KTM 1290 Super Duke R Manual

SETUP INSTRUCTIONS 2021

1290 SUPER DUKE R

Art. no. 3214400en

INTRODUCTION

*3214400en*

3214400en

01/2021

INTRODUCTION

Perform the work described in these setup instructions before the vehicle is delivered to the customer.

Read the setup instructions in their entirety before beginning work.

These setup instructions were written to correspond to the latest state of this series. We reserve the right to make

changes in the interest of technical advancement without at the same time updating this manual.

We shall not provide a description of general workshop methods. Likewise, safety rules that apply in a workshop

are not specified here. It is assumed that the work will be performed by a fully trained mechanic.

All specifications contained herein are non-binding. KTM Sportmotorcycle GmbH specifically reserves the right

to modify or delete technical specifications, prices, colors, forms, materials, services, designs, equipment, etc.,

without prior notice and without specifying reasons, to adapt these to local conditions, as well as to stop produc-

tion of a particular model without prior notice. KTM accepts no liability for delivery options, deviations from fig-

ures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that

does not belong to the regular scope of supply.

Reproduction, even in part, as well as copying of all kinds, is permitted only with the express written permission

of the copyright owner.

ISO 9001(12 100 6061)

KTM applies quality assurance processes that lead to the highest possible product quality as

defined in the ISO 9001 international quality management standard.

Issued by: TÜV Management Service

KTM Sportmotorcycle GmbH

Stallhofnerstraße 3

5230 Mattighofen, Austria

This document is valid for the following models:

1290 SUPER DUKE R EU (F9903U9, F9903U2)

1290 SUPER DUKE R JP (F9986U9)

1290 SUPER DUKE R CN (F9987U9)

1290 SUPER DUKE R US (F9975U2, F9975U9)

1 MEANS OF REPRESENTATION

1.1 Symbols used

The meaning of specific symbols is described below.

Indicates an expected reaction (e.g. of a work step or a function).

Indicates an unexpected reaction (e.g. of a work step or a function).

Indicates a page reference (more information is provided on the specified page).

Indicates information with more details or tips.

Indicates the result of a testing step.

Indicates a voltage measurement.

Indicates a current measurement.

Indicates a resistance measurement.

Indicates the end of an activity including potential rework.

1.2 Formats used

The typographical formats used in this document are explained below.

Proprietary name Indicates a proprietary name.

Name®Indicates a protected name.

Brand™ Indicates a brand available on the open market.

Underlined terms Refer to technical details of the vehicle or indicate technical terms, which

are explained in the glossary.

SETUP 2

2.1 Transport mode

H02713-01

This vehicle was blocked for transport in the software.

To operate the vehicle, the vehicle electronics must be enabled.

This process is conducted during initial setup in KTM Dealer.net.

Enabling ensures that the initial setup in KTM Dealer.net is docu-

mented.

Enabling can be performed either temporarily, e.g. for a test ride,

or permanently for vehicle handover.

Info

Make sure that the vehicle is permanently enabled before

handing it over to the customer.

2.2 Unpacking and setting up the vehicle

Preliminary work

–Remove the box.

S04112-01

Main work

–Remove the adhesive tape in the upper area of the motorcycle.

S04113-01

–Roll down the film at the sides.

Info

To avoid damaging the motorcycle during unpacking,

leave the other films on the vehicle until you have fin-

ished work on the vehicle.

–Remove the separate enclosure and unpack it. Check that the

scope of supply is complete using the enclosed packing list.

Info

The procedure for missing components is described in

the Customer Service Manual.

–Check the vehicle for transport damage.

Info

The procedure in the event of transport damage is

described in the Customer Service Manual.

2 SETUP

S04114-10

–Remove cable tie(s) 1.

–Remove screws 2and 3.

–Take off the controls from the transport holder.

S04115-10

–Remove the handlebar clamp screws 4.

–Take off the handlebar clamp and transport holder.

S04116-01

–Position the handlebar.

The markings of the handlebar scale are located centrally

between the handlebar clamp.

–Position the handlebar clamp. Mount and tighten the screws

evenly.

Guideline

Screw, handlebar

clamp

M8 20 Nm (14.8 lbf ft)

S04117-10

–Position the brake assembly on the handlebar.

