or local

codes for wiring. Use a class 2 (UL regulations) power supply for the control circuit termi-

nal. For details refer to the instruction manual.

This drive has undergone the UL short-circuit test, which certifies that during a short circuit

in the power supply the current flow will not rise above 30,000 amps maximum at 240 V for

200 V class drives and 480 V for 400 V class drives.

The drive internal motor overload protection is UL listed and in accordance with the NEC

and CEC. The setup can be done using the parameters L1-01/02. For details refer to the

instruction manual.

Precautions for Using the Safe Disable Function

The drive’s Safe Disable function is designed in accordance with the EN954-1, safety cate-

gory 3 and EN61508, SIL2. It can be utilized to perform a safe stop as defined by the

EN60204-1, stop category 0 (uncontrolled stop by removal of power). Refer to the instruction

manual for details about the application of this function.

ENGLISH

2 Mechanical Installation

I67E-EN V1000 Quick Start Guide 7

2 Mechanical Installation

Upon Receipt

Please perform the following tasks after receiving the drive:

• Inspect the drive for damage. If the drive appears damaged upon receipt, contact your sup-

plier.

• Verify receipt of the correct model by checking the information on the nameplate. If you

have received the wrong model contact your supplier.

Installation Environment

For optimum performance life of the drive, install the drive in an environment that meets the

conditions listed below.

Environment Conditions

Installation Area Indoors

Ambient Temperature

-10 °C to +40 °C (NEMA Type 1)

-10 °C to +50 °C (Open-Chassis Type)

When using an enclosure panel, install a cooling fan or air conditioner in the

area to ensure that the air temperature inside the enclosure does not exceed the

specified levels.

Do not allow ice to develop on the drive.

Humidity 95% RH or less and free of condensation

Storage Temperature -20 °C to +60 °C

Surrounding Area

Install the drive in an area free from:

• oil mist and dust

• metal shavings, oil, water or other foreign materials

• radioactive materials

• combustible materials (e.g., wood)

• harmful gases and liquids

• excessive vibration

•chlorides

• direct sunlight

Altitude 1000 m or less

Vibration 10 - 20 Hz at 9.8 m/s2, 20 - 55 Hz at 5.9 m/s2

Orientation Install the drive vertically to maintain maximum cooling effects.

2 Mechanical Installation

8 I67E-EN V1000 Quick Start Guide

Installation Orientation and Spacing

Always install the drive in an upright position.

Leave space around the unit for proper cooling

as shown in the figure on the right.

Note: Several units can be installed closer

together than shown in the figure by

using “Side-by-Side” mounting. For

details please refer to the instruction

manual.

Dimensions

Model

VZA*

Dimensions (mm) Weight

(kg)

Fig. W H D W1 H1 H2 H3 H4 D1 d

B0P1

68 128 76 56 118 5 - - 6.5 M4 0.6

B0P2 68 128 76 56 118 5 - - 6.5 M4 0.7

B0P4 68 128 118 56 118 5 - - 38.5 M4 1.0

B0P7 108 128 137.5 96 118 5 - - 58 M4 1.5

B1P5 108 128 154 96 118 5 - - 58 M4 1.5

B2P2 140 128 163 128 118 5 - - 65 M4 2.1

B4P0 under development

20P1 68 128 76 56 118 5 - - 6.5 M4 0.6

20P2 68 128 76 56 118 5 - - 6.5 M4 0.6

20P4 68 128 108 56 118 5 - - 38.5 M4 0.9

20P7 68 128 128 56 118 5 - - 38.5 M4 1.1

21P5 108 128 129 96 118 5 - - 58 M4 1.3

22P2 108 128 137.5 96 118 5 - - 58 M4 1.4

24P0 140 128 143 128 118 5 - - 65 M4 2.1

25P5

140 254 140 122 248 6 13 6.2 55 M5 3.8

27P5 140 254 140 122 248 6 13 6.2 55 M5 3.8

2011 180 290 163 160 284 8 15 6.2 75 M5 5.5

2015 220 358 187 192 336 7 15 7.2 78 M5 9.2

40P2

108 128 81 96 118 5 - - 10 M4 0.8

40P4 108 128 99 96 118 5 - - 28 M4 1.0

40P7 108 128 137.5 96 118 5 - - 58 M4 1.4

41P5 108 128 154 96 118 5 - - 58 M4 1.5

42P2 108 128 154 96 118 5 - - 58 M4 1.5

43P0 108 128 154 96 118 5 - - 58 M4 1.5

44P0 140 128 143 128 118 5 - - 65 M4 2.1

45P5

140 254 140 122 248 6 13 6 55 M5 3.8

47P5 140 254 140 122 248 6 13 6.2 55 M5 3.8

4011 180 290 143 160 284 8 15 6 55 M5 5.2

4015 180 290 163 160 284 8 15 6 75 M5 5.5

30mm 30mm

100mm

100mm Air

Air

IP20 / Nema

Type

IP20 / Open

Chassis

DD1

H1 H2

HH3

ENGLISH

3 Electrical Installation

I67E-EN V1000 Quick Start Guide 9

3 Electrical Installation

The figure below shows the main and control circuit wiring.

Power

Supply

R/L1

S/L2

T/L3

㪄

B1+1+2 B2

U/T1

V/T2

W/T3

24 V

SINK

SOURCE

+24 V 8 mA

R+

R−

S+

S−

2 kΩ

DC reactor

(option)

For 1-phase

power supply use

R/L1 and S/L2

Filter

Fuses

Main

Switch Forward/Stop

Reverse/Stop

External Fault

Fault Reset

Multi-speed 1

Multi-speed 2

Multi-function

digital inputs

(default setting)

Link

Thermal

relay

Braking

resistor

(opt)

V1000

Ground

Multi-function relay output

250 Vac / 30 Vdc (10 mA to 1A)

(default setting)

Fault

During run

Frequency agree

Photocoupler

common

Multi-function photo-

coupler output

48 Vdc, max. 50 mA

(default setting)

DIP

switch S3

Shielded ground

terminal

Pulse Input

(max. 32kHz)

Multi-function analog input 1

0 to 10 V (20 k

)

Multi-function analog input 2

0 to 10 V (20 k

) or

0/4 to 20 mA (250

)

Analog input power supply

+10.5 Vdc, max. 20 mA

Multi- function pulse / analog inputs

(default: frequency reference)

Safe Disable

inputs

Monitor outputs

(default setting)

Analog output

0 to +10 Vdc (2mA)

(Output frequency)

Pulse train output

(max. 32 kHz)

(Output frequency)

Terminal resistance

(120

, 1/2 W)

Memobus comm.

RS-485/422

max. 115 kBps

Shielded

Cable

Symbols:

Use twisted pair cables

Use shielded twisted pair cables

Indicates a main circuit terminal

Indicates a control circuit terminal.

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