Molex 207129 Series Manual de usuario

Hand Crimp Tool For Milli-Grid™ Crimp Terminal

Doc No: ATS-638236700 elease Date: 07-19-11 UNCONTROLLED COPY Page 1 of 8

evision: B evision Date: 09-11-12

INSULATION CRIMP

BRUSH

STRIP LENGTH

BELL MOUTH

SEAM

BEND DOWN

BEND UP

ROLLING

CONDUCTOR

CRIMP HEIGHT

TWISTING

CUT-OFF TAB

HAND CRIMP

TOOL

Application Tooling

Sp cification Sh t Ord r No. 63823-6700

FEATURES

 A full cycle ratcheting hand tool ensures complete crimps

 Ergonomic soft grip handles for comfortable crimping

 A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position

 ight and Left handed applications

 This tool is IPC/WHMA A-620 Class 2 compliant

 This tool is oHS compliant, however oHS compliant is not required

SCOPE

Products: Milli-Grid™ Crimp Terminal, 22-28 AWG.

T rminal

S ri s No.

T rminal Ord r No. Wir Siz

Insulation Diam t r

Strip L ngth

T rminal

(1)

Loos Pi c







R l

AWG

mm²

In.

87396 87396-8100

87396

8051

87396-8999

22-28

0.35-0.08

1.15-1.80

.045-.070

1.30-1.80

.051-.071

87396-9051



Customer to cut off terminal from reel: 0.

0mm (.0

”) maximum Cut

off Tab.

(1) Overall insulation OD specification for terminal.

DEFINITION OF TERMS

TYPE 4D

Hand Crimp Tool For Milli-Grid™ Crimp Terminal

Doc No: ATS-638236700 elease Date: 07-19-11 UNCONTROLLED COPY Page 2 of 8

evision: B evision Date: 09-11-12

CONDITIONS:

After crimping, the conductor profile should measure the following.

T rminal S ri s No.

Wir Siz

Conductor

Profil

Crimp H ight

Crimp Width

Maximum

(R f)

AWG

In.

87396

0.35

0.84

0.89

.033

.035

1.10

.043

0.20

0.76

0.81

.029

.032

1.10

.043

0.12

0.71

0.76

.027

.029

1.10

.043

0.08

0.67

0.72

.026

.028

1.10

.043

♦

To Achi v IPC

620 Class th following wir insulation d

iam t r rang s ar r comm nd d:

1. Profile 22: 1.17-1.60mm (.046-.063 inch)

2. Profile 24: 1.25-1.70mm (.049-.067 inch)

3. Profile 26: 1.20-1.70mm (.047-.067 inch)

4. Profile 28: 1.20-1.60mm (.047-.063 inch)

T rminal S ri s No.

Wir Siz

Insulation (R f)

Pull Forc Minimum

Crimp H ight

Maximum

Crimp Width

Maximum (R f)

AWG

In.

Lb.

87396

0.35

1.70

.067

1.40

.055

39.2

8.81

0.20

1.70

.067

1.40

.055

29.4

6.61

0.12

1.70

.067

1.40

.055

19.6

4.41

0.08

1.70

.067

1.40

.055

9.8

2.20

Tool Qualification Notes:

1. Pull Force should be measured with no influence from the insulation crimp.

2. The above specifications are guidelines to an optimum crimp.

▲Insulation Crimp Not :

Due to the terminal’s insulation grip design

and/or insulation diameter range, this tool

uses “overlap” form geometry in the

insulation punch. This produces an overlap

insulation crimp (A620 – compliant). While

the insulation punch profile may appear

“lopsided”, this is a normal condition for this

tool. See figure to the right. (Some tools

with multiple crimp pockets may not have

the “overlap” profile on all pockets).

Not :

A crimp height chart is provided with this

manual as eference Only. Due to the

wide range of wires, strands, insulation

diameters, and durometers available, actual crimp height measurements may very slightly. An occasional,

destructive, pull force test should be performed to check hand tool crimp. Pull Force value Must exceed the

Minimum pull force specifications listed.

MAKE SURE

CENTER OF

LOCATOR

OVERLAP FORM GEOMETRY

ANVIL

PUNCH

WIRE

Hand Crimp Tool For Milli-Grid™ Crimp Terminal

Doc No: ATS-638236700 elease Date: 07-19-11 UNCONTROLLED COPY Page 3 of 8

evision: B evision Date: 09-11-12

RELEASE LOCATOR

BUTTON

TERMINAL

Figur 3

LOCATOR

PUSHED THRU

TOOLING

TERMINAL

LOCATOR BUTTON

PUSHED IN

OPERATION

CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can

occur to the tool or die.

