M-system 60C Manual de usuario

Contents

1. BEFORE USE .............................................................................................. 2

2. GENERAL DESCRIPTION ........................................................................... 2

3. POINTS OF CAUTION.................................................................................. 3

4. HARDWARE SPECIFICATIONS .................................................................. 4

4.1. 60C-x1 (No. of channels codes 04, 08, or 16 in x) ........................................................................4

4.2. 60C-x2 (No. of channels codes 04, 08, or 16 in x) ........................................................................4

5. COMPONENT IDENTIFICATIONS & HARDWARE ADJUSTMENTS.......... 5

6. INSTALLATION ............................................................................................ 5

7. TERMINAL CONNECTIONS........................................................................ 6

8. CONNECTING DATA LINK WIRES.............................................................. 7

8.1. TWISTED-PAIR CABLE ................................................................................................................7

8.2. POINTS OF CAUTION IN HANDLING WIRES .............................................................................7

8.3. WIRING DIAGRAM .......................................................................................................................7

9. WIRING & CONNECTIONS.......................................................................... 8

9.1. POINTS OF CAUTION IN CONNECTING WIRES........................................................................8

9.2. CONNECTOR PIN ASSIGNMENTS .............................................................................................8

9.3. CABLE (MODEL: MCN34) PIN ASSIGNMENTS ..........................................................................9

10. I/O SIGNALS ...............................................................................................10

10.1. REMOTE I/O ...............................................................................................................................10

10.2. ASSIGNING REMOTE REGISTERS ..........................................................................................10

10.3. A/D CONVERSION ..................................................................................................................... 11

11. PARAMETERS SETTING BY PLC PROGRAM ..........................................12

11.1. GENERAL DESCRIPTION .........................................................................................................12

12. TROUBLESHOOTING.................................................................................13

12.1. L ERR. INDICATOR BLINKING ...................................................................................................13

12.2. L ERR. INDICATOR ON ..............................................................................................................13

12.3. L RUN INDICATOR OFF .............................................................................................................13

12.4. UNABLE TO READ/WRITE DIGITAL VALUES? .........................................................................13

13. LIGHTNING SURGE PROTECTION ...........................................................13

ANALOG I/O MODULE

(CC-Link) MODEL 60C

5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN

Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp

EM-6602 Rev.8 P. 1 / 13

INSTRUCTION MANUAL

1. BEFORE USE ....

Thank you for choosing M-System. Before use, please check contents of the package you received as outlined below.

If you have any problems or questions with the product, please contact M-System’s Sales Ofﬁce or representatives.

■PACKAGE INCLUDES:

Analog I/O module (body + base socket) ....................................................................................................................................... (1)

Terminating resistor (110 Ω, 0.5 W)............................................................................................................................................. (1)

■MODEL NO.

Conﬁrm Model No. marking on the product to be exactly what you ordered.

■INSTRUCTION MANUAL

This manual describes necessary points of caution when you use this product, including installation, connection and basic

maintenance procedures.

2. GENERAL DESCRIPTION

The model 60C, Analog I/O Module, is used as remote device for CC-Link.

Model number and sufﬁx codes are designated as follows:

60C–xx–xx

MODEL

NO. OF CHANNELS

04: 4 points

08: 8 points

16: 16 points

I/O TYPE

1: Input

2: Output

POWER INPUT

K: 85 – 132 V AC

R: 24 V DC

OPTIONS

blank: none

/Q: With options (specify the speciﬁcation)

SPECIFICATIONS OF OPTION : Q

COATING (For the detail, refer to M-System’s web site.)

/C01: Silicone coating

/C02: Polyurethane coating

/C03: Rubber coating

TERMINAL SCREW MATERIAL

/S01: Stainless steel

Various inputs and outputs are available by employing 10-RACK series, 18-RACK series or other signal conditioners. The 60C

input module converts analog inputs (0 – 100%) proportionally into 16-bit signed binary signals. The one for output converts

16-bit signed binary signals proportionally into analog outputs (0 – 100%).

