Munters WF54 T CP Series Manual de usuario

1© Munters Corporation, August 2019 QM1073r8

WF54

Galvanized

54” Tilt Fan

with Cone

Instruction Manual

WF54 Galvanized Tilt Fan with Cone

Models: WF54xxTxCP •WF54xxTxCJ •

WF54xxTxCXP • WF54xxTxCXJ

WF54GCX

WF54GC

2QM1073r8

WF54 Tilt Wall Series

Instructions for use and maintenance

Thank You:

Thank you for purchasing a Munters WF54 Tilt Wall Series fan. Munters equipment is designed to be the

highest performing, highest quality equipment you can buy. With the proper installation and maintenance it will

provide many years of service.

Please Note:

To achieve maximum performance and insure long life from your Munters product it is essential that it be

installed and maintained properly. Please read all instructions carefully before beginning installation.

Warranty:

For Warranty claims information see the “Warranty Claims and Return Policy” form QM1021 available from the

Munters Corporation office at 1-800-227-2376 or by e-mail at [email protected].

Conditions and Limitations:

• Products and Systems involved in a warranty claim under the “Warranty Claims and Return Policy” shall have

been properly installed, maintained and operated under competent supervision, according to the instructions

provided by Munters Corporation.

• Malfunction or failure resulting from misuse, abuse, negligence, alteration, accident or lack of proper

installation or maintenance shall not be considered a defect under the Warranty.

3© Munters Corporation, August 2019 QM1073r8

Index

Chapters Page

1. Unpacking the Equipment 4

1.1 Parts List 4

1.2 Fan Dimensions 5

2. Installation Instructions 6

3. Electrical Wiring 8

3.1 Wiring 8

3.2 Recommended Wire Routing 9

4. Operation 10

5. Maintenance 11

6. Winterizing 13

6.1 Winterizing 13

6.2 Winter Weather Protection 13

7. Troubleshooting 14

8. Exploded View and Parts List 16-17

4QM1073r8

1.1 Parts List

Unpacking the Equipment 1.

Each Fan includes:

1 – 54” Belt Drive Fan

4 – Cone Sections ( 2 side, 2 top/bottom)

4 – Support Brackets, galvanized

1 – Cone Guard

1 – Shutter

1 – Hardware Package as follows:

[A]

[B]

[C]

[D]

[E]

[F]

[G]

Discharge cone is designed to mount on fan

outlet for increased airﬂow and to support

the exhaust guard. A shutter or guard must

be mounted on the fan inlet.

NOTE:

HP1113– for 54GC

ID Qty. Cat. No. Description

[A] 16 KS2463 ¹⁄₄” x 1.5” Hex Lag Screw, ZP

[B] 22 KS1153 1⁄4”-20 x ¹⁄₂” SRTD Flange Head Bolt, ZP

[C] 14 KS1151 1⁄4”-20 x ³⁄₄” SRTD Flange Head Bolt, ZP

[E] 36 KN0730 1⁄4”-20 SRTD Flange Nut, ZP

[F] 8 KS2260 1⁄4”-20 x ³⁄₄” SRTDHXWSHR TEK Screw, ZP

Before beginning installation, check the overall condition of the equipment. Remove packing materials,

and examine all components for signs of shipping damage. Any shipping damage is the customer’s

responsibility and should be reported immediately to your freight carrier.

HP1116– for 54GCX

ID Qty. Cat. No. Description

[A] 16 KS2463 ¹⁄₄” x 1.5” Hex Lag Screw, ZP

[B] 26 KS1153 1⁄4”-20 x ¹⁄₂” SRTD Flange Head Bolt, ZP

[C] 4 KS1151 1⁄4”-20 x ³⁄₄” SRTD Flange Head Bolt, ZP

[D] 10 KS1152 1⁄4”-20 x 1.75” SRTD Flange Head Bolt, ZP

[E] 40 KN0730 1⁄4”-20 SRTD Flange Nut, ZP

[F] 8 KS2260 1⁄4”-20 x ³⁄₄” SRTDHXWSHR TEK Screw, ZP

[G] 10 KX1256 .32”IDx.75”ODx1”L. Spacer, Black, NY

5© Munters Corporation, August 2019 QM1073r8

1.2 Fan Dimensions

Cat No. Cone Type A B C D E F G H Wall Opening

(I.D., framed)

WF54 54GC 651⁄4” 535⁄8"1013⁄16” 56” 58” 225⁄8” 661⁄2” 591⁄16” 561⁄2”W. x 621⁄2”H.

WF54 54GCX 651⁄4” 631⁄4” 125⁄8” 56” 58” 225⁄8” 66” 59” 561⁄2”W. x 621⁄2”H.

Wall Opening

Shutter

G - Cone Height

H - Cone Width

Wall Opening

Side View Front View

WF54GCX

Side View Front View

Wall Opening

Shutter

Wall Opening

WF54GC

Unpacking the EquipmentChapter 1

Guard

G - Cone Height

H - Cone Width

6QM1073r8

Step 1

Construct the framed opening to correct size according to the Chart A (below).

See Figure 1A and Chart A. If fan and housing is to be framed into a 2 x 4 wall

or concrete wall, See Figure 1A, 1B, 1C and Chart A for details. For greater than

4" wall thicknesses, See Figure 1D.

Figure 1A

Ceiling

Framing

Wall Opening

(See chart)

12"

Wall Opening

(See chart)

See Clearance

Notes, upper

right

B - Concrete Wall Opening

Concrete Framing

Figure 1C

2 x 4

Figure 1B

2 x 4 Framing

A - 2 x 4 Wall Opening

A - 2 x Wall Opening

Framing cut at

12° to match

fan housing

3½"

Figure 1D

Greater than 4" Wall Thicknesses

Installation Instructions 2.

