Konica Minolta RANGE 5 Manual de usuario

The Visionary Eye

Creating the Future Style of Manufacturing

NEW

Osaka, Japan EMail : 3dsales@konicaminolta.jp Web : http://konicaminolta.com/instruments

Konica Minolta Sensing Americas, Inc. New Jersey , U.S.A. Phone: 888-473-2656 (in USA), 201-236-4300 (outside USA) Fax: 201-785-2482

EMail : vivid3d@se.konicaminolta.us Web : http://se.konicaminolta.us/3d

Konica Minolta Sensing Europe B.V. German Oce München, Germany Phone: +49(0)89 4357 156 0 Fax: +49(0)89 4357 156 99

EMail : info.germany@seu.konicaminolta.eu Web : http://www.konicaminolta.eu

French Oce Roissy CDG, France Phone : +33(0)1 493-82519 Fax: +33(0)1 493-84771

EMail : info.france@seu.konicaminolta.eu Web : http://www.konicaminolta.eu

UK Oce Milton Keynes, United Kingdom Phone : +44(0)1908 540-622 Fax: +44(0)1908 540-629

EMail : info.uk@seu.konicaminolta.eu Web : http://www.konicaminolta.eu

Italian Oce Milan, Italy Phone : +39 02 39011.425 Fax: +39 02 39011.223

EMail : info.italy@seu.konicaminolta.eu Web : http://www.konicaminolta.eu

Polish Oce Wroclaw, Poland Phone : ++48(0)71 33050-01 Fax: +48(0)71 734 52 10

EMail : info.poland@seu.konicaminolta.eu Web : http://www.konicaminolta.eu

Konica Minolta (CHINA) Investment Ltd. SE Sales Division Shanghai, China Phone: +86-021-5489 0202 Fax: +86-021-5489 0005

Konica Minolta Sensing Singapore Pte Ltd. Singapore Phone: +65 6563-5533 Fax: +65 6560-9721

New addition to RANGE7 lineup! New RANGE5 oers excellent cost performance!

NEW

Non-contact 3D digitizer suitable for industrial applications requiring high accuracy and reliability

KONICA MINOLTA

Do you make 2D drawings simply to

check your 3D model?

How reliable is your surface profile

evaluation, such as checking of

distortion in a free-form surface?

Is the evaluation of wall thickness or

machining stock inspection for cast

parts sucient?

Do you spend too much time

correcting the dies for press parts?

Are the bosses, ribs and holes of

plastic parts formed in accordance

with the original design?

Is inspection totally dependent on

skilled workers?

■Principal applications and measurement targets

Quality inspection (conrmation and verication of whether parts are

manufactured to specications) and reverse engineering (quantication

of quality and capability of parts, etc.) from development to

prototyping phases

• Cast and other formed materials

• Pressed parts

• Injection molded parts

• Various machined parts

• Reverse engineering

• Rapid prototyping

• Creation of machining data

• Digital mockup

Non-contact 3D digitizer KONICA MINOLTA RANGE5 can

instantaneously digitize the external profiles of various

industrial parts, including press parts, machined parts, dies,

prototypes, cast parts and injection molded parts, into

3D data. The digitized profile data can then be accurately

reproduced on a computer screen. By comparing this

data against 3D CAD data with optional application

software, you can quickly output measurement reports on

overall deviation, cross-sectional deviation, wall thickness

distribution and GD&T (Geometric Dimensioning and

Tolerance). This allows increased speed and improved quality

in the manufacturing process.

In addition to measurement for inspection and quality control,

KONICA MINOLTA RANGE5 oers various applications including:

KONICA MINOLTA RANGE5 opens up the future possibilities

of non-contact 3D measurement by adding the elements

of increased reliability, improved operability and easier

transportability to Konica Minolta's accumulated optical

technologies and auto-focus function.

①Contour evaluation ②Cross-section inspection ③

Dimension inspection

(GD&T)

④Report output

e Upper limit Lower limit

Date/time

Inspection Report

Measurement

Name Type Measured

value

Distance

Measurement

Name Type Measured value

Distance

radius

Screen shot examples from optional application software.