–Position brake assembly clamp on the handlebar.

The holding lug of the clamp engages in the combination

switch.

–Mount and tighten screws 5.

Guideline

Remaining screws,

chassis

M6 10 Nm (7.4 lbf ft)

S04118-10

–Position the clutch assembly on the handlebar.

–Mount and tighten screw 6.

Guideline

Remaining screws,

chassis

M6 10 Nm (7.4 lbf ft)

SETUP 2

S04119-10

–Unplug connector 7.

–Position the combination instrument rack on the handlebar.

–Mount screw 8, but do not tighten yet.

–Move the combination instrument into the desired position.

–Tighten screw 8.

Guideline

Screw, combination

instrument clamping

M6 2 Nm (1.5 lbf ft)

–Plug in connector 7with sleeve.

S04120-01

–Mount and tighten the rear mirror on both sides.

S04121-10

(1290 SUPER DUKE R US)

–Bond the reflectors on the right and left side of the reflec-

tor holder.

–Mount the reflector holder on license plate holder 9.

S04122-01

–Remove the passenger seat. ( p. 7)

–Secure tool set with the rubber strap.

2 SETUP

S04150-01

–Carefully loosen and remove the tension belts around the fork

legs.

The vehicle is released at the front.

Info

An assistant prevents the motorcycle from falling over.

–Remove the cable ties on either side of the footrest.

–Together with an assistant, take the vehicle off the pallet.

–Remove the radiator shield.

S04184-10

–Remove the passenger seat. ( p. 7)

–Remove the front rider's seat. ( p. 7)

–Remove the black ignition key and KEYCODECARD and keep in a

safe place for the handover.

–Remove cover bk.

–Plug in the connector of starter relay bl.

–Mount the cover.

–Charge the 12-V battery. ( p. 11)

–Remove the protective film.

–Refuel. ( p. 13)

–Prepare the vehicle according to the specifications in

KTM Dealer.net for handover to the customer.

WORK 3

3.1 Removing the passenger seat

S03911-10

–Insert the RACE-ON key or the black ignition key into seat

lock 1and turn clockwise.

–Lift passenger seat at the front and pull it out of the bracket

toward the front.

–Remove the passenger seat.

–Remove the ignition key.

3.2 Mounting the passenger seat

S03912-10

–Hook recesses 1of the passenger seat in guides 2and

lower the front seat while pushing it back.

–Position the locking pin in the lock housing and push the pas-

senger seat down at the front.

The locking pin engages with an audible click.

–Check that the passenger seat is mounted correctly.

3.3 Removing the front rider's seat

Preparatory work

–Remove the passenger seat. ( p. 7)

S03913-10

Main work

–Unlock the front rider's seat with loop 1underneath the pas-

senger seat.

–Raise the front rider's seat at the rear and remove it.

3 WORK

3.4 Mounting the front rider's seat

S03914-10

Main work

–Hook recess 1of the front rider's seat into guide 2, lower it

at the rear and push it forward.

–Position the locking pin in the lock housing and push the pas-

senger seat down at the front.

The locking pin engages with an audible click.

–Check that the front rider's seat is mounted correctly.

Finishing work

–Mount the passenger seat. ( p. 7)

3.5 Removing the 12-V battery

Warning

Risk of injury Battery acid and battery gases cause serious chemical burns.

–Keep 12 V batteries out of the reach of children.

–Wear suitable protective clothing and safety glasses.

–Avoid contact with battery acid and battery gases.

–Keep sparks or open flames away from the 12 V battery.

–Only charge 12 V batteries in well-ventilated rooms.

–Rinse the affected area immediately with plenty of water in the event of contact with the skin.

–Rinse eyes with water for at least 15 minutes and consult a doctor immediately if battery acid and

battery gases get into the eyes.

Caution

Danger of accidents Electronic components and safety devices will be damaged if the 12-V battery is dis-

charged or missing.

If the 12-V battery is discharged or defective, malfunctions in the vehicle electronics can occur, espe-

cially when starting.

–Never operate the vehicle with a discharged 12-V battery or without a 12-V battery.

Preparatory work

–Remove the passenger seat. ( p. 7)

–Remove the front rider's seat. ( p. 7)

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