kozy heat KOMFORT ZONE KIT Manual de usuario
HUSSONG MANUFACTURING CO., INC.
READ ALL THESE STEPS
BEFORE STARTING INSTALLATION.
LEAVE THESE INSTRUCTIONS WITH THE
APPLIANCE.
This kit must be installed by a qualied installer,
service agency, or gas supplier at the time of
the heater installation. These instructions must
be used in conjunction with the installation and
operation manual provided with the appliance.
Please read the appliance owner’s manual
completely before performing any procedures in
these instructions.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
KOMFORT ZONE KIT
#KZK-072
For use with the Callaway-72 #CLW-72
Direct Vent Gas Fireplace
This optional convection duct kit redistributes the
warm air ow away from the replace opening to
a more desirable location using natural convection
without the use of a fan. The warm air ow may be
relocated to a position higher up the wall, out the
sidewalls, or even to an adjacent room. The result
is much cooler wall temperatures above the re-
place opening for locating televisions, artwork, etc.
The use of this kit will permit lower mantel clear-
ances to be used. These lower mantel clear-
ances must be only used when the KZK Duct
system is installed.
English and French installation manuals are available through your
local dealer. Visit our website www.kozyheat.com.
Les manuels d’installation en français et en anglais sont disponibles
chez votre détaillant local. Visitez
www.kozyheat.com
.
Hussong Manufacturing Co., Inc.
P.O. Box 577, 204 Industrial Park Drive
Lakeeld, MN 56150-0577, USA Rev. 3, 4/20
1.0 INTRODUCTION.......................................................................3
1.1 Kit Contents.......................................................................................... 3
1.2 Suggested Congurations.............................................................. 4
1.3 Dimensions and Overview ............................................................. 5
1.4 Air Duct Run......................................................................................... 6
2.0 FRAMING AND CLEARANCES................................................7
2.1 Clearance to Sprinkler...................................................................... 7
2.2 Framing.................................................................................................. 8
3.0 FACING AND FINISHING.........................................................9
3.1 Non-combustible Requirements.................................................. 9
3.2 Combustible Finish..........................................................................10
3.3 Hearth and Mantel Clearances....................................................12
4.0 INSTALLATION .......................................................................13
Komfort Zone Kit #KZK-072 R.3 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces 3
1.1 Kit Contents
• (1) 72" plenum kit: KZK-072
• (1) plenum discharge trim: KZK-072DT
• (12) 6" collars - (6) to attach to the bottom of the plenum; (6) to
attach to the unit where the cover plates are removed
(1) KZK-610 is used for a 10' vent run. If installing beyond 10' vent run,
you will need to order (1) KZK-CPL6.
KZK-CPL6 is (6) 6" couplers that connect (2) KZK-610
1.0 INTRODUCTION
71⁄”
(1826mm)
4⁄”
(103mm)
#KZK-072
6 take o collars included
(6) - 10’x 6” (aluminum ex) listed to UL-181Class 0 Air Duct
#KZK-610
Figure 1.1, #KZK-072
Figure 1.2, #KZK-610
4Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-072 R.3
1.2 Suggested Congurations
Figure 1.3, #KZK-072 Suggested Congurations
#KZK-072 FRONT WALL OUTLET #KZK-072 REAR WALL OUTLET
#KZK-072 CORNER INSTALLATION
Komfort Zone Kit #KZK-072 R.3 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces 5
1.3 Dimensions and Overview
Minimum
½”(12mm)
clearance to
combustibles
around pipe
The tubing that connects the plenum to the replace must be UL181 Class 0 approved air duct.
If you are mounting the plenum above the replace 10’(3m) or less, use (1) #KZK-610 kit.
If you are mounting the plenum above the replace between 10’ (3m) to 20’(6m)
you will need (2) #KZK-610 kit and #KZK-CPL6 coupler kit.
Figure 1.4, KZK-072 Dimensions
Figure 1.5, KZK-072 Overview
70”
(1778mm)
8¾”
(222mm)
22”
(558mm)
3½”
(89mm)
2⁄”
(54mm)
6”
(152mm)
4”
(102mm)
8⁄” (220mm)
12½”
(317mm)
1”(25mm)
STANDOFF 1¼” (32mm)
STANDOFF
2”(50mm) STANDOFF
8¾”
(222mm) 8¾”
(222mm)
8¾”
(222mm)
1”(25mm)
STANDOFF
#KZK-072
6Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-072 R.3
1.4 Air Duct Run
IMPORTANT: The air duct pipe cannot run horizontally without a
vertical rise.
IMPORTANT: The 1/2" clearance around the air duct pipes must be
maintained.
Use #KZK-610 UL181 Class 0 Air Duct piping to connect the plenum(s)
to the unit.
Hussong Mfg. requires pipes to be listed as UL181 Class 0 Air Duct to
connect the plenum(s) to the unit.
