MRC STE-V60 Manual de usuario

Hand Wheel Vertical Autoclave

User’s Manual

STE-V60/80/100

PLEASE READ THIS MANUAL CAREFULLY BEFORE OPERATION

3, Hagavish st. Israel 58817 Tel: 972 3 5595252, Fax: 972 3 5594529 [email protected]

MRC.4.17

Content

Production enterprise information

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⑤ Gap should be left between the sterile package, which will help the penetration

factor sterilization...........................................................................................................15

⑥ large package of difficult sterilization should be placed in the upper , the smaller

packet should be placed on the lower deck....................................................................15

⑦ sterilizer loading volume shall not exceed 80%........................................................15

⑧ only liquid bottles and tubes with the heat load, the load should not exceed the

amount of container volume..........................................................................................15

IV. Warranty ............................................................................................................................20

Figure 1：Electrical Schematic Diagram ............................................................................21

Figure 2：PID Pipeline Schematic...................................................................................21

Figure 3：Vertical sterilizer packing list..........................................................................22

I. Installation and Adjustment

1.Check whether the parts is complete

When the arrival of the autoclave, please pay special attention

to the packing, carefully check whether the model, product name etc in product

packaging box is consistent, and keep the packaging materials. Vertical autoclave

packing list (see Appendix three).

2.Equipment unpacking Installation Preparation

2.1 Equipment unloading

Before unloading, please note:

Don't stand at the bottom of the hoisting equipment.

Please use the qualified hoisting equipment.

Adjust the hoisting equipment, find the center of gravity, so that making the

equipment hoisting horizontally.

Pay attention to personnel safety.

2.2 Equipment inspection

After opening the packing box, please carefully check whether the equipment and

parts are in good condition, if there are any damage or loss, please kindly make

record and contact our company.

After unpacking the equipment, firstly check the model and product name on the

product nameplate whether compliance with the order. (Product nameplate is at

the rear cover of the equipment)

Whether the equipment has apparently collision trace, whether it is intact, if you

have questions, please make record and contact the shipping company or our

company.

2.3 Handling and moving

The process of installation should

be under the guidance of professionals,

responsible by professional construction personnel. Please do not hand wheel

carrying mobile autoclave.

When mobile the autoclave, please put the autoclave and

control the power disconnect, loosen the castor and carefully moving. Due to

the drainage device at the back of equipment , so please avoid the wall sockets

and appliances.

When carrying this equipment, avoid put the autoclave sidelong and backward.

When Install and carry equipment, it should be conducted by professional

personnel, handle and put down gently. It is strictly prohibited to severe fall and

collide.

In the process of moving, be careful not to damage or scratch outer cover.

3.Installation and Debug

Installation steps:

1.place of autoclave：

Put the vertical autoclave on the ground of the smooth, clean and spacious, adjust

the machine feet, make them parallel to the ground, to ensure stable reliable.The

distance between back and sides of the sterilizer and other objects at least 250

mm.

To ensure the ventilation is well.

In addition to keep a safe distance from other objects, the existence of other

objects should not affect the equipment operation.When there is a failure in the

equipment operation, you should be able to cut off the power quickly !

2. Power installation

Please install a dedicated connection for wiring devices at the equipment nearby

buildings. The height is about 1 meter. (such as circuit power supply and load

capacity of the power line should be greater than the rated load of the equipment.

Advice:

Single-phase AC 220 v ± 10% (50 HZ), more than 25 A.

Please don't put equipment in a place which hard to disconnect the power supply,

make sure that you can disconnect the power supply in case of an emergency.

Please make sure that the fixed socket and power plug of power line with same

specification.

Equipment use two phase three wire connection mode, please connect line

according to equipment configuration connection way.

Please do not arbitrarily change the connection mode. If you need, please

Fire wire (L), brown or black, zero line (N) - blue, ground wire (PE) - green and

yellow.

Please entrust a specialized electrical construction personnel to do construction

work.

To ensure your personal safety, please be sure to lay a ground wire.

3. Water source required

Devices do not need to connect the water, you need to add water to sterilizer

water tank or sterilization chamber manually. You are advised to use soft

water or pure water,

Because if use water which is not suitable may shorten the service life of

equipment, cause unnecessary trouble.Water quality must meet the following

requirements:

Electrical conductivity is less than 15μS/cm

The content of bleach is less than 2mg/L.