SOLUTION

KONICA MINOLTA RANGE5 will change the process of manufacturing.

Problems can be solved by using KONICA MINOLTA RANGE5

and 3D CAD data, without the need for 2D drawings.

Solution 1

Cast parts can be visualized and quantied for the evaluation of wall

thickness distribution, enabling inspection for excessively thin walls

and lack of machining stock. Early feedback of the results to the de-

sign and production processes reduces losses in later processes.

Solution 2

By visualizing the spring-back which occurs during form-

ing trials in press die making, the location and amount

of distortion can be pinpointed precisely, leading to im-

proved accuracy of die correction and reduced correction

cycles.

Solution 3

By creating 3D CAD data of the dimensions and tolerances for inspec-

tion points such as the positions of bosses, ribs and holes of plastic

products in advance, you can automatically create dimension inspec-

tion reports on GD&T analysis, etc., resulting in the development of a

routine and speeding up the inspection process.

The direct comparison of 3D scan data against 3D CAD data provides visual and quantitative evaluation of surface

distortion and cross-sections of part exteriors, even those with multiple free-form surfaces. By doing this, you can

conrm and verify whether parts are manufactured to the design.

KONICA MINOLTA RANGE5 is designed to provide high oper-

ability and reliability. It is a user-friendly 3D digitizer that

provides easy operation with intuitive GUIs, minimization of

erroneous measurements, and always oers high-quality 3D

data regardless of the target shape or surface conditions.

Personal computer

(commercial product)

01 Easy-to-carry digitizer with integrated

camera and controller

The KONICA MINOLTA RANGE5 is a new 3D digitizer series full

of 3D digitizing know-how accumulated from Konica Minolta's

over 10 years of experience. The compact and lightweight

design integrates the camera and controller in a single body

weighing only approximately 6.7 kg, providing high mobility

on measurement sites.

02 Various focusing functions for quick

capturing of clear 3D data

The auto-focus (AF) function implements further advances that

only Konica Minolta could provide, to oer a multi-focus mode

which automatically shifts the focus position in two steps to

obtain more accurate and sharper 3D measurement data. This

is especially eective for measurement of deep objects. The ad-

justment of distance and angle of view is also easy by using the

point AF function which adjusts the focus to the point specied

by the user and the Field of View (FOV) indicator which shows

the current measurement area.

03 The 3D preview function reduces erro-

neous measurements

The 3D preview function allows users to predict measurement

results quickly. With a pre-scan of only 0.4 seconds, users can

check for measurement area depth, dead angles, scan problems

due to surface conditions, etc. beforehand to greatly reduce er-

roneous measurements.

04 Excellent ability to measure glossy sur-

faces, surpassing normal assumptions

regarding optical 3D digitizers

The new sensor and original measurement algorithm ensure

a wider dynamic range. Even glossy objects, such as metallic

surfaces, can be measured reliably.

INNOVATION

Innovative performance oered by a next-generation 3D digitizer

Full of various types of know-how to enable high-quality 3D data to be obtained quickly and easily.

The FOV indicator shows the current measurement area.

Check the focus on the monitor screen. Measurement results

Preview is displayed in 0.4 seconds.

Measurement of the machined surface of a cast part

USABILITY

The newly developed software RANGE VIEWER allows comfortable scanning operations.

The software, designed specically for KONICA MINOLTA RANGE Series, makes the process

from scanning to data integration quick and easy.

01 C

apable of measuring dark surfaces with-

out using spray or a special darkroom.

The RANGE5 is equipped with a new Dark Surface Mode

measurement function*1 developed utilizing our original data-

processing technology that enables measurements of dark

objects (with reectances as low as 2.5%*2). Since spraying before

measurement is not required, measurement inaccuracies caused

by uneven spray layer thickness are eliminated, and since spray

and cleaning liquids are not used, environmental load is also

reduced. Plus, measurements can be taken in a normal oce

environment*3, so there is no need to invest in a special darkroom.