Open the tool by squeezing the handles together. At the end of the closing stroke, the ratchet mechanism will

release the handles and the hand tool will spring

open. See Figure 1.

Crimping T rminals

1. Select the desired terminal listed in the

preceding charts.

2. Make sure the center of the locator is in the

down position. With the locator attached,

push the locator button on the back of the

hand tool to bring the locator forward through

the tooling. See Figure 2.

3. While holding the locator button in, load the

terminal into the proper nest opening in the

locator based on the wire gauge or terminal

type markings on the hand tooling. See

Figure 3.

4. elease the locator button, allowing the locator to return to the

crimping position.

5. Close the tool handle until the first ratchet position engages. See

Figure 4.

6. Insert the properly stripped wire through the terminal and against the

wire stop. See Figure 5.

7. Crimp the terminal by squeezing the tool handles until the ratchet

mechanism cycle has been completed. elease the handles to open

the jaws.

PARTIALLY

CLOSE HANDLE

TOOLING

PARTIALLY

CLOSED

Figur 4

FIRST RATCHET

POSITION

OPEN

POSITION

SQUEEZE

HANDLES

TOGETHER

HANDLE WILL

SPRING OPEN

Figur 1

LOCATOR

IN DOWN

POSTION

PUSH ON THE

LOCATOR BUTTON

Figur 2

Hand Crimp Tool For Milli-Grid™ Crimp Terminal

Doc No: ATS-638236700 elease Date: 07-19-11 UNCONTROLLED COPY Page 4 of 8

evision: B evision Date: 09-11-12

PRE

STRIPPED

WIRE

TERMINAL

WIRE TERMINAL

WIRE AGAINST

THE WIRE STOP

WIRE STOP IS PART OF

THE LOCATOR

Figur 5

Note: The tamper proof ratchet action will not release the tool until it has been fully closed.

8. emove the crimped terminal from the terminal

locator by pulling on the wire.

9. Visually inspect the crimped terminal for proper

crimp location.

10. On some large O.D. wires, it may not be possible to

insert the wire with the tool partially closed. Those

wires should be inserted with the hand tool in the

open position. Insert the wire above the terminal in

the punch and against the wire stop then close the

tool. See Figure 6.

Locator R plac m nt

See the parts list on the last page of this

document for the proper locator order number.

Follow the steps below to replace the locator.

1. Open the crimp hand tool.

2. Squeeze gently on the lower area shown in

Figure 7A with your thumb and index finger.

The lower tabs of the locator should

disengage from the hand tool.

3. Lift and pull away from the hand tool. The top

locator hooks should slip out of the top slots

easily. See Figure 7A.

4. To reinstall the new locator, make sure the

hand tool is in the open position.

5. Press the red insert down as far as it will go

as shown in Figure 7B.

6. Holding onto the lower part of the locator with

your thumb and index finger, insert the

locators top hooks (2) into the hand tool top

slots.

TERMINAL

Figur 6

WIRE

WIRE STOP

SQUEEZE

HERE

SQUEEZE

HERE

LOCATOR

Figur 7A

TOP HOOKS

TOP SLOTS OF

HANDTOOL

LOWER TABS

MAKE SURE

CENTER OF THE

LOCATOR IS IN THE

DOWN POSTION

Figur 7B

Hand Crimp Tool For Milli-Grid™ Crimp Terminal

Doc No: ATS-638236700 elease Date: 07-19-11 UNCONTROLLED COPY Page 5 of 8

evision: B evision Date: 09-11-12

Figur 8

PUSH ON

HANDLE

JAWS OPEN

PULL OPEN

TOOLING

M3 BHCS

7. otate the locator down and press the lower tabs

into the two bottom slots of the hand tool. To

secure the locator into place, the lower tabs must

snap into place on the hand tool frame.

Right or L ft Hand Op ration

This hand tool has an added feature that can be

converted from a right handed application to a left

handed application. It is necessary to reverse the

tooling if using the left handed application along with the

locator. Follow the steps below:

1. The locator must be removed before reversing the

tooling.

2. emove the M3 BHCS which is holding the upper

tooling.

3. Flip the upper tooling to the opposite side and

replace the M3 BHCS. Make sure the small

markings on the front and back of the hand tool

frame match up and are on the outside of the

hand tool frame. See Figure 8 and 9.

4. Do the same thing with the lower tooling and

tighten the M3 screws. Be sure the small

markings line up.

