Johnson Controls F4-XPM Series Manual de usuario

F4-XPM Expansion Modules Installation Guide

Application

The F4-XPM series expansion I/O modules can serve

in one of two capacities depending on where they are

installed in the system. When installed on the Sensor/

Actuator (SA) Bus of an equipment controller, an XPM

expands the input and output interfaces that can be

used with that equipment controller. When installed on

the Field Controller (FC) Bus of a FX-SNC, an XPM can be

used as I/O point multiplexors to support monitoring and

control from a FX-SNC. The point multiplexor can also

be useful for sharing points between other equipment

controllers on the FC Bus using peer-to-peer connectivity.

XPMs operate on an RS-485 BACnet MS/TP Bus and are

BACnet Testing Laboratory (BTL) listed and certified to the

BACnet Smart Actuator (B-SA) profile.

Communications Protocols

The XPM expansion modules can communicate using

BACnet MS/TP, or wireless Zigbee® using a ZFR/ZFR Pro

Wireless Field Bus Router (on the FC Bus only). By default,

the XPM expansion modules communicate using the

BACnet MS/TP protocol. The BACnet protocol is a standard

for ANSI, ASHRAE, and the International Standards

Organization (ISO) for building controls. To configure

these expansion modules in a wireless application

installation, see Configuring wireless communications.

Note: Using Controller Configuration Tool (CCT)

10.1 and later, FX equipment Controllers can be

configured to communicate using either the BACnet

MS/TP or the N2 field bus networking protocol.

The operation of an XPM on the SA Bus of an

equipment controller is not affected by the selection

of the BACnet MS/TP or the N2 protocol in the host

controller.

North American Emissions Compliance

United States

This equipment has been tested and found to comply

with the limits for a Class A digital device pursuant to

Part 15 of the FCC Rules. These limits are designed

to provide reasonable protection against harmful

interference when this equipment is operated in a

commercial environment. This equipment generates,

uses, and can radiate radio frequency energy and, if not

installed and used in accordance with the instruction

manual, may cause harmful interference to radio

communications. Operation of this equipment in a

residential area may cause harmful interference, in which

case the users will be required to correct the interference

at their own expense.

Canada

This Class (A) digital apparatus meets all the

requirements of the Canadian Interference-Causing

Equipment Regulations.

Cet appareil numérique de la Classe (A) respecte toutes

les exigences du Règlement sur le matériel brouilleur du

Canada.

Installation

Observe the following guidelines when installing an XPM

expansion module:

• To minimize vibration and shock damage transport the

expansion module in the original container.

• Verify that all parts shipped with the expansion module.

• Do not drop the expansion module or subject it to

physical shock.

Parts included

• One XPM expansion module with removable terminal

blocks (Input/Output, Power and SA bus terminal

blocks)

• One installation guide sheet

Materials and special tools needed

• Three fasteners appropriate for the mounting surface

(M4 screws or #8 screws)

• One 20 cm (8 in.) or longer piece of 35 mm DIN rail and

appropriate hardware for DIN rail mount (only)

• Small straight-blade (1/8 in. or 3.2 mm) or Philips #2

screwdriver for securing wires in the terminal blocks

Physical features

The following figures display the physical features of XPM

expansion modules, and the accompanying table provides

a description of the physical features and a reference to

further information where required.

*241014302155-*

Part No. 24-10143-02155 Rev -

2020-11-11

(Barcode for factory use only)

F4-XPM04060, F4-XPM09090, F4-XPM18000

Figure 1: XPM09090 and XPM04060 Physical Features

(XPM04060 model shown)

Figure 2: XPM18000 Physical Features

Table 1: Physical features of expansion modules

Physical Feature: Description and References

1Binary Output (BO) Terminal Block: Black terminals. Only

present on XPM09090 and XPM04060 models. See Table 2.

Configurable Output (CO) Terminal Block: Black terminals.

Only present on XPM09090 and XPM04060 models. See

Table 2.