*1 Although it has been greatly improved compare to our previous instruments,

there is no guarantee that the RANGE5 can measure all dark surfaces or metallic

gloss surfaces without spraying. Whether or not treatment of the surface prior to

measurement is necessary depends on actual use conditions.

*2 Reflectance at 660nm excluding specular reflectance. Based on Konica Minolta

standard measurement conditions.

*3 500 lx or less

Measurement example using Dark Surface Mode measurement function

Measurement subject

Measured data

03 Easy operation and high processing

ability for reduced total operation time

The total operation time from the setting of dis-

tance and angle of view, through scanning, to data

integration is about 35 minutes* to measure Konica

Minolta’s standard sample from 30 directions. High

operability and a processing ability of approximately

1 minute/cycle on average has been achieved.

* Measurement using markers (optional accessory). Other conditions are according to

Konica Minolta Sensing standards.

02 User-friendly software with navigation

messages

”RANGE VIEWER” is newly developed 3D data processing

software included as standard. It provides various editing

functions from scanning control of the instrument to alignment

of measured data and data merging. Easy-to-see icons and

a flexible GUI allow scanning and data editing to be done

seamlessly. The navigation messages which show instructions or

the next step allow beginners to easily and quickly learn operation.

RANGE VIEWER supports 64-bit editions of Windows®,

enabling large volumes of data to be processed. It also allows

quick data transfer to optional application software via IPC

(Inter Process Communication) without the need to save les.

* For detailed specications, refer to the Operating Environment of RANGE VIEWER in

this catalog.

① Attach markers so that

five to ten markers are

displayed on the monitor

screen during measure-

ment.

②Perform measurement and

check that the markers are

displayed on the monitor

screen.

③Position is aligned ac-

cording to the automatic

recognition of three or

more matching markers in

overlapped images during

measurements.

④ Results of the measure-

ment of the entire target

are obtained by repeating

steps ②and ③.

Measurement procedure with KONICA MINOLTA RANGE5 (measurement using markers)

WORK FLOW

Navigation message

Measurement subject

Measured data

Personal computer

(commercial product)

E F

01 Stable scanning with light sectioning

method

KONICA MINOLTA RANGE5 employs triangulation by the light

sectioning method, using a Class-2 semiconductor laser to sweep

the target with laser light. In as little as approximately 2 seconds,

a target is scanned with laser light that has passed through a slit,

and the reected light is received by the 1.31-megapixel CMOS

sensor that provides high-resolution information.

The information is then converted into 3D data using the data for

distance to the target calculated based on the triangulation prin-

ciple. One scan can obtain up to approximately 1,310,000 points

(1,280 x 1,024 points) of 3D coordinate data.

02 High reliability with minimized influ-

ence from environment conditions

The KONICA MINOLTA RANGE5 has adopted a new optical sys-

tem which adjusts focus based on the signal from the image

pickup device. It also has an integrated inner base-plate made

of CFRP (carbon ber reinforced plastic). As a result, the KONICA

MINOLTA RANGE5 has achieved a lightweight body, great rigid-

ity and high driving accuracy. At the time of measurement, the

KONICA MINOLTA RANGE5 provides high reliability when op-

erating in various environments by minimizing the inuence of

instrument tilt, temperature changes, etc.

03 High measurement accuracy based on

strict inspection standards

The KONICA MINOLTA RANGE5 has achieved high measure-

ment accuracy*1 of ±80 μm*2in accuracy evaluation using ball

bars*3 according to the guidelines in "VDI/VDE 2634*4 Part 2".

The testing method utilizing ball bars is planned to be included

in a Japanese Industrial Standards proposal related to the test-

ing of optical non-contact coordinate measuring instruments.

Konica Minolta performs testing based on "VDI/VDE 2634 Part 2"

using ball bars calibrated by the National Institute of Advanced

Industrial Science and Technology of Japan for all KONICA MINOLTA

RANGE5 units. We build condence by clearly indicating the product

accuracy and by conducting strict testing for each unit before shipment.

