Kohler K-702 Manual de usuario

1018963-2-A

Drop-In

Bath Whirlpool

Installation Guide

Français, Page 15

Español, Página 28

K-702, K-712, K-772, K-792, K-809,

K-812, K-842, K-845, K-852, K-856,

K-865, K-870, K-872

1018963-2-A2Kohler Co.

Important Information

WARNING: When using electrical products, basic

precautions should always be followed, including

the following:

DANGER: Risk of electric shock. Connect only to a

circuit protected by a Ground-Fault

Circuit-Interrupter (GFCI) or Earth-Leakage

Circuit-Breaker (ELCB).

Building materials and wiring should be routed away from the

pump body and other heat-producing components of the unit.

Install to permit access for servicing.

A pressure wire connector marked “Earth/Ground” is provided

within the wiring compartment. To reduce the risk of electric

shock, connect this connector to the grounding terminal of your

electric service or supply panel with copper wire equivalent in

size to the circuit conductor supplying this equipment.

Pressure wire connectors are provided on the exterior of the

junction box or control within this unit to permit connection of a

bonding conductor between this unit and all other exposed

metal in the vicinity, as needed to comply with local

requirements.

Grounding is required. The unit should be installed by a

qualified service representative, and grounded.

Product Notices

WARNING: Unauthorized modification may

cause unsafe operation and poor

performance of the whirlpool. Do not relocate

thewhirlpoolpump,ormakeother

modifications to the whirlpool system, as this

could adversely affect the performance and

safe operation of the whirlpool. Kohler Co.

shall not be liable, under its warranty or

otherwise, for personal injury or damage

caused by any such unauthorized

modification.

WARNING: Risk of electric shock. A licensed

electrician should make all electrical

connections.

WARNING: Risk of electric shock.

Disconnect power before servicing.

WARNING: Risk of injury or property

damage. Please read all instructions

thoroughly before beginning installation,

including the following requirements.

NOTICE: Follow all local plumbing and electrical

codes.

Electrical Requirements

The installation must have a Class A Ground-Fault

Circuit-Interrupter (GFCI) or Earth-Leakage Circuit-Breaker

(ELCB). The GFCI or ELCB protects against line-to-ground

shock hazard. Use a 220/240 V, 20 A, 50/60 Hz dedicated

service for the whirlpool.

Features

“-N1” Series: Components include a pump, heater,

control, shut-off valve, neckjets, pulse cannister and

illuminated switch (user keypad).

“-H2” Series: Components include a pump, heater,

control and illuminated switch (user keypad).

The whirlpool pump and piping are factory-assembled.

Connections and Service Access

Before installation, ensure proper access to the final

connections.

NOTICE: Provide generous, unrestricted service

access to the pump. You must provide access for

servicing the pump and controls. The access must be

located immediately next to the pump. Study the

roughing-in information packed with the whirlpool.

1018963-2-A

Kohler Co.

Table of Contents

Thank You 3...................................

Before You Begin 3.............................

Recommended Tools and Materials 3..............

Prepare the Site - Concrete Construction 4.........

Prepare the Site - Wood Construction 5............

Prepare the Whirlpool 5.........................

Install the Whirlpool 6...........................

Cut the Pump Banding Straps 6..................

Install the Plumbing and Grip Rails 7...............

Make Electrical Connections 7....................

Install the Whirlpool Trim Kit 8....................

Install the Neckjet Pillow 8.......................

Test Run the Whirlpool 8.........................

Complete the Finished Wall/Deck 9................

Complete the Concrete Installation 9...............

Clean-Up After Installation 9......................

Confirm Proper Operation 10......................

Operating Sequence-Models without Neckjets 10.....

Operating Sequence-Models with Neckjets 11........

Troubleshooting 12..............................

Thank You For Choosing Kohler

We appreciate your commitment to Kohler quality. Please take a few minutes to review this manual before you start

the installation. If you encounter any installation or performance problems, please don’t hesitate to contact us. Our

phone numbers and website are listed on the back cover. Thanks again for choosing Kohler.

Before You Begin

WARNING: Risk of personal injury. Your cast iron whirlpool is extremely heavy. Obtain sufficient help to

carefully lift and move it.

CAUTION: Risk of product damage. Do not lift the whirlpool by the piping or pump, or use the piping or pump

for structural support of the whirlpool.

-This whirlpool is intended for drop-in installation. Corner or alcove installations are also possible.

-Inspect the whirlpool for damage before you begin installation.

-You must install this whirlpool to an adequately supported, level subfloor.

