Lang 136TDI Manual de usuario

IL1574

THERMOSTATIC

DROP-IN

ELECTRIC GRIDDLE

136TDI, 148TDI, 160TDI

Installation and

Operation

Instructions

2M-W356 Rev. D 9/07/10

160TDI

These symbols are intended to alert the user to the presence of

important operating and maintenance instructions in the manual

accompanying the appliance.

FOR YOUR SAFTEY

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN

THE VICINTIY OF THIS OR ANY OTHER APPLIANCE.

POST IN PROMINENT LOCATION

INSTRUCTIONS TO BE FOLLOWED IN THE EVENT USER SMELLS GAS. THIS

INFORMATION SHALL BE OBTAINED BY CONSULTING YOUR LOCAL GAS SUPPLIER.

AS A MINIMUM, TURN OFF THE GAS AND CALL YOUR GAS COMPANY AND YOUR

AUTHORIZED SERVICE AGENT. EVACUATE ALL PERSONNEL FROM THE AREA.

WARNING

IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE

CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION,

OPERATION & MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR

SERVICING THIS EQUIPMENT.

WARNING

RISK OF FIRE OR ELECTRIC SHOCK

DO NOT OPEN

WARNING, TO REDUCE THE RISK OF ELECTRICAL SHOCK, DO NOT REMOVE

CONTROL PANEL. NO USER-SERVICABLE PARTS INSIDE.

REPAIRS SHOULD BE DONE BY AUTHORIZED SERVICE PERSONNEL ONLY.

NOTICE

Using any part other than genuine Lang factory supplied parts relieves the manufacturer of all

liability.

Star reserves the right to change speci cations and product design without notice. Such

revisions do not entitle the buyer to corresponding changes, improvements, additions or

replacements for previously purchased equipment.

Due to periodic changes in designs, methods, procedures, policies and regulations, the

speci cations contained in this sheet are subject to change without notice. While Star

Manufacturing exercises good faith efforts to provide information that is accurate, we are

not responsible for errors or omissions in information provided or conclusions reached as a

result of using the speci cations. By using the information provided, the user assumes all risks

in connection with such use.

MAINTENANCE AND REPAIRS

Contact your local dealer for service or required maintenance. Please record the model number, serial

number, voltage and purchase & Installation Information in the area below and have it ready when you

call to ensure a faster service.

SAFETY SYMBOL

Model No.:

Serial No.:

Voltage:

1-Phase or 3 Phase:

Purchased From:

Location:

Purchase Date:

Installed Date:

TABLE OF CONTENTS

Specications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Equipment Description . . . . . . . . . . . . . . . . . . . . . . . . 5

Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Installation

Prepare the Cabinet . . . . . . . . . . . . . . . . . . . . . . . . 7

Install Griddle into the Cabinet . . . . . . . . . . . . . . . . . . 8

Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . 8

Initial Start-Up

Pre-Power On . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Power On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Seasoning Cooking Surface. . . . . . . . . . . . . . . . . . . . 9

Operation

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Suggested Times and Temperatures . . . . . . . . . . . . . . . 10

Maintenance

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Carbon Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . 11

Troubleshooting

Symptoms / Possible Causes . . . . . . . . . . . . . . . . . . . 12

Possible Causes / Test . . . . . . . . . . . . . . . . . . . . . . 13

Wiring Diagram

208/240VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

480VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Exploded View & Parts List . . . . . . . . . . . . . . . . . . . . .16 - 18

PROBLEMS, QUESTIONS or CONCERNS

Before you proceed consult you authorized Lang service agent directory

Call the Lang Technical Service & Parts Department at 1-800-438-5264.

NOTICE ServiceonthisoranyotherLangappliancemustbeperformedbyqualied

personnel only. Consult your Lang Authorized Service Agent Directory.

You can call our toll free number 1-800-438-5264 or visit our web site

WWW.STAR-MFG.COM for the service agent nearest you.