This instruction manual explains hardware speciﬁcations, component identiﬁcation, and wiring instructions, etc.

60C

5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN

Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp

EM-6602 Rev.8 P. 2 / 13

3. POINTS OF CAUTION

■POWER INPUT RATING & OPERATIONAL RANGE

• Locate the power input rating marked on the product and conﬁrm its operational range as indicated below:

85 – 132V AC rating:85 – 132V, 47 – 66 Hz, approx. 4VA

24V DC rating: 24V ±10%, approx. 4W

■GENERAL PRECAUTIONS

• Before you remove the unit from its base socket or mount it, turn off the power supply, input signal and output signal for

safety.

■ENVIRONMENT

• Indoor use.

• When heavy dust or metal particles are present in the air, install the unit inside proper housing with sufﬁcient ventilation.

• Do not install the unit where it is subjected to continuous vibration. Do not subject the unit to physical impact.

• Environmental temperature must be within -5 to +55°C (23 to 131°F) with relative humidity within 30 to 90% RH in order

to ensure adequate life span and operation.

■WIRING

• Do not install cables close to noise sources (relay drive cable, high frequency line, etc.).

• Do not bind these cables together with those in which noises are present. Do not install them in the same duct.

■AND ....

• The unit is designed to function as soon as power is supplied, however, a warm up for 10 minutes is required for satisfying

complete performance described in the data sheet.

60C

5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN

Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp

EM-6602 Rev.8 P. 3 / 13

4. HARDWARE SPECIFICATIONS

4.1. 60C-x1 (No. of channels codes 04, 08, or 16 in x)

ITEM SPECIFICATIONS

Analog input 1 – 5 V DC (input resistance ≥ 1 MΩ)

Protocol CC-Link, Ver.1.10

Digital output 16-bit signed binary (14 bits for data)

I/O characteristics 0 – 10000 proportional to analog input 0 – 100%

Maximum resolution 1 mV for 1 – 5 V DC range

Accuracy ±0.1%

No. of analog input channels 60C-041 4

60C-081 8

60C-161 16

Isolation Input to CC-Link [FG] to power

Required nodes 60C-041 1 (RX/RY 32 points each, RWr/RWw each 4 points)

60C-081 2 (RX/RY 32 points each, RWr/RWw each 8 points)

60C-161 4 (RX/RY 32 points each, RWr/RWw each 16 points)

Connection CC-Link

Euro type connector terminal (applicable wire size: 0.2 – 2.5 mm

, stripped length 7 mm)

Input 34-pin connector (OMRON XG4A-3434)

Power input

M3.5 screw terminals (torque 0.8 N∙m)

Noise immunity 500 V p-p, 1 µsec.

Dielectric strength 1500 V AC @ 1 minute (input to CC-Link [FG] to power)

2000 V AC @ 1 minute (input to CC-Link [FG] or power to ground [FG1])

Insulation resistance ≥ 100 MΩ with 500 V DC (input to CC-Link [FG] to power to ground [FG1])

Weight 450 g (0.99 lb)

Power input 60C-x1-K 85 – 132 V AC, 47 – 66 Hz

60C-x1-R 24 V DC ±10%

Power consumption 60C-x1-K approx. 4 VA

Current consumption 60D-x1-R approx. 160 mA

4.2. 60C-x2 (No. of channels codes 04, 08, or 16 in x)

ITEM SPECIFICATIONS

Analog output 1 – 5 V DC (load resistance ≥ 20 kΩ)

Protocol CC-Link, Ver.1.10

Digital input 16-bit signed binary (14 bits for data)

I/O characteristics 0 – 10000 proportional to analog output 0 – 100%

Maximum resolution 1 mV for 1 – 5 V DC range

Accuracy ±0.1% excluding the accuracy of I/O modules

No. of analog output chan-

nels

60C-042 4

60C-082 8

60C-162 16

Isolation Output to CC-Link [FG] to power

Required nodes 60C-042 1 (RX/RY 32 points each, RWr/RWw each 4 points)