PH value is 5~7.

Hardness is less than 0.02mmol/L.

4. Storage Environment

Sterilizer should be stored in a temperature of - 20 ℃ ~ 55 ℃, relative humidity is

not more than 80%, indoor or sheltered places which is no corrosive gas and

good ventilation.

5. Working conditions

Sterilizer is required to place in a indoor environment which is clean, dry, avoid

light, ventilation, small temperature difference.

The environment temperature 5 ℃ to 40 ℃.

The relative humidity is not more than 85%.

Avoid heavy dust, oil mist, containing conductive particles, corrosive

gas,combustible gas environment.

Avoid easily shock or vibration of the occasion.

Avoid high temperature and high humidity or easy to be wet places.

Avoid strong magnetic field environment.

II. Equipment use instructions

1. Use instructions

In strict accordance with the instructions of equipment, installation

andoperation error would endanger the life and property safety of people,and

make the generation of manufacturers of equipment performance guarantee is

invalid;

In the equipment usage period kept complete instructions for use;

Ensure that all updates received can be preserved in the specification;

In the device using the site or the use of units of change, we must ensure that the

instruction for use as part of the overall transfer or transfer equipment.

2 . Equipment marking instructions

To show should pay great attention The sign of opening the door

The sign of high water level The sign of low water level

The sign of power The sign of ground connection

The sign of the power input The sign of air circuit breaker

The sign of draining off water The sign of high temperature

Instructions must be carefully preserved, in case of loss or damage, even a

slight damage should be avoided.

The operating personnel have the obligation to repair technology,

complete specification, damaged or lost is not suitable, the part of the contents

of directories and relevant section.

Any person, not under any circumstances will use any content of the

specification are torn or out.

If the experience and instruction for use the instructions in the manual does not

match or not relates to the situation, please timely contact with

the manufacturers, to upgrade or update.

Manual save to keep ventilation drying, avoid high humidity and temperature.

3.Summarize

The product use scope

Applicable to medical and health services, scientific research, agricultural and

other units, to the medical equipment, dressings, glassware, solution culture

medium to carry out sterilization, also is a necessary test equipment food

factory, drinking water plant to do QS, HACCP certification.

Technical parameters

Design pressure: 0.28MPa

Rated working pressure: 0.22MPa

Working temperature: 134 degrees

Source: Deionized water (pure water, distilled water)

Volume: 60/80/100L voltage: 220V

Hygiene license number: (Lu) Xiao Wei card characters (2014) 504th

Design service life: 5 years

Minimum equipment sales unit: 1

Attention

1. Please open the door after discharging all the steam. Do not close to the

sterilizer at the same time

2. The chamber is still keep at high temperature after the sterilizing, please pay

attention to insulate the chamber in case of scald.

3. Monitoring method

Methods to monitor sterilization effect including adopting

temperature-inspecting sterilization test paper, biological indicator

4. Please avoid the safety valve towards people or other equipment in case of

scalding by steam.

4.Equipment principle and range of application

STE-V series full-automatic vertical autoclave has a microprocessor control

system, it can sterilizing at constant temperature steadily. The equipment

use LED display, touch button and easy one button operation with a high

control accuracy in different ambient temperature, heating power and

voltage fluctuation

Model STE-L series autoclave use immersion heating with a high heating

efficiency；using saturated steam as working medium to make sure effective

sterilization in a short time. The autoclave is surrounded by dry plate so that it

can dry the sterilization products effectively.

The equipment is simple and easy to use, it can sterilizer completely, also has a

built-in water tank and water and steam circulate inside, also save energy.

It can be used sterilization of medical apparatus, surgical dressing, glassware,

rubber products, liquid, ect.

It is widely used in hospitals, testing laboratory, animal husbandry, biomedical

research.

The autoclave is Unsuitable for heat and humidity sensitive medical apparatus.

Do not use this equipment for sterilizing oils, power and paraffin.

