M-system R1C-GH Manual de usuario

THERMOCOUPLE & DC INPUT MODULE

( 16 points; CC-Link Ver.1.10 / Ver.2.00 ) MODEL R1C-GH

Contents

1. BEFORE USE .............................................................................................. 2

2. GENERAL DESCRIPTION ........................................................................... 3

3. POINTS OF CAUTION.................................................................................. 3

4. HARDWARE SPECIFICATIONS .................................................................. 4

5. COMPONENT IDENTIFICATIONS ............................................................... 5

6. INSTALLATION ............................................................................................ 5

7. TERMINAL CONNECTIONS........................................................................ 6

7.1. EXTERNAL DIMENSIONS ...........................................................................................................6

7.2. CONNECTION DIAGRAM ............................................................................................................7

8. INPUT RANGE SELECTING........................................................................ 8

9. CONNECTING DATA LINK WIRES.............................................................. 9

9.1. TWISTED-PAIR CABLE ................................................................................................................9

9.2. POINTS OF CAUTION IN HANDLING WIRES .............................................................................9

9.3. WIRING DIAGRAM .......................................................................................................................9

10. SELECTING CC-LINK VERSION................................................................. 9

11. DATA LIST ...................................................................................................10

11.1. REMOTE I/O ...............................................................................................................................10

11.2. ASSIGNING REMOTE REGISTERS ..........................................................................................10

11.3. A/D CONVERSION .....................................................................................................................10

12. PARAMETERS SETTING BY PLC PROGRAM ..........................................11

12.1. GENERAL DESCRIPTION ........................................................................................................ 11

13. TROUBLESHOOTING.................................................................................12

13.1. L ERR. INDICATOR BLINKING...................................................................................................12

13.2. L ERR. INDICATOR ON ..............................................................................................................12

13.3. L RUN INDICATOR OFF .............................................................................................................12

13.4. UNABLE TO READ/WRITE DIGITAL VALUES? .........................................................................12

14. CHECKING..................................................................................................13

15. ADJUSTMENT PROCEDURE.....................................................................13

16. MAINTENANCE...........................................................................................13

17. LIGHTNING SURGE PROTECTION ...........................................................13

5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN

Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp

EM-5956 Rev.11 P. 1 / 13

INSTRUCTION MANUAL

1. BEFORE USE ....

Thank you for choosing M-System. Before use, please check contents of the package you received as out-

lined below.

If you have any problems or questions with the product, please contact M-System’s Sales Ofﬁce or repre-

sentatives.

This product is for use in general industrial environments, therefore may not be suitable for applications

which require higher level of safety (e.g. safety or accident prevention systems) or of reliability (e.g. vehicle

control or combustion control systems).

For safety, installation and maintenance of this product must be conducted by qualiﬁed personnel.

■PACKAGE INCLUDES:

Thermocouple & DC input module (body + CJC sensor) ...............................................................................(1)

Terminating resistor (110 Ω, 0.5 W)................................................................................................................(1)

■MODEL NO.

Conﬁrm Model No. marking on the product to be exactly what you ordered.

■INSTRUCTION MANUAL

This manual describes necessary points of caution when you use this product, including installation, con-

nection and basic maintenance procedures.

The R1C is programmable using the R1X Conﬁgurator Software (model: R1CON). For detailed information

on the PC conﬁguration, refer to the R1CON instruction manual. The R1CON PC Conﬁgurator Software

is downloadable at M-System’s web site: http://www.m-system.co.jp.

R1C-GH

5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN

Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp

EM-5956 Rev.11 P. 2 / 13

2. GENERAL DESCRIPTION

The model R1C-GH, Thermocouple & DC Input Module, is used as remote device for CC-Link.

Model number and sufﬁx codes are designated as follows:

R1C−GH2T−x

MODEL

POWER INPUT

M2 : 100 – 240V AC

R : 24V DC

FIELD TERMINAL TYPE

T : M3 screw terminals

I/O TYPE

GH2 : Thermocouple or DC input, 16 points

The R1C accepts 16 points of thermocouple and/or DC input signals. It converts analog inputs (0 – 100%)

proportionally into 16-bit signed binary signals.

CC-Link Version 1.10 and 2.00 can be switched at the startup.

This instruction manual explains hardware speciﬁcations, component identiﬁcation, and wiring instruc-

tions, etc.

3. POINTS OF CAUTION

■GENERAL PRECAUTIONS

• Before you remove the module, turn off the power supply and input signal for safety.

■ENVIRONMENT

• Indoor use.

• When heavy dust or metal particles are present in the air, install the module inside proper housing with sufﬁcient ventila-

tion.

