Molex 207129 Series Manual de usuario

RHT 1200 Hand Crimp Tool

Doc No. 64003-3000 Release Date: 12-22-03UNCONTROLLED COPY Page 1 of 6

Revision: A Revision Date: 12-22-03

Hand Crimp Tool

Operating Instruction and Specifications Sheet

Part No. 64003-3000

Eng. No. RHT 1200

(Replaces 19284-0004)

FEATURES



A full cycle ratcheting hand tool ensures complete crimps



Long handles for comfortable crimping with reduced crimping force



A precision user-friendly terminal locator holds terminals in proper crimping position

SCOPE

Krimptite Flag Rings and Spades Terminals 18-22 AWG.

Testing

Mechanical

The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped

connections. The following charts show the specifications for various wire sizes. The tensile

strength is shown in pounds and indicates the minimum acceptable force to break or separate the

terminal from the conductor.

Wire Size (AWG) *UL 486A

22 8

20 13

18 20

*UL - 486 A - Terminals (Copper conductors only)

The following is a partial list of the product part numbers and their specifications that this tool is

designed to run. We will be adding to this list and an up to date copy is available on

www.molex.com.

Wire Size: 18 – 22 AWG 0.80 – 0.35 mm²

Wire Strip Length Insul. Dia. Max.

Terminal No. Terminal Eng No. (REF) In. mm In. mm

19041-0001 B-142-06 .281 7.14 N/A N/A

19041-0003 B-142-08 .281 7.14 N/A N/A

19041-0005 B-142-10 .281 7.14 N/A N/A

RHT 1200 Hand Crimp Tool

Doc No. 64003-3000 Release Date: 12-22-03UNCONTROLLED COPY Page 2 of 6

Revision: A Revision Date: 12-22-03

Figure 2

TERMINAL

WIRE

TERMINAL

WIRE

CONDUCTO

Figure 3

CONDUCTO

OPERATION

Open the tool by first closing the jaws sufficiently for the

ratchet mechanism to release.

Crimping Terminals

1. Slip the ring or spade of the flag terminal under the

locator tab and center the terminal barrel into the

conductor punch of the lower jaw. Make sure the open

side of the barrel is facing down, (See Figure 1).

2. Partially close the tool to hold the terminal in place

(See Figure 2).

Note: The tamper proof ratchet action will not release the tool until it has been fully closed.

3. Insert the properly stripped wire into the terminal barrel (See Figure 2 and 3).

4. Now close the handle completely and release. The jaws will open when the tool has fully closed.

5. Remove the crimped terminal. Inspect for proper crimp.

TERMINAL

JAWS

OPEN

Figure 1

LOCATO

RHT 1200 Hand Crimp Tool

Doc No. 64003-3000 Release Date: 12-22-03UNCONTROLLED COPY Page 3 of 6

Revision: A Revision Date: 12-22-03

Maintenance

It is recommended that each operator of the tool be made

aware of, and responsible for, the following maintenance

steps:

1. Remove dust, moisture and other contaminants with

a clean brush, or soft, lint-free cloth.

2. Do not use any abrasive materials that could damage

the tool.

3. Make certain all pins, pivot points and bearing

surfaces are protected with a thin coat of high

quality machine oil. Do not oil excessively. The

64003-3000 (RHT-1200) was engineered for

durability, but like any fine piece of equipment it needs cleaning and lubrication for a

maximum service life of trouble-free crimping. A light oil, such as 30 weight automotive oil

used at the oil points shown in Figure 4, every 5,000 crimps or 3 months will significantly

enhance the tool life and ensure a stable calibration.

4. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the

crimping dies, and store the tool in a clean, dry area.

Miscrimps or Jams

Should this tool ever become stuck or jammed in a partially closed position, Do Not force the

handles open or closed. The tool will open easily by lifting the ratchet release lever (See Fig.5).

How To Adjust Tool Preload (See Figure 5)

Over the life of the tool, it may be

necessary to adjust tool handle preload

force. Listed below are the steps required

to adjust the crimping force of the hand

tool to obtain proper crimp conditions:

1. Remove the screw and plastic cover

washer. Note the setting wheel

position.