Clearance Notes:

Fan with Discharge Cone:

a minimum clearance

of 12” on all sides is

recommended, but fans

may be installed with less

clearance if required. The

minimum center-to-center

distance is 60”.

Chart A

Catalog

No.

2 x 4 Framing

Concrete Framing

WF54 561⁄2”W. x 621⁄2”H. 561⁄2”W. x 64”H.

7© Munters Corporation, August 2019 QM1073r8

Installation InstructionsChapter 2

Step 2

Slide fan assembly into framed wall opening from outside

of the building. Insert top of fan into opening and hold fan

against top frame. Midpoint of top panel must be aligned

with framing for bottom flange of fan to pass through

opening. See Figure 2. Secure top and bottom flanges to

wall using (6) Lag Screws [A] (provided). See Figure 3A.

Step 3

Left and right flanges must be bent outward over framing.

This can be done by hand or with a rubber mallet. Be

careful to bend along perforation and not to distort the

housing. See Figure 3B.

Step 4

Confirm that housing inside dimensions match those shown

in Figure 4A. Then secure left and right flanges to wall

using (10) Lag Screws [A] (provided).

See Figure 4B and 4C.

Step 5

Outlet of fan comes unguarded, install Discharge Cone with

guard on outlet of fan at this time. Refer to QM1049 for

flat sided cone installation instructions.

56"

60½"

¼" x 1½" Lag

Screws [A]

Figure 4C

¼" x 1½ "

Lag Screws [A}

Step 6

Make electrical connections to fan motor per instructions provided with fan or as shown on motor.

See Electrical Wiring Section on page 5.

Figure 3A

Figure 3B

Figure 2

56"

NOTE:

This is NOT the

Wall Opening Size

60½"

Figure 4B

Figure 4A

8QM1073r8

Electrical Wiring 3.

All wiring should be installed in accordance with National, State, and Local electrical codes. Fans used to ventilate

livestock buildings or other rooms where continuous air movement is essential should be connected to individual

electrical circuits, with a minimum of two circuits per room. For electrical connection requirements, refer to diagram

on motor nameplate and to information enclosed with the Munters environmental control to be used. After wiring

check for proper motor rotation.

Single Phase Fans: motor overload protection should be provided for each fan. A Circuit Breaker Switch or slow

blow motor type fuses must be used, See Figure 5A. See form QM1400 for proper size.

Three Phase Fans: motor overload protection should be provided for each fan. A three-pole motor starter or slow

blow motor fuses must be used. See Figure 5B.

If a frequency drive (inverter) is used, confirm that motors are rated for inverter duty at the voltage used. Shielded

power cable between frequency drive and each motor is highly recommended. Installation of line reactors is

recommended to reduce voltage spikes and harmonic distortion. Supplemental motor overload protection is also

recommended.

NOTE: A safety cut-off switch should be located adjacent to each fan.

Figure 5A

Single Phase - Motor Overload Protection with Disconnect

(SY2000 or Equivalent)

120 or 240 VAC

Power Supply for

Fan

L1 (H)

L2 (N)

T1 (H)

T2 (N)

120 or 240 VAC

Power Out

to Fan

L1 (H)

L2 (N)

T1 (H)

T2 (N)

NOTE: Information in parenthesis refers to 120 VAC control.

Three Phase

Power Supply for

Fan

Three Phase

Power Out

to Fan Motor

L3 T3

Figure 5B

Three Phase - Motor Overload Protection with Disconnect

Safety cut-off

switch

Motor Starter

KEY:

L1=Line 1

L2=Line 2

L3=Line 3

H=Hot

N=Neutral

G=Ground

Circuit Breaker Switch

3.1 Wiring

9© Munters Corporation, August 2019 QM1073r8

Step 9

Add flashing and/or caulk around completed housing on exterior side of building wall.

Electrical WiringChapter 3

Figure 8A Figure 8B

Bottom

Shutter Clip

Figure 6A Figure 6B

Step 10

Insert shutter into fan by sliding the bottom flange of shutter into bottom shutter clips and pressing shutter

inward. See Figure 8A. Fasten shutter in place by rotating the side and top shutter clips over the shutter

flanges. See Figure 8B.

Top

Shutter

Clip

Side Shutter Clip

Figure 7A Figure 7B

Drip

Loop

Drip

Loop

Shutter Installation

3.2 Recommended Wire Routing (two options):

Step 7

As the power cable exits the back of motor, form a drip loop and then run cable through side of fan

housing, through flexible conduit and into building.

See Figure 6A and 6B.

Step 8

As the power cable exits the back of motor, form a drip loop and then run cable up through fan

housing and frame into wall cavity and into building.

See Figure 7A and 7B.

10 QM1073r8

Operation 4.

INITIAL START-UP: With electrical power off, verify that the fan propeller turns freely

and that all fasteners are secure. Turn on electrical power and confirm that the fan

operates smoothly.

ADJUSTMENTS: Set the fan control to the temperature shown on your ventilations system

drawing, or to a value which will provide the desired environmental conditions.

Single Phase Fans: When variable speed controls are used, the fan's idle speed will need

to be set to the recommended minimum airflow rate. Refer to the procedures included with

each control. The table below provides airflow rates at various propeller speeds for fans

wired for 240 VAC.

Three Phase Fans:

1) The use of a quality frequency drive and the installation of line reactors is

recommended to reduce voltage spikes and harmonic distortion.

2) Minimum operating frequency of 30 Hz.

3) Will require three pole contractors with overload protection (by others).

4.1 Operation

WARNING

Disconnect Power

Before Servicing

WARNING

Moving Parts, Disconnect

Power Before Servicing.

WARNING

Moving Parts: Disconnect

Power Before Servicing.

WARNING

Do Not Power Wash

Electrical Devices.

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