• Do not install the module where it is subjected to continuous vibration. Do not subject the module to physical impact.

• Environmental temperature must be within -5 to +60°C (23 to 140°F) with relative humidity within 30 to 90% RH in order

to ensure adequate life span and operation.

• Be sure that the ventilation slits are not covered with cables, etc.

■WIRING

• Wrong connection may damage the module.

• Do not connect cables to moving parts or pull them tightly.

• Do not install cables close to noise sources (relay drive cable, high frequency line, etc.).

• Do not bind these cables together with those in which noises are present. Do not install them in the same duct.

■AND ....

• The module is designed to function as soon as power is supplied, however, a warm up for 10 minutes is required for satisfy-

ing complete performance described in the data sheet.

R1C-GH

5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN

Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp

EM-5956 Rev.11 P. 3 / 13

4. HARDWARE SPECIFICATIONS

ITEM SPECIFICATIONS

Analog input ±20V DC, ±5V DC, ±0.8V DC, ±0.2V DC, ±50mV DC, ±10mV DC (input resistance 300 kΩ)

Sampling rate Approx. 150 msec. / 16 points

Protocol CC-Link, Ver.1.10 / Ver. 2.00

Digital output 16-bit signed binary (14 bits for data)

Input Type A/D Conversion Range (decimal)

±20V ±20000

±5V ±5000

±1V ±10000

±0.8V ±8000

±0.2V ±20000

±50mV ±5000

±10mV ±10000

Thermocouple Temperature × 10

Accuracy DC Input ±0.3%

T/C Type Usable Range

(°C)

Accuracy

(%)

Conformance Range

(°C)

Thermocouple (PR) 0 to 1770 ±0.5 400 to 1770

K (CA) -270 to +1370 ±0.3 0 to 1370

E (CRC) -270 to +1000 ±0.7 0 to 1000

J (IC) -210 to +1200 ±0.7 0 to 1200

T (CC) -270 to +400 ±1.0 0 to 400

B (RH) 100 to 1820 ±0.7 700 to 1820

R -50 to +1760 ±0.7 400 to 1760

S -50 to +1760 ±0.7 400 to 1760

C (WRe 5-26) 0 to 2320 ±0.7 0 to 2320

N -270 to +1300 ±0.5 0 to 1300

U -200 to +600 ±0.5 0 to 600

L -200 to +900 ±0.3 0 to 900

P (Platinel II) 0 to 1395 ±0.5 0 to 1395

CJC error ≤ ±3°C at 20°C ±10°C

Number of inputs 16

Isolation Input to CC-Link (FG) to power

Required nodes CC-Link Ver. 1.10 4 (RX/RY 32 points each, RWr/RWw each 16 points)

CC-Link Ver. 2.00 1 (RX/RY 64 points each, RWr/RWw each 16 points)

Power input, CC-Link

Euro type connector terminal (applicable wire size: 0.2 to 2.5 mm2(AWG 24 to 12), stripped length 7 mm)

Input M3 screw terminals (torque: 0.6 N∙m)

Conﬁgurator 2.5 dia. miniature jack; RS-232-C level

Noise immunity 1000 Vp-p, 1 µsec.

Dielectric strength 2000V AC @ 1 minute (input to CC-Link [FG] to power to ground [FG1])

Insulation resistance ≥100 MΩ with 500V DC (input to CC-Link [FG] to power)

Weight 400 g (0.88 lb)

Power input R1C-GH2T-M2 85 – 264V AC, 47 – 66 Hz

R1C-GH2T-R 24V DC ±10%

Power consumption R1C-GH2T-M2 Approx. 10VA

R1C-GH2T-R Approx. 7W

R1C-GH

5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN

Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp

EM-5956 Rev.11 P. 4 / 13

5. COMPONENT IDENTIFICATIONS

T6T7T8 DBDA DG FG

SLD

GBCDE

NAME FUNCTIONS

APower terminal block For power input

BNetwork terminal block For wiring to CC-Link

SETTING BAUD RATE

CBaud rate setting 0

Other than 0 – 4

156 kbps (factory default)

625 kbps

2.5 Mbps

5 Mbps

10 Mbps

Not valid; L ERR. turns on as a transmission error.