Recommended Tools and Materials

Silicone Sealant Measuring Tape Pencil

Safety Glasses Pipe Wrench Level

Tin

Snips

Plus:

Conventional Woodworking or

Concrete Installation Tools and

Materials

Drop cloth

Metal shims

2x4’s

1018963-2-A4Kohler Co.

Brick

TileApproved

Tile Backing

1/16”

(2mm)

Brick

Tile

Approved

Tile Backing

Bath Install an access panel

to allow the pump to be

serviced.

Whirlpool may be

installed next to the

wall or as an island

installation.

Typical

access

panel

1. Prepare the Site - Concrete Construction

NOTICE: Adequate floor support must be provided. Consult the roughing-in sheet packed with your whirlpool

for specific floor loading requirements.

CAUTION: Risk of product damage. Do not support the whirlpool by the rim.

-Make sure the flooring offers adequate support for your whirlpool, and verify that the subfloor is flat and level.

-This whirlpool may be installed next to the wall or in an island installation. An island installation requires a four

side surround. In both instances, make sure the deck is supported by brick or concrete.

-Install an access panel to allow the pump to be serviced.

-Construct brick or concrete supports.

-Providea1/16”(2mm)gapbetweenthewhirlpoolrimandtheconcreteorbrickframing.Framethefloor,or

construct a frame for a raised installation, in accordance with the roughing-in information packed with the

whirlpool.

-Position the plumbing according to the roughing-in information. Cap the supplies, and check for leaks.

1018963-2-A

Kohler Co.

Verify that the subfloor

offers adequate support,

and is flat and level

Construct

2x4 stud

framing

according to

the

roughing-in

information

Position

the rough

plumbing

Verify that the subfloor

offers adequate support,

and is flat and level

Frame the floor

accordingtothe

roughing-in

information

Position

the rough

plumbing

Typical

access

panel

Typical

access panel

1. Prepare the Site - Wood Construction

NOTICE: Adequate floor support must be provided. Consult the roughing-in sheet packed with your whirlpool

for specific floor loading requirements.

CAUTION: Risk of product damage. Do not support the whirlpool by the rim.

-Make sure the flooring offers adequate support for your whirlpool, and verify that the subfloor is flat and level.

-The whirlpool may be used in a drop-in, corner, or alcove installation. Construct 2x4 stud framing designed for

your particular installation. Frame the floor, or construct a frame for a raised installation in accordance with the

roughing-in information packed with the whirlpool.

-Use the roughing-in cut-out information to carefully lay out and cut the rough deck material.

-Install an access panel to allow the pump to be serviced.

-Position the plumbing according to the roughing-in information. Cap the supplies, and check for leaks.

2. Prepare the Whirlpool

-We recommend a tiling-in bead for straight-rimmed whirlpools, if one or more sides of the whirlpool contact a

wall. This bead prevents water from seeping between the whirlpool rim and the wall. Follow the instructions

packed with the tiling-in bead to install the bead now.

-Install the drain to the whirlpool according to the drain manufacturer’s instructions. Do not connect the trap at

this time.

-Position a clean drop cloth or similar material in the bottom of the whirlpool. Be careful not to scratch the surface

of the whirlpool.

1018963-2-A6Kohler Co.

Level by fitting metal

shims under the

whirlpool feet

Cut the pump

banding straps

Control

Wiring

Harness

Pump

Rubber

Isolation Feet

3. Install the Whirlpool

WARNING: Risk of personal injury. This cast iron whirlpool is extremely heavy. Obtain sufficient help to

carefully lift and move it.

CAUTION: Risk of product damage. Do not lift the whirlpool by the piping or pump, or use the piping or pump

for structural support of the whirlpool.

CAUTION: Risk of product damage. Do not support the whirlpool by the rim.

-Carefully move the whirlpool into position. Insert the drain tailpiece into the trap.

-Level the whirlpool by fitting metal shims under the whirlpool feet as needed. Check for level along the top of the

whirlpool, and across the drain side. If the feet are not accessible from the back or side, move the whirlpool in and

out of position to shim it properly. Make sure the whirlpool is resting on all four feet.

4. Cut the Pump Banding Straps

IMPORTANT ! This step is necessary to make your Kohler whirlpool operate more quietly.

-Use tin snips to cut the two pump banding straps from the whirlpool pump.

NOTE: Do not raise the pump higher than it was before you cut the pump banding straps. If the pump is raised

too high, it will not prime properly. Make sure the rubber isolation feet are in place.

-To minimize whirlpool noise and vibration, be sure the pump is not in direct contact with the shipping bracket

after the pump banding straps are cut. The pump base contains rubber isolation feet to reduce pump noise.