Figure 1.6, Minimum Vent Pipe Run
WHEN INSTALLING AIR DUCT PIPE MAINTAIN A MINIMUM 4" VERTICAL RISE FOR EVERY 12" HORIZONTAL RUN
12”
(304mm)
4”(102mm)
MINIMUM BEND RADIUS=6” (152mm)
Komfort Zone Kit #KZK-072 R.3 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces 7
2.0 FRAMING AND CLEARANCES
Figure 2.1, KZK Clearance to Sprinkler
2.1 Clearance to Sprinkler
• In a situation where a sprinkler head is installed within the
proximity to a #KZK discharge opening, the diagram below
MUST be followed.
• The distance between a sprinkler head and discharge opening
cannot be less than 60" (1524mm) in length at every point from
the origin of the discharge opening. You must also verify the
sprinkler head sensor is set to the proper heat setting so it does
not activate when the room heats up from the replace being
operated normally.
• Please follow local building codes to determine what
temperature setting is relevant for your installation.
CEILING
SPRINKLER HEAD
60”
(1524mm) MIN
2½”
(63mm)
MIN
8Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-072 R.3
72”
(1829mm)
5½”
(140mm)
86½”
(2197mm)
81½”
(2071mm)
40¾”
(1035mm) 48⁄”
(1235mm)
86”
(1235mm)
2½”
(63mm)
5½”
(139mm)
45¼” (1149mm) MIN
20’ (6m) MAX
49½”
(1257mm)
40¾”
(1035mm)
22”
(558mm)
2.2 Framing
Figure 2.2, Rough Opening Figure 2.3, Minimum Clearance from Air Discharge to Ceiling
Figure 2.4, Framing and Clearances
2½”
(63mm)
CEILING
Komfort Zone Kit #KZK-072 R.3 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces 9
3.0 FACING AND FINISHING
3.1 Non-combustible Requirements
COMBUSTIBLE MATERIAL ALLOWEDNON-COMBUSTIBLE MATERIAL ONLY COMBUSTIBLE MATERIAL ALLOWED
SEE IMAGE BELOW FOR ACCEPTABLE
SCREW LOCATIONS
COMBUSTIBLE MATERIAL ALLOWED
NON-COMBUSTIBLE MATERIAL ONLY
LOWER COVER PANEL
COMBUSTIBLE MATERIAL ALLOWED
(BOTTOM 3/4”[19mm])
¾”
(19mm)
39⁄”
(1006mm)
75⁄”
(1915mm)
18⁄”
(465mm)
10½”
(267mm)
6⁄”
(161mm)
21⁄”
(538mm)
¾”
(19mm)
13”
(330mm)
3¾”
(95mm)
9¾”
(248mm) 1½”
(38mm)
3¾”
(95mm)
13”
(330mm)
NON-COMBUSTIBLE MATERIAL ONLY
COMBUSTIBLE MATERIAL ALLOWED
NO SCREWS ALLOWED
NO SCREWS ALLOWED
NO SCREWS ALLOWED
SCREW PATTERN LOCATIONS
Figure 3.1, Minimum Non-combustible Finishing Dimensions
Figure 3.2, Minimum Non-combustible Finishing Dimensions Screw Locations
10 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-072 R.3
3.2 Combustible Finish
3.2.1 Trim Installation
NOTE: It is not required to use the #KZK-072 discharge trim (KZK-
072DT) if desired to run nishing material up to the nishing material
stando. Finishing material must not block the opening and must be
run evenly along the plenum opening.
WARNING! RISK OF OVERHEATING AND FIRE! Ensure the KZK duct
system is installed in accordance to this manual AND the convection
bae is removed when using these combustible clearances.
Figure 3.3, Drywall Finish
Figure 3.4, Combustible Finish Material up to 1" Thick
Figure 3.5, Non-combustible Material Trim Finish
3¼”
(83mm)
DISCHARGE TRIM
COMBUSTIBLE MATERIAL
DRYWALL STOPS AT FINISHING MATERIAL STAND OFFS
AROUND KZK DISCHARGE OPENING. DISCHARGE TRIM
COVERS THESE EDGES COMPLETELY.
4⁄”
(104mm)
COMBUSTIBLE MATERIAL
UP TO 1” (25mm) THICK
DISCHARGE TRIM
UP TO 1”(25mm) THICK COMBUSTIBLE MATERIAL UP TO EDGE
OF DISCHARGE TRIM. 1”(25mm) COMBUSTIBLE MATERIAL CANNOT GO
CLOSERTO DISCHARGE OPENING. 1” (25mm) COMBUSTIBLE MATERIAL
GOES ON TOP OF ANY REQUIRED NON-COMBUSTIBLE MATERIAL
REQUIRED ON THE FIREPLACE.
2¼”
(57mm)
NON-COMBUSTIBLE MATERIAL
UP TO DISCHARGE OPENING
NON-COMBUSTIBLE MATERIALS, SUCH AS TILE OR STONE,
UP TO THE AIR DISCHARGE OPENING. MINIMUM AIR
DISCHARGE OPENING MUST BE MAINTAINED THE ENTIRE
LENGTH OF AIR DISCHARGE OPENING.
DISCHARGE TRIM IS OPTIONAL FORTHIS INSTALLATION.
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