28. 5"

723mm

11 .1" /281mm

7.6" /194mm

2.5" /64mm

2.8" /70mm MIN.

6.5"/165 mm

11 .1" /281mm

74. 4" /1890mm

62. 4" /1586mm

50. 4" /1281mm

38. 4" /976mm

26. 4" /672mm 26.8 "

679 mm

WIDTH VARIES

BY MOD E L

WIDTH & POS ITION

VARY BY MODEL

28.5 "/723mm

IL1572a

EQUIPMENT SPECIFICATIONS

Model Top-Rough Opening Controls-Opening Clearance from combustible

surface Weight Freight Class

Width Depth Height Width Actual Shipping

136TDI 36.8” 26.8” 6.5” 30.8”

Sides: 2”, Back: 2”

263 lbs. 410 lbs.

933mm 679mm 165mm 781mm 120 kg 186 kg

148TDI 48.8” 26.8” 6.5” 37.3” 368 lbs. 525 lbs.

1238mm 679mm 165mm 946mm 167 kg 239 kg

160TDI 60.8” 26.8” 6.5” 43.8” 589 lbs. 665 lbs.

1543mm 679mm 165mm 1111mm 268 kg 302 kg

MODEL VOLTSAC Hz. PH KW

TOT. A1PH. SPLY L1 L2 L3 SPLY KW

TOT. A.

1PH. SPLY L1 L2 L3 SPLY

136TDI 208/240 60 1/3 18 87 2 50 50 50 6

136TDI-480V 480 60 3 18 22 22 22 12

148TDI 208/240 60 1/3 24 116 1 75 75 50 3

148TDI-480V 480 60 3 24 33 33 22 8

160TDI 208/240 60 1/3 1 58 2 50 29 29 6 18 87 2 50 50 50 6

160TDI-480V 480 60 3 12 22 13 13 12 18 22 22 22 12

EQUIPMENT DESCRIPTION

Electric Drop-In Griddle

The griddle dimensions are 26” (66cm) Deep, 5 3/8” (13.65cm) High, and width is dependent on model

number.

The griddle surface is constructed of 1” thick highly polished steel to ensure even heat throughout the

griddle. This reduces hot and cold spots and improves recovery time.

Controls

Each twelve-inch section has its own easy to use solid-state temperature controls with a temperature

range from 175°F (79°C) to 450°F (232°C) in 25° increments.

Each twelve-inch section has a set of 6 kW elements for high efciency, quick recovery and outstanding

performance.

NOTICE The data plate is on the right side of the griddle. The oven voltage,

wattage,serialnumber,wiresize,andclearancespecicationsare

on the data plate. This information should be carefully read and

understood before proceeding with the installation.

1” Griddle Surface

Gutter

Grease Drawer

Section Temp Dial Power

Connection

Box

IL1573

UNPACKING

Receiving the Griddle

Upon receipt, check for freight damage, both visible and concealed.

Visible damage should be noted on the freight bill at the time of delivery

and signed by the carrier’s agent. Concealed loss or damage means loss or

damage, which does not become apparent until the merchandise has been

unpacked.

If concealed loss or damage is discovered upon unpacking, make a written

request for inspection by the carrier’s agent within 15 days of delivery. All

packing material should be kept for inspection. Do not return damaged

merchandise to Star Manufacturing International. File your claim with the

carrier.

Location

Prior to un-crating, move the griddle as near its intended location as practical. The crating will help

protect the unit from the physical damage normally associated with moving it through hallways and

doorways.

Un-crating

The griddle will arrive completely assembled inside a wood frame covered by a cardboard box and

strapped to a skid.

Remove the cardboard cover, cut the straps and remove the wood frame.

THE UNIT IS EXTREMELY HEAVY. FOR SAFE HANDLING,

INSTALLER SHOULD OBTAIN HELP AS NEEDED, OR EMPLOY

APPROPRIATE MATERIALS HANDLING EQUIPMENT (SUCH AS

A FORKLIFT, DOLLY, OR PALLET JACK) TO REMOVE THE UNIT

FROM THE SKID AND MOVE IT TO THE PLACE OF

INSTALLATION.