DStation No. setting Ver. 1.10: Selectable within 1 – 61. (factory set to: 00)

Ver. 2.00: Selectable within 1 – 64. (factory set to: 00)

ID (color) FUNCTIONS

EStatus indicator LED L RUN (red) ON:

Blinking :

OFF:

Normal communication

Transmission data error

Communication down (time-out error)

L ERR. (red) ON :

Blinking :

OFF:

Transmission data error

Normal transmission

SD (red) ON when transmitting

RD (red) ON when receiving

ID (color) FUNCTIONS

FPower LED PWR (green) ON:

Blinking, high speed:

Blinking, low speed:

Abnormality

CC-Link Ver. 1.10

CC-Link Ver. 2.00

Master Version 2.00 with long ON time

Master Version 1.10 with long OFF time

GConﬁgurator jack 2.5 dia. miniature jack; RS-232-C level

HSpeciﬁcations Display(s) serial No., model No., etc.

6. INSTALLATION

■DIN RAIL MOUNTING

Set the body so that its DIN rail adaptor is at the bottom. Pull down the DIN rail

adaptor.

Position the upper hook at the rear side on the DIN rail and push in the lower. Push

back the DIN rail adaptor.

■WALL MOUNTING

Set the body so that its DIN rail adaptor is at the bottom. Pull down the DIN rail

adaptor.

Refer to “EXTERNAL DIMENSIONS.” DIN Rail Adaptor

DIN Rail

35mm wide

R1C-GH

5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN

Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp

EM-5956 Rev.11 P. 5 / 13

7. TERMINAL CONNECTIONS

Connect the module referring to the connection diagram.

Attach the CJC sensor together with input wiring to the input screw terminals. The sensor is calibrated

for the particular module and not interchangeable with another. Check the serial numbers of the module

and sensor.

7. 1. EXTERNAL DIMENSIONS

123456789

10 11 12 13 14 15 16 17 18

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 35

104 (4.09)

10 (.39)

105 (4.13)

14 (.55)

163 (6.42)

36–M3 INPUT TERMINALS

165 (6.50)

175 (6.89)

3–5 (.20) dia.

MTG HOLES

FOR WALL MOUNT.

[6 (.24)]

40 (1.57)

6.2 (.24)

8 (.31)

CJC SENSOR (model: CJM)

15.5 (.61)

3 (.12)

46 (1.81)

DIN RAIL

35 mm wide

unit: mm (inch)

R1C-GH

5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN

Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp

EM-5956 Rev.11 P. 6 / 13

7.2. CONNECTION DIAGRAM

SLD

JACK

Comm.

Circuit

Note 1: This device is not designed to cancel noise included in the input signals.

Be careful to eliminate such noise by using shielded cables.

Note 2: Be sure to maintain the same potential at all the common negative terminals for DC input.

Note 3: CC-Link version selector input is valid only at the moment of the power turned on.

Firmware version 0B.00 or higher. Use the R1X Configurator Software (model: R1CON)

or consult M-System to confirm the firmware version.

Caution: FG1 terminal is NOT a protective conductor terminal.

T/C INPUT

–

DC INPUT

INPUT 1

INPUT 2

INPUT 3

INPUT 4

INPUT 5

INPUT 6

INPUT 7

INPUT 8

INPUT 9

INPUT 10

INPUT 11

INPUT 12

INPUT 13

INPUT 14

INPUT 15

INPUT 16

CJC

Sensor

ext. wire

–

Power

Circuit

Input

Circuit

To Other

CC-Link Devices

FG1

U (+)

V (–) POWER

CONFIGURATOR

CC-Link VERSION SELECTOR INPUT

–

R1C-GH

5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN

Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp

EM-5956 Rev.11 P. 7 / 13

8. INPUT RANGE SELECTING

Select switches to match the input signal according to the table below. For ﬁne range setting, the R1X

Conﬁgurator Software (model: R1CON) including a dedicated cable is required.

SW311 SW305 SW304 SW303 SW302

SW405 SW404 SW403 SW402

SW301

SW411 SW401 SW308 SW307 SW306

SW408 SW407 SW406

INPUT SWITCHES SETTING NOTES

Thermocouple

SW301 – SW308 (ch 1 – ch 8)

SW401 – SW408 (ch 9 – ch 16)

Set to position “1”

Attenuation OFF

SW311 (ch 1 – ch 8)

SW411 (ch 9 – ch 16) OFF

Voltage input, 0.8V or less

SW301 – SW308 (ch 1 – ch 8)

SW401 – SW408 (ch 9 – ch 16)

Set to position “1”

Attenuation OFF

SW311 (ch 1 – ch 8)

SW411 (ch 9 – ch 16) ON

Voltage input, above 0.8V (*)

SW301 – SW308 (ch 1 – ch 8)

SW401 – SW408 (ch 9 – ch 16)

Set to position “3”

Attenuation ON

SW311 (ch 1 – ch 8)

SW411 (ch 9 – ch 16) ON

(*) Factory setting unless speciﬁc input types and ranges are speciﬁed when ordering

R1C-GH

5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN

Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp

EM-5956 Rev.11 P. 8 / 13

9. CONNECTING DATA LINK WIRES

The following explanations apply to the wires connecting the R1C to the Master Unit.