60C-082 2 (RX/RY 32 points each, RWr/RWw each 8 points)

60C-162 4 (RX/RY 32 points each, RWr/RWw each 16 points)

Connection CC-Link

Euro type connector terminal (applicable wire size: 0.2 – 2.5 mm

, stripped length 7 mm)

Output 34-pin connector (OMRON XG4A-3434)

Power input

M3.5 screw terminals (torque 0.8 N∙m)

Noise immunity 500 V p-p, 1 µsec.

Dielectric strength 1500 V AC @ 1 minute (output to CC-Link [FG] to power)

2000 V AC @ 1 minute (output to CC-Link [FG] or power to ground [FG1])

Insulation resistance ≥ 100 MΩ with 500 V DC (output to CC-Link [FG] to power to ground [FG1])

Weight 450 g (0.99 lb)

Power input 60C-x2-K 85 – 132 V AC, 47 – 66 Hz

60C-x2-R 24 V DC ±10%

Power consumption 60C-x2-K approx. 4 VA

Current consumption 60C-x2-R approx. 160 mA

60C

5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN

Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp

EM-6602 Rev.8 P. 4 / 13

5. COMPONENT IDENTIFICATIONS & HARDWARE ADJUSTMENTS

CN1

L RUN

L ERR.

PWR

Te rminating Resistor

(accessory)

NAME FUNCTIONS

A Modular jack for factory calibration Used only for factory calibration.

MARKING (color) FUNCTIONS

B Power LED PWR (green) ON: Power is supplied.

OFF: Power is not supplied.

C Station No. Setting Selectable within 1 – 64. (factory set to: 00)

SETTING BAUD RATE

D Baud rate Setting 0

Other than 0 – 4

156 kbps (factory default)

625 kbps

2.5 Mbps

5 Mbps

10 Mbps

Not valid;

L ERR. turns on as a transmission error.

MARKING (color) FUNCTIONS

E Status indicator LED L RUN (red) ON: normal communication

OFF: communication down (time-out error)

L ERR. (red) ON: transmission data error

Blinking : transmission data error

OFF: normal transmission

SD (red) ON when transmitting

RD (red) ON when receiving

F I/O connector For input and output signals

G Euro type connector terminal for CC-Link For wiring to CC-Link

6. INSTALLATION

Detach the yellow clamps located at the top and bottom of the unit for separating the body from

the base socket.

■DIN RAIL MOUNTING

Set the base socket so that its DIN rail adaptor is at the bottom. Position the upper hook at the

rear side of base socket on the DIN rail and push in the lower. When removing the socket, push

down the DIN rail adaptor utilizing a minus screwdriver and pull.

■WALL MOUNTING

Refer to “EXTERNAL DIMENSIONS.”

Clamp

(top & bottom)

DIN Rail

35mm wide

Spring Loaded

DIN Rail Adaptor

Shape and size of the base socket

are slightly different with various

socket types.

60C

5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN

Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp

EM-6602 Rev.8 P. 5 / 13

7. TERMINAL CONNECTIONS

Connect the unit as in the diagram below or refer to the connection diagram on the side of the unit.

■EXTERNAL DIMENSIONS unit: mm (inch)

(.55)

38 (1.50)

80 (3.15)

72 (2.83) 109 (4.29)

139 (5.47) [3.3 (.13)]

(.79)

CLAMP

(top & bottom)

DIN RAIL

35mm wide

•When mounting, no extra space is needed between units.

80 (3.15)

60 (2.36)

72 (2.83)

7.8 (.31)

2–4.5 (.18) dia.