4Device Address Rotary Switch Block: Decimal Addressing

See Setting the device address.

5Supply Power Terminal Block: Gray terminals; 24 VAC,

Class 2. See Figure .

6Cover Lift Tab. See Removing the expansion module cover.

7SA/FC Bus Terminal Block: Orange terminal. See .

Table 1: Physical features of expansion modules

Physical Feature: Description and References

8End-of-Line (EOL) Switch. See Setting the End-of-Line

(EOL) switch.

9Binary Input (BI) Terminal Block: White terminals. See

Table 2.

10 Universal Input (UI) Terminal Block: Only present on

XPM09090 and XPM04060 models. See Table 2.

11 Sensor Actuator (SA) Bus/Field Controller (FC) Bus Port

(RJ-12 6-pin Modular Jack). See .

12 LED Status Indicators. See LED status and states.

Note: Analog Output (AO) Terminal Block (Black

terminal) is only present on XPM09090 model. See

Table 2.

Mounting

Observe the following guidelines when mounting an

expansion module:

• Ensure the mounting surface can support the

expansion module, DIN rail, and any user-supplied

enclosure.

• Mount the expansion module horizontally on 35 mm

DIN rail whenever possible.

• Mount the expansion module in the proper mounting

position.

• Mount the expansion module on a hard, even surface

whenever possible in wall-mount applications.

• Use shims or washers to mount the expansion module

securely and evenly on the mounting surface.

• Mount the expansion module in an area free of

corrosive vapors and observe the Ambient Conditions

requirements in Table 12.

• Provide for sufficient space around the expansion

module for cable and wire connections for easy cover

removal and good ventilation through the expansion

module (50 mm [2 in.] minimum on the top, bottom,

and front of the expansion module).

• Do not mount the expansion module on surfaces prone

to vibration, such as duct work.

• Do not mount the expansion module in areas where

electromagnetic emissions from other devices or wiring

can interfere with expansion module communication.

On panel or enclosure mount applications, observe the

following additional guidelines:

• Mount the expansion module so that the enclosure

walls do not obstruct cover removal or ventilation

through the expansion module.

• Mount the expansion module so that the power

transformer and other devices do not radiate excessive

heat to the expansion module.

• Do not install the expansion module in an airtight

enclosure.

F4-XPM Expansion Modules Installation Guide2

Figure 3: Expansion Module mounting position

Mounting features and dimensions

Figure 4: Back of XPM04060 and XPM18000 expansion

module

Figure 5: Back of XPM09090 expansion module

Note:

• Mounting dimensions are listed in millimeters in

the above figures.

• The DIN rail channel and the mounting clips are

shown in an extended position.

DIN rail mount applications

About this task:

To mount a XPM expansion module horizontally on a

35 mm DIN rail (recommended method), complete the

following steps:

1. Securely mount a 20 cm (8 in.) or longer section

of 35 mm DIN rail horizontal and centered in

the desired space so that the expansion module

mounts in the horizontal position.

2. Pull the two bottom mounting clips outward from

the expansion module to the extended position

(Figure 3).

3. Hang the expansion module on the DIN rail by

the hooks at the top of the (DIN rail) channel on

the back of the expansion module (Figure 4), and

position the expansion module snugly against the

DIN rail.

4. Push the bottom mounting clips inward (up) to

secure the expansion module on the DIN rail.

5. To remove the expansion module from the DIN rail,

pull the bottom mounting clips out to the extended

position and carefully lift the expansion module off

the DIN rail.

Wall mount applications

About this task:

To mount a XPM expansion module directly on a wall or

other flat vertical surface, complete the following steps:

1. Pull the two bottom mounting clips outward and

ensure they are locked in the extended position.

2. Determine the proper mounting position the

expansion module will be installed. Mark the

mounting hole locations on the wall using the

dimensions for the expansion module listed in

Mounting features and dimensions. Alternatively,

hold the expansion module up to the wall or

surface in a proper mount position and mark the

hole locations through the mounting clips.