9.1. TWISTED-PAIR CABLE

The following types of wire are recommended for connecting the R1C to the Master Unit.

KURAMO ELECTRIC FANC-SB 0.5 mm2× 3 or equivalent

white

blue

yellow

Sheath

Shielding

Aluminum Tape

Grounding

9.2. POINTS OF CAUTION IN HANDLING WIRES

DO NOT apply extraordinary forces to the wires as explained in the following:

1)DO NOT SQUEEZE the wires with a sharp-edged tool.

2)DO NOT TWIST the wires extraordinarily.

3)DO NOT PULL the wires extraordinarily tight.

4)DO NOT TRAMPLE on the wires.

5)DO NOT PUT objects onto the wires.

6)DO NOT DAMAGE the insulation tube of wires.

9.3. WIRING DIAGRAM

Connect the R1C to the Master Unit as shown below.

SLD

MASTER UNIT

SLD

R1C

SLD

I/O UNIT

TERMINATOR blue

white

yellow

10. SELECTING CC-LINK VERSION

The R1C-GH is usable both for CC-Link Ver. 1.10 and Ver. 2.00. The contact status of the version selec-

tor input at the moment of the power supplied determines the CC-Link version. Required node numbers

depends upon the version No as shown below. For use with Ver. 2.00, set the cyclic expansion to ‘4’ at the

Master Unit.

VERSION SELECTOR INPUT CC-LINK VERSION REQUIRED NODES SELECTABLE STATION NO.

ON Ver. 2.00 1 1 through 64

OFF Ver. 1.10 4 1 through 61

R1C-GH

5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN

Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp

EM-5956 Rev.11 P. 9 / 13

11. DATA LIST

11. 1. REMOTE I/O

For CC-Link Ver.1.10, the R1C occupies 4 nodes according to the number of I/O channels, for CC-Link

Ver.2.00, it occupies 1 node. Regardless of the number of nodes, for CC-Link Ver.1.10, 32 bits are assigned

to each of input and output for sending to/receiving from the Master Unit, for CC-Link Ver.2.00, 64 bits are

assigned. One (1) bit among RXxB* is used as remote device (R1C) READY signal, turned ON when the

R1C is in normal operation.

• CC-Link Ver.1.10

*x = (Station No. × 2 – 1) H

[example] Station No. = 9

9 × 2 – 1 = 17 ➡11H

READY signal is input at RX11B.

• CC-Link Ver.2.00

*x = (Station No. × 4 – 1) H

[example] Station No. = 9

9 × 4 – 1 = 35 ➡23H

READY signal is input at RX23B.

11.2. ASSIGNING REMOTE REGISTERS

The R1C does not use the remote registers for the direction from the Master to Remote (RWwn to RWwn+15).

The table below shows the data assignment of those for the direction from the Remote to Master.

DIRECTION ADDRESS CONTENTS DEFAULT

R1C



Master

RWrn + 0 Ch. 1 digital output 0

RWrn + 1 Ch. 2 digital output 0

RWrn + 2 Ch. 3 digital output 0

RWrn + 3 Ch. 4 digital output 0

RWrn + 4 Ch. 5 digital output 0

RWrn + 5 Ch. 6 digital output 0

RWrn + 6 Ch. 7 digital output 0

RWrn + 7 Ch. 8 digital output 0

RWrn + 8 Ch. 9 digital output 0

RWrn + 9 Ch. 10 digital output 0

RWrn + 10 Ch. 11 digital output 0

RWrn + 11 Ch. 12 digital output 0

RWrn + 12 Ch. 13 digital output 0

RWrn + 13 Ch. 14 digital output 0

RWrn + 14 Ch. 15 digital output 0

RWrn + 15 Ch. 16 digital output 0

11.3. A/D CONVERSION

1) OUTPUT IN NORMAL CONDITIONS

Analog input signal (0 – 100%) from signal conditioners is converted proportionally into digital data, pro-

vided to the Master Unit.

2) OUTPUT IN AN ABNORMALITY

When an abnormality such like CPU error, STOP, time-out occurs at the PLC, the output signal of the R1C

is maintained as HOLD (no clearing output signal, keeping the value just before the abnormality).

When the PLC recovers to normal operation and the R1C receives new data, the output restarts changing.

R1C-GH

5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN

Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp

EM-5956 Rev.11 P. 10 / 13

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