Major function of each device：

NO. components Functions

1 The hand wheel Open or close the door of autoclave

2 Door cover Heat insulation and protect the operator

3 Water mouth deionized water is injected from water month to the

water tank

4Water level indicator

tube

Indicates water level in the water tank

5 Drainage mouth Drain the dirty water after cleaning the sterilization

6 Universal wheel Make the sterilization move smoothly

7 The relief valve Relief the pressure to make sure the safety

8Disinfect basket Load the sterilization articles

9 The control panel Monitoring the whole sterilization process in real

time

10 Pressure gauge Display pressure in main body when the

sterilization is working

Major functions of each device inside sterilization

NO. Components Functions

1 water injection solenoid

valve

inject water into the sterilization

2steam exhaust solenoid

valve

Exhaust the cold air when warming, exhaust steam

and pressure quickly when cooling

3 Safety valve The safety valve will be open when the pressure

reach to 0.26MPa.

4 Air valve Exhaust cold air, increase degree of saturation,

exhaust steam slowly for liquid sterilization

5 water draining solenoid

valve

Drain and exhaust to the built-in circulation tank

after sterilization

6 sterilizing temperature

controller Drying burning prevention function≤145±5℃x

7 dry temperature

controller

Control the temperature of dry heating plate

8 Buzzer Send the alerting and work end signal

9 Filter Filter impurities to make the solenoid valve

efficiently

5. Control Panel

There are 9 sterilization programs:

Sterilization

mode/ Program

Times of

pulse

exhaust

The temp.at which

pulse exhaust starts℃

The temp.at which

pulse exhaust

finishes℃

Steril

izing

temp

. ℃

Sterilizing time(min) Drying

time

(min)

Heat

retaining

time(min)

1#Apparatus 1 Sterilizing temp. -2.5 The temp.at which

pulse exhaust starts-

450

2#Apparatus

bag

2 Sterilizing temp. -2.5 The temp.at which

pulse exhaust starts-

8100

3#Cloth 3 Sterilizing temp. -2.5 The temp.at which

pulse exhaust starts-

12 18 0

4#Rubber 2 Sterilizing temp. -2.5 The temp.at which

pulse exhaust starts-

25 10 0

5#Liquid 0——

21 20 0

6#Solid

(Customize)

0-9 Sterilizing temp. -2.5 The temp.at which

pulse exhaust starts-

105

～

136

（ 1

34 ）

（0-999）0～99.0

7#Liquid

(Customize)

0—105

～

136

（ 1

34 ）

（0-999）0

8#Culture

medium

sterilization

0 - 115

~13

0~200 45~60 0~999 min

9#Culture

medium

0-- 0

~80

0~200 45~60 0~999 min

dissolution

Close the air

discharge valve

Local pressure-2℃（ Default 98℃）；Setting from（80-

110℃）

Note：

a. Parameters can be set except for the

fixed ones. Drying phase starts when

the time limit of 4 min for water

discharge exhausts or the temp. drops

to 100℃.

b. Water is discharged when the temp.

drops to 105~110℃. When the temp.

dropping to 80℃, alarm rings notifying

: “sterilization completed, please open

the door”

Water discharge

setting

Water discharge (open/close) after the sterilization can be set

freely；Temp. of water discharged (Default: discharging when the

temp. of water drops to 105℃)

Range: 6#Solid (Customize) 105~134℃; 7#Liquid (Customize):105-

110°C

Attention：The maximum temp. of air and water discharge can not exceed the sterilizing temp.

Introduction to the control panel：

There are five buttons: “Temp.”, “Time”, “▲”, ” ▼” and “Start/Stop”; 9 indicator

lights: “Add water”, “Temp. rising”, “Sterilizing”, “Air discharge”, “Drying”, “Finish”,

“Alarm”, “Liquid” and “Door”; and “Temp. display” and “Time display”.

Operating procedure:

Plug in, switch on the air switch on the left, and then turn on the rocker switch on

the panel. The panel lights on, the autoclave stands by. “Temp. diaplay” shows the

word, “Prog”. “Time display” shows number X (X is the number from 1 to 7)

which refers to the chosen program. Then “Time display” alternately shows the

current temp. and the set sterilizing time.

Choose different programs by pressing “▲”and“▼”. W h e n t h e f i f t h p ro g ra m ,

5#Liquid, is chosen, the light “Liquid” is on. When the seventh program, 7#Liquid

(Customize) is chosen, the light, “Liquid”, flashes, indicating users that the

current phase is “Liquid”-related. Then press “Start/Stop” to start the

sterilization.

After sterilization is complete, the "Finish" light, buzzer beep every 10

seconds."Finish" lights, the end of this sterilization, then confirm the gauge

pointer back to zero, counter-clockwise on the lid hand-wheel, open the lid, and

remove the items.

Note:

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