Molex 207129 Series Manual de usuario

Tool Kit for “Sabre™ Crimp Terminals

Doc No: ATS-6381121 0 Release Date: 04-05-10 UNCONTROLLED COPY Page 1 of 6

Revision: A Revision Date: 04-05-10

INSULATION CRIMP

BRUSH

STRIP LENGTH

BELL MOUTH

CONDUCTOR

CRIMP HEIGHT

BEND

DOWN

BEND UP

ROLLING

CONDUCTOR CRIMP

TWISTING

CUT-OFF TAB

SEAM

Tool Kit

For Battery Po ered Crimp Tools

SPECIFICATION SHEET

Order No. 63811-2170

FEATURES

 Tool kits are easily installed into the 63816-0300 Power Crimp Head which is installed into the 63816-0200

(Order No. Battery Powered Tool).

 Many different Tool kits can be used with a single Battery Powered Tool.

 This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant.

SCOPE

Products: Sabre™ Male Crimp Terminal 14-18 or Double 18 AWG wires placed vertically.

Terminal Order No. Wire Size Insulation Diameter Strip Length Terminal

Series No. Available in Reel form only AWG mm² mm in mm in

14-18 2.00-0.80 3.03-4.5 .119-.180 3.96-5.54 .156-.218

431 8 431 8-2001

431 8-6001

431 8-2002

431 8-6002 (2) 18 (2) 0.80 (2) 2. 9 Max. (2).110 Max. 3.96-5.54 .156-.218

Follow the Cut-Off Tab specifications on Applicator specification sheets.

DEFINITION OF TERMS

CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage

can occur to the tool or dies.

Tool Kit for “Sabre™ Crimp Terminals

Doc No: ATS-6381121 0 Release Date: 04-05-10 UNCONTROLLED COPY Page 2 of 6

Revision: A Revision Date: 04-05-10

The chart below shows all applications for this Tool Kit.

Tool Kit Order No.

Tool Order no.

Tool Description Figure No.

63816-1050 Hand Crimp Frame (Short)

63816-1000 Hand Crimp Frame (Long) 1

63811-21 0

63816-0200 Battery Power Tool 2

Applications for the Tool Kit

Hand Crimp Tool Battery Po ered Tool

Figure 1 Figure 2

WARNING: NEVER operate, service, install tool kits, or adjust the Power Crimp Head without proper

instruction and without first reading and understanding the instructions in the proper Manual or

Specification Sheet. See Chart above for the correct Manual or Specification Sheet.

WARNING: NEVER install tooling or service this tool while it is into any power source. Make sure the

power is turned off.

CAUTION: Keep fingers away from the crimping area when operating this tool. It may cause severe injury.

CAUTION: Wear safety glasses when operating or serving this tool.

CONDITIONS:

After crimping, the crimp profiles should measure the following (see Notes).

Punch Width (Ref)

Wire Size Conductor Crimp

Height (Ref) Conductor Insulation Pull Force Min. Profile

Terminal Series No.

AWG mm2 mm In. mm In. mm In. N Lb. A B C

14 2.00 1. 6-1.86 .069-.0 3 3.40 .134 4.80 .189 222.4 50.00 X

16 1.35 1.66-1. 6 .065-.069 3.40 .134 4.80 .189 133.5 30.00 X

18 0.80 1.66-1. 6 .065-.069 3.40 .134 4.80 .189 89.0 20.00 X

431 8

(2) 18 (2) 0.80 1. 6-1.86 .069-.0 3 3.40 .134 4.80 .189 89.0 20.00 X

 Wires should be placed vertically for double crimp.

POWER

CRIMP

HEAD

LOCKING PINS

BATTERY

POWERED

TOOL

TOOLING KIT

HAND CRIMP

FRAME LONG

AND SHORT

TOOLING KIT

Tool Kit for “Sabre™ Crimp Terminals

Doc No: ATS-6381121 0 Release Date: 04-05-10 UNCONTROLLED COPY Page 3 of 6

Revision: A Revision Date: 04-05-10

ANVILS

POWER

CRIMP

HEAD

Figure 3

PUNCHES

M4 X 10 LONG

BHCS

M4 X 18 LONG

BHCS

SWING

LOCATOR

OPEN

PRESS DOWN

ON THE BRASS

PIVOT SHAFT

LIFT UP ON

THE LOCATOR

Figure 4

INSTALLATION

To install the Tool Kit into the Power Crimp Head follow the steps below:

Anvils and Punches Installation

1. Insert the Anvils into the bottom slots of the nest. Install the M4 x 10 long BHCS and tighten in place.

2. Insert the Punches into the top slots of the nest. Install the M4 x 18 long BHCS and tighten in place. See

Figure 3.

Locator installation and removal

Follow the steps below to install or replace the locator. See Figure 4.

1. To install the locator, position it with the hole over the brass pivot shaft and snap it into place.

1 To remove the locator, open the crimp hand tool.

2. Swing the existing locator open and away from the hand tool.

3. Firmly press down on the brass pivot shaft with your thumb, while pulling the locator up. Slip the locator off the

top of the brass pivot shaft.