Accuracy: Measuring instrument accuracy expressed as error limits under the dened conditions.

Measured at a distance of 450 mm and ambient temperature of 20±1°C. Other conditions are according

to Konica Minolta Sensing standards.

Ball bar: Equipment for evaluation of accuracy, consisting of a bar that has balls attached at both ends.

VDI/VDE 2634: Optical measurement system testing guidelines issued by Germany in 2002.

Measurement of a ball bar at 10 positions inside a defined space as pre-shipment inspection (conceptual image)

04On-site calibration for maintaining high

reliability

A compact calibration chart

that can be set up on a table

is supplied as standard. When

calibration is required due

to changes in ambient tem-

perature, all you have to do is

to scan the calibration chart

according to the software

guidance.

This will ensure measurements with the same accuracy as the

time of shipment from the factory.

RELIABLE

Toward new horizons for optical 3D digitizers

The KONICA MINOLTA RANGE5 boasts high accuracy and reliability.

Points Konica Minolta Sensing cannot compromise as a manufacturer of measuring instruments.

Compact calibration chart

(standard accessory)

Ball bars

(For RANGE7, 5 )

CMOS sensor

CFRP box structure offering great rigidity and temperature characteristics

Measurement

target

Laser light

01 Measuring Stand Set with laptop shelf

(optional accessory)

The optional measuring stand allows stress-free work in cases

where measurement requires the KONICA MINOLTA RANGE5 to

be moved around.

Since the stand has a

shelf on which a lap-

top PC can be placed,

an all-in-one system

can be built to pro-

vide high mobility

within the measure-

ment environment.

02 Tripod Set (optional accessory)

The tripod can also be used with a dolly (optional accessory)

for easy movement.

03 Carrying Case (optional accessory)

The instrument, calibration chart and cables can be stored

securely.

04Rotating Stage Kit (3 kg/20 kg)

(optional accessory)

The rotating stage kit

allows automatic posi-

tioning of a target for

measuring from all sides

through 360°. Two mod-

els are available depend-

ing on the load: 3 kg and

20 kg.

05 Optional application software for

reverse engineering, testing, etc.

To compliment the advanced features of the KONICA MI-

NOLTA RANGE5 scanner, Konica Minolta oer a range of third-

party software solutions. Together we can identify the most

eective solution to meet the needs of the user to ensure they

obtain maximum benet from their investment. The software

packages oered by Konica Minolta include:

Etc

In addition the data from the KONICA MINOLTA RANGE5 can

be output in many standard formats enabling data to be im-

ported to the majority of CAD software packages.

VERSATILE

Increased mobility and operability of the compact, lightweight KONICA MINOLTA RANGE5

Various accessories specically designed for KONICA MINOLTA RANGE Series oer exible system conguration

according to the application and operating environment.

Personal computer

(commercial product)

Dolly (optional accessory)

Personal computer

(commercial product)

Specications and appearance shown herein subject to change without notice.

•

Company names and product names used herein are trademarks or registered trademarks of their respective com-

•

panies.

Screens shown are for illustration purpose only.

•

Specications of KONICA MINOLTA RANGE5

Measuring method Triangulation by light sectioning method

Light source Semiconductor laser, Wavelength: 660 nm

Laser class Class 2 (IEC 60825-1 Edition 2)

Number of pixels taken 1.31 megapixels (1280 x 1024)

Measurement distance 450 to 800 mm

Measure-

ment

range

(mm)

Distance

450 mm 800 mm

Direction

X × Y 150 ×18 8 267×334

Z109 19 4

XY direction

measurement interval

0.16 0.28

Accuracy (Distance be-

tween balls)*1±80 μm

Precision (Z, σ)*28 μm

Auto-focus Provided

Auto-exposure Provided

Scan time Approx. 2 sec. or more (1 scan)

Preview function Approx. 0.4 sec./scan

Scanning ambient

lighting condition 500 lx or less

Output interface USB 2.0 High Speed

Power

Included AC Adapter

Input voltage: 100 to 240 VAC (50/60 Hz), Rat-

ing: 1.4 A (at 100 VAC input)