5. einstall the locator by following the Instructions

in the locator replacement section.

Maint nanc

It is recommended that each operator of the tool be made aware of, and

responsible for, the following maintenance steps:

1. emove dust, moisture, and other contaminants with a clean brush, or soft,

lint free cloth.

2. Do not use any abrasive materials that could damage the tool.

3. Make certain all pins; pivot points and bearing surfaces are protected with a

thin coat of high quality machine oil. Do not oil excessively. The tool was

engineered for durability but like any other equipment it needs cleaning and

lubrication for a maximum service life of trouble free crimping. Light oil

(such as 30 weight automotive oil) used at the oil points, every 5,000 crimps

or 3 months, will significantly enhance the tool life.

4. Wipe excess oil from hand tool, particularly from crimping area. Oil transferred from the crimping area onto

certain terminations may affect the electrical characteristics of an application.

5. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies,

and store the tool in a clean, dry area.

LUBRICATION POINTS

(BOTH SIDES) LIGHT OIL

(EVERY 3 MONTHS OR

5,000 CRIMPS)

Figur 10

MATCH

UP MARKS

ONT

BACK

Figur 9

Hand Crimp Tool For Milli-Grid™ Crimp Terminal

Doc No: ATS-638236700 elease Date: 07-19-11 UNCONTROLLED COPY Page 6 of 8

evision: B evision Date: 09-11-12

Figur 12

SQUEEZE

THE LINK IN

THE HANDLE

HOLD THE HAND

TOOL IN POSITION

SETTING

WHEEL

RATCHET

RELEASE LEVER

Miscrimps or Jams

Should this tool ever become stuck or jammed in a partially closed position, Do

Not force the handles open or closed. The tool will open easily by pressing up

on the ratchet release lever in the movable handle. See Figure 11.

How to Adjust Tool Pr load (S Figur 12)

This hand tool is factory preset to 25-45 LBS. preload. It may be necessary

over the life of the tool to adjust tool handle preload force. Listed below are

the steps required to adjust the crimping force of the hand tool to obtain proper

crimp conditions:

1. Hold the hand tool in the palm of your hand as shown in Figure 10. Using the index finger squeeze the link

towards the top of the hand tool frame. This will release the preload adjustment wheel.

2. otate the setting wheel counter-clockwise (CCW) to increase handle force. The numbers will display higher.

To decrease handle force rotate the

setting wheel clockwise (CW).

3. elease the link to lock the setting

wheel in place.

4. Check the crimp specifications or

conduct a pull test after tool handle

preload force is adjusted.

Warranty

This tool is for electrical terminal crimping

purposes only. This tool is made of the

best quality materials. All vital

components are long life tested. All tools

are warranted to be free of manufacturing

defects for a period of 30 days. Should

such a defect occur, we will repair or

exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused, or damaged

tools. This tool is designed for hand use only. Any clamping, fixturing, or use of handle extensions voids this

warranty.

CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling.

RATCHET RELEASE

LEVER

Figur 11

Hand Crimp Tool For Milli-Grid™ Crimp Terminal

Doc No: ATS-638236700 elease Date: 07-19-11 UNCONTROLLED COPY Page 7 of 8

evision: B evision Date: 09-11-12

CAUTIONS:

1. Manually powered hand tools are intended for low volume or field repair. This tool is NOT intended for

production use. epetitive use of this tool should be avoided.

2. Insulated rubber handles are not protection against electrical shock.

3. Wear eye protection at all times.

4. Use only the Molex terminals specified for crimping with this tool.

C rtification

Molex does not certify or re-certify hand tools but rather supplies the following guidelines for customers to re-certify

hand tools.

% This tool is qualified to pull force only. See the Molex web site for the Quality Crimp Handbook for more

information on pull testing.

% If the tool does not meet minimum pull force values, handle preload should be increased and the pull test

rerun, (See How to Adjust Preload).

% When the hand tool is no longer capable of achieving minimum pull force, it should be taken out of service and

replaced.

Hand Crimp Tool For Milli-Grid™ Crimp Terminal

Doc No: ATS-638236700 elease Date: 07-19-11 UNCONTROLLED COPY Page 8 of 8

evision: B evision Date: 09-11-12

RATCHET

RELEASE LEVER

Figur 13

PARTS LIST

It m Numb r

Ord r Numb r

D scription

Quantity

63823

6700

Hand Crimp Tool

Figure

63823

Locator Assembly

63810

0104

Spring, eturn

63810

0105

Spring, atchet

http://www.molex.com

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