MTG HOLE

25 (.98) deep

14–M3.5

SCREW

1015

■CONNECTION DIAGRAM

Modular Jack

for Factory

Calibration

MODULAR JACK

SLD

U(+)

V(–)

POWER

To Other

CC-Link

Devices

COMM. MODULE

FG1 8

I/O CONNECTOR

Terminator

* Attach the terminating resistor when the module is

at the termination of a transmission line.

To 10-Rack,

18-Rack etc.

60C

5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN

Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp

EM-6602 Rev.8 P. 6 / 13

8. CONNECTING DATA LINK WIRES

The following explanations apply to the wires connecting the 60C to the Master Unit.

8.1. TWISTED-PAIR CABLE

The following types of wire are recommended for connecting the 60C to the Master Unit.

KURAMO ELECTRIC FANC-SB 0.5 mm2× 3 or equivalent

white

blue

yellow

Sheath

Shielding

Aluminum Tape

Grounding

8.2. POINTS OF CAUTION IN HANDLING WIRES

DO NOT apply extraordinary forces to the wires as explained in the following:

1) DO NOT SQUEEZE the wires with a sharp-edged tool.

2) DO NOT TWIST the wires extraordinarily.

3) DO NOT PULL the wires extraordinarily tight.

4) DO NOT TRAMPLE on the wires.

5) DO NOT PUT objects onto the wires.

6) DO NOT DAMAGE the insulation tube of wires.

8.3. WIRING DIAGRAM

Connect the 60C to the Master Unit as shown below.

SLD

MASTER UNIT

SLD

ANALOG I/O MODULE

SLD

I/O UNIT

TERMINATOR blue

white

yellow

60C

5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN

Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp

EM-6602 Rev.8 P. 7 / 13

9. WIRING & CONNECTIONS

9.1. POINTS OF CAUTION IN CONNECTING WIRES

Appropriate precautions are required such as follows for protecting the system from external noise interference:

1) Separate analog I/O and communication wires from others in order to prevent surge or induction noises.

2) Separate power input wires (AC) from those for driving motors.

3) Do not install these wires next to main supply circuits or high voltage cables.

Never bind them to these circuits.

4) Ground the shield of communication wires at one point.

Consideration about locations of the ground may be necessary according to external noise interference.

9.2. CONNECTOR PIN ASSIGNMENTS

■INPUT CONNECTOR FOR 60C-x1

PIN NO. ASSIGNMENT PIN NO. ASSIGNMENT

1 Input 1 2 COM

3 Input 2 4 COM

5 Input 3 6 COM

7 Input 4 8 COM

9 Input 5 10 COM

11 Input 6 12 COM

13 Input 7 14 COM

15 Input 8 16 COM

17 Input 9 18 COM

19 Input 10 20 COM

21 Input 11 22 COM

23 Input 12 24 COM

25 Input 13 26 COM

27 Input 14 28 COM

29 Input 15 30 COM

31 Input 16 32 COM

33 No connection 34 No connection

Input 1 – 4 for 4 points, 1 – 8 for 8 points.

■OUTPUT CONNECTOR FOR 60C-x2

PIN NO. ASSIGNMENT PIN NO. ASSIGNMENT

1 Output 1 2 COM

3 Output 2 4 COM

5 Output 3 6 COM

7 Output 4 8 COM

9 Output 5 10 COM

11 Output 6 12 COM

13 Output 7 14 COM

15 Output 8 16 COM

17 Output 9 18 COM

19 Output 10 20 COM

21 Output 11 22 COM

23 Output 12 24 COM

25 Output 13 26 COM

27 Output 14 28 COM

29 Output 15 30 COM

31 Output 16 32 COM

33 No connection 34 No connection

Output 1 – 4 for 4 points, 1 – 8 for 8 points.

60C

5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN

Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp

EM-6602 Rev.8 P. 8 / 13

9.3. CABLE (MODEL: MCN34) PIN ASSIGNMENTS

B16

B15

A16

A17

34 B17

6 (.24)

48 (1.89)

39 (1.54)

• Connector, Side B

14 (.55)

47 (1.85)

• Connector, Side A

73 (2.87)

■

CONNECTOR PIN ASSIGNMENT

Side B Side A

■WIRING DIAGRAM

Side B Side A

Pins No. A18 – B20 on Side A are not connected.