ANY STAND, COUNTER OR OTHER DEVICE ON WHICH OVEN

WILL BE LOCATED MUST BE DESIGNED TO SUPPORT THE

WEIGHT OF THE GRIDDLE.

SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK

WHEN CUT.

CAUTION

INSTALLATION

Prepare the Cabinet

Cabinet base must

have cross air

ventilation. It does not

matter if it is on the

ends or sides. If vents

are not installed, the

controls may overheat

rendering the griddle

useless. For best

results, provide a

knockout for the control

panel a minimum of

4½”- from the griddle

support surface as on

the following pages.

36.750”

30.60”

30.00”

26.750”

31.750”

36.00”

48.750”

37.10”

34.00”

26.750”

32.00”

36.00”

60.750”

38.00”

26.750”

6.5”

7.0”

32.00”

36.00”

4.5”

6.0”

6.5”

7.0”

4.5”

6.0”

6.5”

7.0”

4.5”

6.0”

136SDI / TDI

148SDI / TDI

160SDI / TDI

Cabinet Cut-out

IL1571a

INSTALLATION CONT.

Install the Griddle into the Cabinet

Turn the griddle over, taking care not to kink or pinch any sensor wires. Set the griddle on the table that

it is to be installed in (leaving a hole big enough to slip the control panel through).

Insert the control panel through the hole and out of the control opening of the cabinet.

The hole must be such that the control box can come out of the cabinet 18” for serviceability.

Lower the griddle plate to sit at in the table opening.

Electrical Connection

The electrical connection must be made in accordance with local codes or in the absence of local codes

with NFPA No. 70; latest edition (in Canada use: CSA STD. C22.1).

A power connection box is provided for power connection.

This box must be installed a minimum of 18” from the heating elements in the cabinet box.

All electrical connections can be made at this box.

The griddle can now be connected to power.

DANGER: THIS APPLIANCE MUST BE GROUNDED AT THE TERMINAL

PROVIDED. FAILURE TO GROUND THE APPLIANCE COULD

RESULT IN ELECTROCUTION AND DEATH.

INSTALLATION OF THE UNIT MUST BE DONE BY PERSONNEL

QUALIFIED TO WORK WITH ELECTRICITY AND PLUMBING.

IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL

AND/OR DAMAGE TO EQUIPMENT. UNIT MUST BE INSTALLED IN

ACCORDANCE WITH ALL APPLICABLE CODES.

NOTICE: The data plate is located behind access panel between controls and

grease drawer. The grill voltage, wattage, serial number, wire size,

andclearancespecicationsareonthedataplate.Thisinformation

should be carefully

read and understood before proceeding with the installation.

NOTICE: The installation of any components such as a vent hood, grease

extractors,reextinguishersystems,mustconformtotheir

applicable National, State and locally recognized installation

standards.

ALWAYS KEEP THE AREA NEAR THE APPLIANCE FREE FROM

COMBUSTIBLE MATERIALS.

KEEP FLOOR IN FRONT OF EQUIPMENT CLEAN AND DRY.

IF SPILLS OCCUR, CLEAN IMMEDIATELY, TO AVOID THE DANGER

OF SLIPS OR FALLS.

BE SURE THE POWER SUPPLY VOLTAGE MATCHES THE VOLTAGE

SPECIFIED ON THE NAMEPLATE LOCATED ON THE TOP OF THE

CONTROL BOX

CAUTION

WARNING

INITIAL START UP

Pre-Power On

Before turning the griddle on verify all electrical connections and remove excess shipping grease

from the griddle surface.

Turning the Power On

Set the main power switch, located at the far left of the control panel, to the “ON” (up) position (there

are two “ON” switches on the 5 and 6-foot griddles).

Set each cooking section’s power switch, located next to each temperature dial, to the “ON” (up)

position.