2. Lift the setting wheel off the axle. Turn

the eccentric axle with a screwdriver.

3. Turning the eccentric axle counter-

clockwise (CCW) will increase handle

force.

4. Replace the setting wheel to the axle,

aligning the nearest notch in the setting wheel to the dowel pin.

5. Replace the plastic cover washer and screw.

6. Check the crimp specifications after tool handle preload force is adjusted.

PRELOAD

ADJUSTMENT

LOCKING

1.00

RATCHET

RELEASE

LEVER

PRELOAD

TEST

PRELOAD

TEST

Figure 5

Figure 4

LUBRICATION

POINTS

(BOTH SIDES)

LIGHT OIL

RHT 1200 Hand Crimp Tool

Doc No. 64003-3000 Release Date: 12-22-03UNCONTROLLED COPY Page 4 of 6

Revision: A Revision Date: 12-22-03

NOT POSSIBLE TO PIN GAUGE

MEASURE A

*SOLDER, LEAD OR

Similar SOFT X

Tool Calibration

A Certificate of Calibration (see last page) was supplied with the tool. To recalibrate this Tool, Pin

Gauge measurements should be taken in each conductor nest and compared to this chart. The tool

should be lubricated prior to recalibration to ensure consistent measurements. Handle preload is

factory set to 25-45 LBS. See How to Adjust Tool Preload (see Figure 5) to recalibrate.

Wire Range “X”Dimension Conductor Crimp

Nest Color Code AWG mm²Mean Go No Go Crimp Inspection Marking

Red 18 - 22 0.80 – 0.35 .082 .077 .088 ---

Caution: Repetitive use of this tool should be avoided.

Warranty

This tool is for electrical terminal crimping purposes only. This tool is made of the best quality

materials. All vital components are long life tested. All tools are warranted to be free of

manufacturing defects for a period of 30 days. Should such a defect occur, we will repair or

exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused

or damaged tools. This tool is designed for hand use only. Any clamping, fixturing, or use of

handle extensions voids this warranty.

Hand held crimping tools are intended for low volume, prototyping, or repair requirements only.

RHT 1200 Hand Crimp Tool

Doc No. 64003-3000 Release Date: 12-22-03UNCONTROLLED COPY Page 5 of 6

Revision: A Revision Date: 12-22-03

FOR SPRING

ACCESS

SWING

SCREW AND

PLASTIC

COVER FOR

RATCHET

RELEASE

M4 X 12LG

PAN

REPAIR KIT. ALL PARTS

REQUIRED FOR

Figure 6

#4-40 X 1/8 LONG

BHCS 2

PARTS LIST

Item Order No Description Quantity

64003-3000 Hand Crimp Tool (Fig. 6)

1 64000-0076 Repair Kit (Springs, Pins and E-Rings) 1

2 63810-0000 Handle 1

3 64003-3070 Tooling Kit 1

4 64003-0875 Locator Assembly 1

Tooling Kit Only

5 64003-3002 Conductor Anvil 1

6 64003-3001 Conductor Punch 1

RHT 1200 Hand Crimp Tool

Doc No. 64003-3000 Release Date: 12-22-03UNCONTROLLED COPY Page 6 of 6

Revision: A Revision Date: 12-22-03

Certificate of Calibration

Tool Order Number __________________

Tool Eng. Number ___________________

Tool Revision ___________________

Serial Number ___________________

Date of Manufacture__________________

Handle Load Range at 1 inch from the Tips =______________

Actual =_____________

Pin Gauge of Conductor Nest/Nests or Slug height if the nest is the “F”Crimp style.

Range Conductor Nest # 1 = ____________-- Actual = ______________

Range Conductor Nest # 2 = ___N/A______-- Actual = ______________

Range Conductor Nest # 3 = ___N/A______-- Actual = ______________

Technician ______________

Date of Calibration ______________

Calibration should be done every 5,000 cycles or 3 months.

Tools should be lubricated during this operation.

Molex Application Tooling Group

1150 E. Diehl Road

Naperville, IL 60563

Tel: (630) 969-4550;

Fax: (630) 505-0049

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