MCN34-03

30 cm (11.8 in.)

MCN34-05

50 cm (19.7 in.)

MCN34-10

1 m (3.3 ft.)

MCN34-30

3 m (9.8 ft.)

60C

5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN

Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp

EM-6602 Rev.8 P. 9 / 13

10. I/O SIGNALS

10.1. REMOTE I/O

The 60C occupies from 1 up to 4 nodes according to the number of I/O channels. Regardless of the number of nodes, 32 bits

are assigned to each of input and output for sending to/receiving from the Master Unit. One (1) bit among RXxB* is used as

remote device (60C) READY signal, turned ON when the 60C is in normal operation.

*. x = (Station No. × 2 – 1) H

[example] Station No. = 9

9 × 2 – 1 = 17 511H

READY signal is input at RX11B.

10.2. ASSIGNING REMOTE REGISTERS

1) 60C-x1

The 60C-x1 does not use the remote registers for the direction from the Master to Remote (RWwn to RWwn+15). The table

below shows the data assignment of those for the direction from the Remote to Master.

DIRECTION ADDRESS CONTENTS 60C-041 60C-081 60C-161 DEFAULT

60C

➡

Master

RWrn + 0 Ch. 1 digital output ✓✓✓ 0

RWrn + 1 Ch. 2 digital output ✓✓✓ 0

RWrn + 2 Ch. 3 digital output ✓✓✓ 0

RWrn + 3 Ch. 4 digital output ✓✓✓ 0

RWrn + 4 Ch. 5 digital output ✓ ✓ 0

RWrn + 5 Ch. 6 digital output ✓ ✓ 0

RWrn + 6 Ch. 7 digital output ✓ ✓ 0

RWrn + 7 Ch. 8 digital output ✓ ✓ 0

RWrn + 8 Ch. 9 digital output ✓0

RWrn + 9 Ch. 10 digital output ✓0

RWrn + 10 Ch. 11 digital output ✓0

RWrn + 11 Ch. 12 digital output ✓0

RWrn + 12 Ch. 13 digital output ✓0

RWrn + 13 Ch. 14 digital output ✓0

RWrn + 14 Ch. 15 digital output ✓0

RWrn + 15 Ch. 16 digital output ✓0

2) 60C-x2

The 60C-x2 does not use the remote registers for the direction from the Remote to Master (RWrn to RWrn+15). The table

below shows the data assignment of those for the direction from the Master to Remote.

DIRECTION ADDRESS CONTENTS 60C-042 60C-082 60C-162 DEFAULT

Master

➡

60C

RWwn + 0 Ch. 1 digital input ✓✓✓ 0

RWwn + 1 Ch. 2 digital input ✓✓✓ 0

RWwn + 2 Ch. 3 digital input ✓✓✓ 0

RWwn + 3 Ch. 4 digital input ✓✓✓ 0

RWwn + 4 Ch. 5 digital input ✓ ✓ 0

RWwn + 5 Ch. 6 digital input ✓ ✓ 0

RWwn + 6 Ch. 7 digital input ✓ ✓ 0

RWwn + 7 Ch. 8 digital input ✓ ✓ 0

RWwn + 8 Ch. 9 digital input ✓0

RWwn + 9 Ch. 10 digital input ✓0

RWwn + 10 Ch. 11 digital input ✓0

RWwn + 11 Ch. 12 digital input ✓0

RWwn + 12 Ch. 13 digital input ✓0

RWwn + 13 Ch. 14 digital input ✓0

RWwn + 14 Ch. 15 digital input ✓0

RWwn + 15 Ch. 16 digital input ✓0

60C

5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN

Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp

EM-6602 Rev.8 P. 10 / 13

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