1018963-2-A

Kohler Co.

50 Hz

Blue

Ground (Green or Green

with Yellow Stripe)

Brown

From Control

Wire Connectors

Electrician to

provide suitable

strain relief

unc

hou

be wired as shown Bond in accordance with

national and local codes

From Control60 Hz L1 BrownL1 NBlueL2 Control

Junction

Box

Wiring

Harness

Heater (models may vary)

T-style (shown) or inline

(not shown) Heater Electrical

Cord Pump

Electrical

Cord

Supply

5. Install the Plumbing and Grip Rails

CAUTION: Risk of property damage. Ensure a watertight seal on the whirlpool drain.

-Connect the drain to the trap according to the drain manufacturer’s instructions.

NOTICE: An access panel will simplify future maintenance.

-Install the faucet valving according to the faucet manufacturer’s instructions. Do not install the faucet trim until

instructed. Open the hot and cold water supplies, and check the supply connections for leakage.

-Run water into the whirlpool, and check the drain connections for leakage.

-If your whirlpool requires grip rails, install them now according to the installation instructions packed with the

grip rails.

6. Make Electrical Connections

NOTE: The whirlpool model number is printed on a label near the whirlpool pump. This label also identifies the

electrical rating of the whirlpool. All whirlpools come equipped with a wiring junction box and will only

operate at 220 V/240 V and at 50 Hz or 60 Hz.

WARNING: Risk of electric shock. To reduce the risk of electric shock, connect the pump to a properly grounded

Ground-Fault Circuit-Interrupter (GFCI) or Earth-Leakage Circuit-Breaker (ELCB). This will provide additional

protection against line-to-ground shock hazard. A 220/240 V, 20 A, 50/60 Hz dedicated circuit is required.

WARNING: Risk of electric shock. Make sure the power has been disconnected before performing the following

procedures.

-The whirlpool controls and system have been prewired at the factory. A licensed electrician should make a

routine service connection to the junction box.

-Connect service to the junction box. The junction box contains blue, brown and green with a yellow stripe colored

wires and a ground lug.

-Provide a separate equipment earthing conductor for the earth lug located inside the junction box. The earthing

conductor must not be connected to any current-carrying conductor. Follow local electrical codes.

-Bond in accordance with national and local codes.

-A wiring harness has been prewired at the factory. It allows communication between the keypad, neckjets,

valving (if equipped) and the control. No additional wiring is required, but ensure that all wires are securely

fastened.

NOTE: Your wiring harness includes an antenna for the optional remote control. Do not alter or damage this

antenna during installation.

1018963-2-A8Kohler Co.

Housing

Inspect and

lubricate the

O-ring

Insert the jet into the

housing, and lightly

push and rotate until

it snaps in position

Slide the O-ring

onto the first

shoulder of the jet

Slide the pillow

onto the

neckjet body

Neckjet Body

Fit the slip cover

over the pillow

7. Install the Whirlpool Trim Kit

-Install the whirlpool trim kit according to the instructions packed with the trim kit. Pay particular attention to the

jet installation steps below - they are very important and are included here to help you obtain smooth,

trouble-free jet operation.

NOTE: The jet O-ring must be correctly positioned, must be lubricated, and must be in good condition to permit

easy rotation and proper operation of the jet.

-Install the O-ring onto the first shoulder of the jet. Lubricate the O-ring with silicone lubricant to prevent noisy

operation of the jet.

-Carefully insert the jet into the housing, and lightly push and rotate the jet until it snaps into position. Do not

force the jet.

NOTE: When installed correctly, the jet should turn smoothly both clockwise and counterclockwise.

8. Install the Neckjet Pillow -- “-N1” Series Only

-The whirlpool is supplied with one pillow and two slip covers. The pillow includes a built-in magnetic reed

switch. The neckjets will not operate unless the pillow is installed. Always use a slip cover to prevent water from

spraying from the whirlpool.

-Choose a slip cover, and fit it over the pillow.

-Carefully slide the pillow down onto the neckjet body grooves until it is secure. The neckjets are now ready for

use.

-We recommend periodic cleaning of the slip cover. Follow the cleaning instructions on the label attached to the

slip cover.

9. Test Run the Whirlpool

-Check all electrical connections, and make sure the electrical power to the whirlpool is turned on.

-Make sure all union connections to the pump and heater are securely hand tightened.

-Verify that the pump banding straps have been cut, and that the pump control is resting directly on the subfloor.

-Fill the whirlpool to a level at least 2” (5cm) above the top of the highest jet.

-Operate the whirlpool for 5 minutes (refer to Operating Sequence on pages 10 or 11 ), and check all whirlpool

piping connections, on the back side, for leaks.