Set the temperature dials to 200°F (93°C).

Heat the griddle at 200°F (93°C) for 2 hours to evaporate any moisture that may be in the elements.

After 2 hours at 200°F (93°C), turn the griddle temperature up to 350°F (177°C) for 30 minutes.

After the griddle reaches 350°F (177°C) for 30 minutes, turn the griddle up another 50°F (10°C) for

another 30 minutes and repeat this until the griddle is at 450°F (232°C) for 30 minutes

The griddle may emit a small amount of smoke as the cooking surface passes the 300°F (149°C)

point. Do not be alarmed as the smoke is caused by oils associated with the manufacturing process

and will stop when the griddle reaches 350°F (177°C).

Season the Cooking Surface

The cooking surface must be “seasoned” in order to eliminate product sticking during cooking.

To season, heat the griddle to 250°F (121°C).

Once at 250°F (121°C), coat the cooking surface with non-salted vegetable oil.

Allow the griddle to stand at 250°F (121°C) until the cooking surface looks dry then coat it again.

Heat the griddle to 350°F (177°C) and repeat the procedure.

NOTICE: Duringtherstfewhoursofoperationyoumaynoticeasmall

amount of smoke coming off the griddle, and a faint odor from the

smoke. This is normal for a new griddle and will disappear after

therstfewhoursofuse.

OPERATION

General

The suggested time and temperature chart (below) is provided as a guide for the products listed only.

If different temperature settings are to be used, select one side of the griddle and operate at the

lowest temperature. Adjoining sections should be set at progressively higher temperatures.

Do not try to operate the end sections hot and the center sections cool.

ALWAYS KEEP THE AREA NEAR THE APPLIANCE FREE FROM

COMBUSTIBLE MATERIALS.

KEEP FLOOR IN FRONT OF EQUIPMENT CLEAN AND DRY. IF

SPILLS OCCUR, CLEAN IMMEDIATELY, TO AVOID THE DANGER

OF SLIPS OR FALLS.

NOTICE Use only cleaners marked “SAFE ON ALUMINUM”

Operations

An understanding of how the griddle sections are controlled will be a valuable aid in loading product

on your unit.

Each 12-inch section of your griddle is independently controlled by a temperature controller. The

temperature control sensor is mounted in the center of each cooking section under the griddle plate.

If the product is loaded directly over the temperature sensor, that section will turn on and the

burner will heat the entire cooking section. If the product is loaded to the side, front or back of the

temperature sensor, the thermostat will react to the temperature change much slower.

During slow periods with minimal loads,

do not load directly over the thermostat

sensors as this will unnecessarily

turn the burners on and overheat the

remainder of the section not being

utilized.

Turn the product and continue cooking

until it is done.

Remove the product from the griddle.

When reloading the griddle, rst use the

griddle surface on which a previous load

was not placed. This will help insure the

proper griddle temperature.

SUGGESTED TIMESAND TEMPERATURES

PRODUCTS TEMPERATURE

F / C TIME (MIN)

HAMBURGER

350°F / 176°C

2 patties per LB 6 to 8

4 patties per LB 4 to 6

6 patties per LB 3 to 4

STEAKS

1/2 to 3/4 inch thick, cooked medium 375°F / 190°C 5 to 7

3/4 to 1 inch thick, cooked medium 8 to 10

Lamb Chops 350°F / 176°C 6 to 8

Pork Chops 6 to 8

Salmon 350°F / 176°C 6 to 8

Halibut 325°F / 162°C 6 to 8

Snapper 6 to 8

Hash Brown Potatoes 375°F / 190°C 3 to 4

Bacon 350°F / 176°C 3 to 4

Sausage Links or Patties 3 to 4

Ham (Pre-cooked) 375°F / 190°C 2

Eggs 275°F / 135°C 2 to 4

Note: The times and temperatures in this chart are intended as a general guide and starting point.

Your actual times and temperatures may vary from this chart.

CAUTION

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