Dimensions 295 (W) x 190 (H) x 200 (D) mm (Excluding grips and lens)

Weight Approx. 6.7 kg

Operating temperature/

humidity range 10 to 40°C; Relative humidity 65% or less (no condensation)

Storage temperature/

humidity range

-10 to 50°C; Relative humidity 85% or less

(at 35°C, no condensation)

*1 When measuring the distance between balls for a ball bar (two balls) as dened in VDI/VDE 2634-2 under Konica

Minolta Sensing measurement conditions.

Konica Minolta Sensing measurement conditions: Temperature: 20±1°C, Measurement distance: 450 mm; Warm-

up: 20 min.; Software used: Konica Minolta processing software; After calibration of the instrument; Measurement

target: Konica Minolta standard target (2 balls); Arrangement of measurement target: Konica Minolta standard ar-

rangement (10 positions inside measurement space); Uncertainty of standard target not included.

*2 Measurement conditions: Temperature: 20±1°C, Measurement distance: 450 mm; Warm-up: 20 min.; Measurement

target: Konica Minolta standard planar chart; Software used: Konica Minolta processing software; 1 σ value

*3 Using Konica Minolta processing software

Specications of 3D Data Processing Software RANGE VIEWER

Readable data

formats

Readable data formats

Konica Minolta proprietary formats: .rgv (Single-scan data group), .rvm

(more than one piece of data)

Data output STL (binary), ASCII point group

Konica Minolta proprietary formats: .rgv, .rvm, .rmk

Measurement

functions

Monitor image, Preview, AF/AE, Measurement

Control of rotating stage (Konica Minolta optional accessory)

Editing func-

tions Data alignment, Data merging (integration), Point group deletion

Drawing Point group shading

System conguration

KONICA MINOLTA

RANGE5

AC Adapter

USB Cable

(5m) RA-A101

: Europe only (3m)

Marker Sheet Trial Pack

(500 markers )

RANGE VIEWER

Personal

Computer

(commercial product)

Standard accessories

Optional accessories

3D Data Processing Software

Rotating Stage Kit (3 kg) Rotating Stage Kit (20 kg)

Platform Set for Tripod

RA-A151

Measuring Stand Platform Set for

Measuring Stand

RA-A201

Marker Sheet W

RA-A206

(2500 markers)

Carrying Case

RA-A213

Reverse engineering/

testing software

Calibration Sheet

Calibration Chart

RA-A105

RA-A107

Calibration Base

RA-A106

Dolly

Tripod

OS Windows® Vista Business SP1(64bit),

Windows® XP Professional x64 Edition SP2 (64bit)

CPU Core2Duo, Xeon or higher

RAM 4 GB or more

Display Graphics display capability of 1280 x 1024 or more

Graphics board

OpenGL compatible board (Konica Minolta verified compatible board recom-

mended)

Interface USB 2.0 port

SAFETY PRECAUTIONS

Read all safety and operating instructions before operating

the KONICA MINOLTA RANGE5.

Use only a power source of the specied rating.

Improper connection may cause a re or electric shock.

Do not stare into the laser beam.

(MAX. 34mW 660nm , CLASS 2 (IEC) LASER PRODUCT)

34mW

http://www.konicaminolta.com/instruments/about/network

Addresses and telephone/fax numbers are subject to change without notice. For the latest contact information,

please refer to the KONICA MINOLTA SENSING Worldwide Oces web page .

Registration No. : YKA 0937154

Registration date : March 3, 1995

Registration No. : JQA-E-80027

Registration date : March 12, 1997

Osaka, Japan EMail : 3dsales@konicaminolta.jp Web : http://konicaminolta.com/instruments

Konica Minolta Sensing Americas, Inc. New Jersey , U.S.A. Phone: 888-473-2656 (in USA), 201-236-4300 (outside USA) Fax: 201-785-2482

EMail : viv[email protected] Web : http://se.konicaminolta.us/3d