-For “-N1” Series models, turn on the neckjet feature. Checkforanywaterleakageonthe whirlpool’s back side.

-For additional information on whirlpool operation, see Confirm Proper Operation on Page 10.

1018963-2-A

Kohler Co.

Apply silicone

sealant to the

edges of the

water-resistant

deck material and

the finished deck

Whirlpool

Framing

Material

Water-Resistant

Deck Material

Finished

Deck Material

Brick

Tile

Approved

Tile

Backing

Bath

Tile

Apply

Sealant

Wall Material

Finished Wall

Material

Water-Resistant

Wall Material

Tiling-in Bead

Framing

Whirlpool

Apply silicone

sealant to the

edges of the

water-resistant

wall material and

the finished wall

Drop-In Installation

Alcove Installation Concrete Installation

10. Complete the Finished Wall/Deck

-Ifyouhavenotalreadydoneso,carefullyremovetheprotectivetapefromthewhirlpoolrim.

-Cover the framing with water-resistant wall/deck material. Seal the joints between the whirlpool rim edge and

the water-resistant wall/deck material with silicone sealant.

-Tape and mud the water-resistant wall/deck material. Install the finished wall/deck to the water-resistant

wall/deck material. Seal the joints between the whirlpool rim and the finished wall/deck material with silicone

sealant.

-Install the faucet trim according to the instructions packed with the trim.

11. Complete the Concrete Installation

-Ifyouhavenotalreadydoneso,carefullyremovetheprotectivetapefromthewhirlpoolrim.

-Apply mortar and tile to the wall and surround material as needed.

-Apply a bead of sealant where the tile meets the whirlpool surface.

-Install the faucet trim according to the instructions packed with the trim.

12. Clean-Up After Installation

-When cleaning up after installation, do not use abrasive cleansers, as they may scratch and dull the whirlpool

surface. If necessary, use warm water and a liquid detergent to clean the surface of the whirlpool, user keypad

and remote control.

-Remove stubborn stains, paint, or tar with turpentine or paint thinner. Do not allow cleaners containing

petroleum distillates to remain in contact with any whirlpool surfaces for long periods of time. Remove plaster

by carefully scraping with a wood edge. Do not use metal scrapers, wire brushes, or other metal tools. Use a

powder-type detergent on a damp cloth to provide mild abrasive action to any residual plaster.

1018963-2-A10 Kohler Co.

Turn the jet trim

clockwise to

decrease the flow

Turn the jet trim

counterclockwise to

increase the flow

Lighted User Keypad

(for whirlpools without

neckjets) Lighted User Keypad

(for whirlpools with neckjets)

Heater

On/Off Increases

Flow

Decreases

Flow

Power

On/Off

Indicator Bar--

Shows water

flow volume

Neckjet Mode-

Adjust Pulse

Flow

Mode

PowerPower

On/Off

Heater

On/Off

Decreases

Flow or

Pulse

Indicator Bar--

Shows water

flow volume

Activates Mode

Selected

Increases

Flow or

Pulse

Heater Indicator

Light

13. Confirm Proper Operation

Fill the Whirlpool

NOTE: Please read these steps carefully before you operate your whirlpool.

-Position the jet nozzles so they face down toward the basin. Turn the jet trim rings fully counterclockwise.

-Fill the whirlpool to a water level at least 2” (5cm) above the top of the highest jet.

NOTE: The water temperature in the whirlpool should not exceed 104_F(40_C). The heater will automatically

turn off as the water temperature approaches 104_F(40_C) and will remain off until the water cools.

14. Operating Sequence -- Models without Neckjets

NOTE: A built-in heater automatically helps to maintain the water temperature when the whirlpool is running, as

long as the water temperature does not exceed 104_F(40_C). The heater will disengage at higher temperatures.

IMPORTANT ! Please refer to your Homeowners Guide for detailed instructions on the user keypad and optional

remote control.

-Press Power to turn on the whirlpool. The whirlpool will start at medium flow.

-Increase or decrease the water flow by pressing either the up or down arrow buttons on the keypad. An indicator

bar in the center of the keypad shows the water flow volume.

-Adjust each jet for optimum air/water mixture. Turn the jet trim clockwise to reduce the air flow, and

counterclockwise to increase the air flow.

-Press the heater button to turn the heater off and back on. When illuminated, the indicator light shows that the

water temperature will be maintained up to 104_F(40_C).

-Press Power a second time to turn off the whirlpool.

NOTE: A built-in timer automatically stops the whirlpool after approximately 20 minutes of operation.

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