Molex HCS-125 Series Manual de usuario

Modular Crimp Head for HCS-125 Pin and Socket Crimp Terminal

Doc No: ATS-6 8111170 Release Date: 0 -25-10 UNCONTROLLED COPY Page 1 of 5

Revision: A Revision Date: 0 -25-10







TERMINAL

LOCATION

INSULATION

CRIMP

BRUSH

STRIP

LENGTH

BELL MOUTH

CRI

CRIMP

BEND

DOWN

BEND UP

ROLLING

CONDUCTOR

CRIMP

TWISTING

CUT-OFF

TAB

SEAM

C/L

Modular Crim Head

S ecification Sheet

Order No. 63811-1170

FEATURES

 Quick change Modular Crimp Head is easily installed into Power Crimp Adapter

 Crimp head is interchangeable with the Air or Battery Power Actuators

 Also installed into Hand Crimp Frames without the adapters

 A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position

 Air or battery powered crimp tools help reduce fatigue and discomfort from repetitive manual crimping

SCOPE

Products: .18mm (.125") Diameter HCS-125 Pin and Socket Crimp Terminals, 10-14 AWG.

Terminal Order No. Wire Size Insulation Diameter Stri Length Terminal

Series No. Loose Piece ●Reel AWG mm² mm In. mm In.

1900 18-12-2602 18-12-2601 10-14 5.25-2.00 .56-4.57 .140-.180 4.06-5.59 .160-.220

1901 18-12-1602 18-12-1601 10-14 5.25-2.00 .56-4.57 .140-.180 4.06-5.59 .160-.220

42546 18-12-1607 10-14 5.25-2.00 .56-4.57 .140-.180 4.06-5.59 .160-.220

42547 18-12-1604 18-12-160 10-14 5.25-2.00 .56-4.57 .140-.180 4.06-5.59 .160-.220

● Follow the Cut-Off Tab specifications on Applicator specification sheets.

These Terminals cannot be removed from the reel by manual cutting.

An applicator must be used or the terminals will not function properly.

DEFINITION OF TERMS





 Terminal is to be centrally located between the two (2) cut-off tab edges by one half of the total cut-off tab

tolerance.







This illustration is a generic terminal representation and not an exact image of any terminal listed in the scope.

Modular Crimp Head for HCS-125 Pin and Socket Crimp Terminal

Doc No: ATS-6 8111170 Release Date: 0 -25-10 UNCONTROLLED COPY Page 2 of 5

Revision: A Revision Date: 0 -25-10

MODULAR

CRIMP

HEAD

BATTERY

POWER

CRIMP

ADAPTER

LOCKING

PINS

LOCKING PINS

BATTERY

POWERED

TOOL

AIR

POWER

TOOL

MODULAR

CRIMP HEAD

LOCKING

PINS

LOCKING

PINS

AIR

POWER

CRIMP

ADAPTER

The chart below shows all applications for this Modular Crimp Head.

Modular Crim Head

Order No.

Tool

Order no.

Tool

Descri tion

Ada ter

Order No.

Ada ter

Descri tion

Figure

No.

6 816-0000

Hand Crimp Frame (Short)

N/A N/A 1

6 816-0050

Hand Crimp Frame (Long) N/A N/A 1

6 816-0200

Battery Power Tool 6 816-0600

Battery Power Crimp Adapter

6 811-1170

6 816-0100

Air Power Tool 6 816-0700

Air Power Crimp Adapter

A lications for the Modular Crim Head

Hand Crim Tool Battery Powered Tool Air Powered Tool

Figure 1 Figure 2 Figure 3

CONDITIONS:

After crimping, the crimp profiles should measure the following (See Notes).

Conductor Crim

Wire Size Height (Ref) Width (Ref) Pull Force Minimum Profile

Terminal Series No.

AWG

mm2 mm In. mm In. N Lb. A

14 2.00 1.90-2.00 .075-.079 .91 .154 222.4 50.00 X

12 . 0 2.08-2.18 .082-.086 .91 .154 11.4 70.00 X

1900

10 5.25 2.24-2. 4 .088-.092 4.01 .158 55.9 80.00 X

14 2.00 1.90-2.00 .075-.079 .91 .154 222.4 50.00 X

12 . 0 2.08-2.18 .082-.086 .91 .154 11.4 70.00 X

1901

10 5.25 2.24-2. 4 .088-.092 4.01 .158 55.9 80.00 X

14 2.00 1.90-2.00 .075-.079 .91 .154 222.4 50.00 X

12 . 0 2.08-2.18 .082-.086 .91 .154 11.4 70.00 X

42546

10 5.25 2.24-2. 4 .088-.092 4.01 .158 55.9 80.00 X

14 2.00 1.90-2.00 .075-.079 .91 .154 222.4 50.00 X

12 . 0 2.08-2.18 .082-.086 .91 .154 11.4 70.00 X

42547

10 5.25 2.24-2. 4 .088-.092 4.01 .158 55.9 80.00 X

MODULAR

CRIMP

HEAD

LOCKING

PINS

HAND CRIMP

FRAME LONG

OR SHORT

Modular Crimp Head for HCS-125 Pin and Socket Crimp Terminal

Doc No: ATS-6 8111170 Release Date: 0 -25-10 UNCONTROLLED COPY Page of 5

Revision: A Revision Date: 0 -25-10

Figure 3

WARNING: NEVER operate, service, install, or adjust this Modular Crimp Head without proper instruction