OPERATION

Crimping Terminals

1. Select the desired terminal listed in the preceding charts.

2. Swing the terminal locator away from the crimp tool shown in Figure 5.

Tool Kit for “Sabre™ Crimp Terminals

Doc No: ATS-6381121 0 Release Date: 04-05-10 UNCONTROLLED COPY Page 4 of 6

Revision: A Revision Date: 04-05-10

SWING OPEN

TERMINAL

PUSH HERE TO

OPEN WIRE STOP

LOCATOR

LOCATOR TERMINAL IN PLACE

Figure 5

TERMINAL

LOCATOR

CLOSED Figure 6

PUSH HERE TO

OPEN WIRE STOP

Figure 7

WIRE IN

TERMINAL

WIRE AGAINST

WIRE STOP

JAWS

PARTIALLY

CLOSED

3. Some terminals with large insulation grips may interfere with the crimp tooling when swinging the locator into

position. The terminal must then be loaded into the locator in the closed/crimp position. See Figure 6.

4. Press down on the wire stop on the locator as shown in Figure 6. Insert the proper terminal into the proper

nest opening. Make sure when choosing the nest

opening, it will correspond with the A, B or C

profile on the hand tool.

5. Return the locator to its original position.

6. Insert the proper wire over the terminal. Gently

touch the wire stop with the end of the wire.

See Figure and 8.

. Cycle the Battery Power Tool to crimp the

terminal to the wire.

8. Remove the crimped terminal from the terminal

locator by pressing down on the wire stop and

gently pulling on the wire. The terminal locator

can be in either position.

9. Visually inspect the crimped terminal for proper

crimp location.

Figure 8

WIRE

INSULATION

PUNCH

CONDUCTOR ANVIL

LOCATOR

INSULATION

ANVIL

WIRES AGAINST

LOCATOR STOP

CONDUCTOR

PUNCH

TERMINAL

Tool Kit for “Sabre™ Crimp Terminals

Doc No: ATS-6381121 0 Release Date: 04-05-10 UNCONTROLLED COPY Page 5 of 6

Revision: A Revision Date: 04-05-10

Note:

A crimp height chart is provided with this manual as Reference Only. Due to the

wide range of wires, strands, insulation diameters, and durometers, actual crimp

height measurements may very slightly. An occasional, destructive, pull force

test should be preformed to check hand tool crimp. Pull Force value must

exceed the minimum pull force specifications listed.

Maintenance

It is recommended that each operator of the tool be made aware of, and

responsible for, the following maintenance steps:

1. Remove dust, moisture and other contaminants with a clean brush, or soft,

lint-free cloth.

2. Do not use any abrasive materials that could damage the tool.

3. Make certain all pins; pivot points and bearing surfaces in the tool head are protected with a thin coat of high

quality machine oil. Do not oil excessively. This tool was engineered for durability, but like any fine piece of

equipment, it needs cleaning and lubrication for a maximum service life of trouble-free crimping. The use of a

light oil, such as 30 weight automotive oil, every 5,000 crimps or monthly, will significantly enhance the tool life

and ensure a stable calibration. See Figure 9 for lubrication points.

4. Store the tool in a clean and dry area when not in use.

Warranty

This tool kit is for electrical terminal crimping purposes only. This tool kit is made of the best quality materials. All

vital components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30

days. Should such a defect occur, we will repair or exchange the tool kit free of charge. This repair or exchange

will not be applicable to altered, misused, or damaged tools.

CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling.

Certification

Molex does not certify or re-certify hand tools but rather supplies the following guidelines for customers to re-certify

hand tools.

% This tool is qualified to pull force only. To re-certify, crimp a terminal to a wire, which has been stripped

12. mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than

25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull

testing.

% When the tool kit is no longer capable of achieving minimum pull force, it should be taken out of service and

replaced.

LUBRICATION

POINTS

(BOTH SIDES)

LIGHT OIL

(EVERY MONTH

5,000 CRIMPS)

Figure 9

Tool Kit for “Sabre™ Crimp Terminals

Doc No: ATS-6381121 0 Release Date: 04-05-10 UNCONTROLLED COPY Page 6 of 6

Revision: A Revision Date: 04-05-10

PARTS LIST

63811-2170 Tooling Kit

Item Order No Engineering No. Description Quantity

Perishable Tooling

63811-21 0 63811-21 0 Tool Kit (All “Y” Items) REF

1 63811-2101 63811-2101 Conductor Punch (E2) 1 Y

2 63811-2102 63811-2102 Conductor Anvil (E1) 1 Y

3 63811-2103 63811-2103 Insulation Punch (I2) 1 Y

4 63811-2104 63811-2104 Insulation Anvil (I1) 1 Y

5 63811-21 5 63811-21 5 Locator Assembly 1 Y

Frame

6 63816-0300 63816-0300 Power Crimp Head REF

Hard are

N/A N/A M4 by 8 Long BHCS REF**

8 N/A N/A M4 by 10 Long BHCS REF**

9 N/A N/A M4 by 18Long BHCS REF**

** Available from an industrial supply company such as MSC (1-800-645- 2 0).

Americas Headquarters

Lisle, Illinois 60532 U.S.A.

1-800- 8MOLEX

[email protected]

Far East North Headquarters

Yamato, Kanagawa, Japan

81-462-65-2324

[email protected]

Far East South Headquarters

Jurong, Singapore

65-6-268-6868

[email protected]

European Headquarters

Munich, Germany

49-89-413092-0

[email protected]

Corporate Headquarters

2222 Wellington Ct.

Lisle, IL 60532 U.S.A.

630-969-4550

Fax: 630-969-1352

Visit our Web site at http:// .molex.com

Figure 10

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