and without first reading and understanding the instructions in the proper Manual or Specification Sheet.

See Chart above for the correct Manual or Specification Sheet.

WARNING: NEVER install tooling or service this tool while it is into any power source. Disconnect the

power by unplugging or turn off the Actuator from its power source.

CAUTION: Keep fingers away from the crimping area when operating this tool. It may cause severe injury.

CAUTION: Wear safety glasses when operating or serving this tool.

OPERATION

The Modular Crimp Head can be installed into various applications. Refer to the chart on the previous page

and see Figures 1 through .

Crim ing Terminals

1. Place the terminal into the correct die profile (A or B) until the terminal stopped by the locator.

2. Place a pre-striped wire into the terminal and align the wire with the conductor and insulation grips

visually. See Figure 4 and 5.

. Cycle the tool.

4. Carefully remove the crimped terminal.

Figure 5

CONDUCTOR

GRIPS

WIRE

LOCATOR

TERMINAL

INSULATION

GRIPS

TERMINAL

PRE-STRIPPED WIRE

Figure 4

Modular Crimp Head for HCS-125 Pin and Socket Crimp Terminal

Doc No: ATS-6 8111170 Release Date: 0 -25-10 UNCONTROLLED COPY Page 4 of 5

Revision: A Revision Date: 0 -25-10

Maintenance

It is recommended that each operator of the tool be made aware of, and responsible for, the following

maintenance steps:

1. Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth.

2. Do not use any abrasive materials that could damage the tool.

. Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality machine

oil. Do not oil excessively. The tool was engineered for durability but like any other equipment it needs

cleaning and lubrication for a maximum service life of trouble free crimping. Light oil (such as 0 weight

automotive oil) used at the oil points, every 5,000 crimps or months, will significantly enhance the tool life.

4. Wipe excess oil from the tool, particularly from crimping area. Oil transferred from the crimping area onto

certain terminations may affect the electrical characteristics of an application.

5. Store the tool in a clean and dry location when not in use.

Warranty

This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital

components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 0

days. Should such a defect occur, we will repair or exchange the tool free of charge. This repair or exchange will

not be applicable to altered, misused, or damaged tools.

Notes:

1. This tool should only be used for the terminals and wire gauges specified on this sheet.

2. This tool is not adjustable for crimp height; however crimp force is adjustable (See instructions above).

Variations in tools, terminals, wire stranding and insulation types may affect crimp height.

. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all

insulation sizes.

4. Molex does not repair hand tools. (see warranty above) The replacement parts listed are the only parts

available for repair. If the crimp tooling is damaged or worn, a new tool must be purchased.

5. Pull force should be used as the final criteria for an acceptable crimp. Pull force is measured with no

influence from the insulation crimp. The insulation should be stripped long (1/2 in.) so the insulation grips

on the terminal do not grip the wire insulation or the conductor. Refer to Molex Quality Crimping

Handbook 6 800-0029 for additional information on crimping and crimp testing.

6. Molex does not certify crimp tools.

CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling.

Modular Crimp Head for HCS-125 Pin and Socket Crimp Terminal

Doc No: ATS-6 8111170 Release Date: 0 -25-10 UNCONTROLLED COPY Page 5 of 5

Revision: A Revision Date: 0 -25-10

PARTS LIST

Item

Order Number

Descri tion Quantity

1 6 600-0520 Crimping Spring

2 6 811-1175 Locator 1

Americas Headquarters

Lisle, Illinois 605 2 U.S.A.

1-800-78MOLEX

[email protected]

Far East North Headquarters

Yamato, Kanagawa, Japan

81-462-65-2 24

[email protected]

Far East South Headquarters

Jurong, Singapore

65-6-268-6868

[email protected]

Euro ean Headquarters

Munich, Germany

49-89-41 092-0

[email protected]

Cor orate Headquarters

2222 Wellington Ct.

Lisle, IL 605 2 U.S.A.

6 0-969-4550

Fax: 6 0-969-1 52

Visit our Web site at htt ://www.molex.com

Figure 6

M4 X 12mm

LONG BHCS

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