3. Drill holes in the wall or surface at the marked

locations, and insert appropriate wall anchors in the

holes (if necessary).

4. Hold the expansion module in place, and insert

the screws through the mounting clips and into

the holes (or anchors). Carefully tighten all of the

screws.

Important: Do not over-tighten the mounting

screws. Over-tightening the screws may

damage the mounting clips.

Wiring

Observe the following guidelines when wiring an XPM

expansion module:

F4-XPM Expansion Modules Installation Guide 3

CAUTION

Risk of Electric Shock:

Disconnect the power supply before making electrical

connections to avoid electric shock.

ATTENTION

Mise En Garde: Risque de décharge électrique:

Débrancher l'alimentation avant de réaliser tout

raccordement électrique afin d'éviter tout risque de

décharge électrique.

CAUTION

Risk of Property Damage:

Do not apply power to the system before checking

all wiring connections. Short circuited or improperly

connected wires may result in permanent damage to

the equipment.

ATTENTION

Mise En Garde: Risque de dégâts matériels:

Ne pas mettre le système sous tension avant

d'avoir vérifié tous les raccords de câblage. Des

fils formant un court-circuit ou connectés de façon

incorrecte risquent d'endommager irrémédiablement

l'équipement.

Important: Do not exceed the expansion module

electrical ratings. Exceeding the electrical ratings

can result in permanent damage to the expansion

module and void any warranty.

Important: Use copper conductors only. Make

all wiring in accordance with local, national, and

regional regulations.

Important: Electrostatic discharge can damage

expansion module components. Use proper

electrostatic discharge precautions during

installation, setup, and servicing to avoid damaging

the expansion module.

For detailed information about configuring and wiring an

MS/TP Bus, FC bus, and SA bus, refer to the FX-PC Series

Controllers MS/TP Communications Bus Technical Bulletin

(LIT-12011670).

Terminal wiring guidelines, functions,

ratings, and requirements

This section provides further guidelines on input and

output wiring, maximum cable length versus load current,

and SA Bus and supply power wiring.

Input and Output wiring guidelines

I/O terminal block functions, ratings and requirements

provides information and guidelines about the functions,

ratings, and requirements for the controller input and

output terminals, and Table 3 also references guidelines

for determining proper wire sizes and cable lengths.

In addition to the wiring guidelines in I/O terminal block

functions, ratings and requirements, observe these

guidelines when wiring expansion modules inputs and

outputs:

• Run all low-voltage wiring and cables separate from

high-voltage wiring.

• All input and output cables, regardless of wire size or

number of wires, should consist of stranded, insulated,

and twisted copper wires.

• Shielded cable is not required for input or output

cables.

• Shielded cable is recommended for input and output

cables that are exposed to high electromagnetic or

radio frequency noise.

• Inputs/outputs with cables less than 30 m (100 ft)

typically do not require an offset in the software setup.

Cable runs over 30 m (100 ft) may require an offset in

the input/output software setup.

F4-XPM Expansion Modules Installation Guide4

I/O terminal block functions, ratings and requirements

Table 2: I/O terminal block functions, functions, ratings, requirements, and cable guidelines

Terminal Block label Terminal

label Function, ratings, requirements Determine wire size and

maximum cable length

+15 V

15 VDC Power Source for active (3-wire) input devices

connected to the Universal UI-n terminals.

Provides 100 mA total current

Same as (Universal) UI-n

Note: Use 3-wire cable for

devices that source power

from the +15V terminal.

Analog Input - Voltage Mode (0–10 VDC)

10 VDC maximum input voltage

Internal 10k ohm Pull-down

See Guideline A in Table 3

Analog Input - Current Mode (4–20 mA)

Internal 100 ohm load impedance

Note: Current loop jumpers must be in the Enabled

position to maintain a closed 4-20 mA current loop. See

Setting the UI current loop jumpers.

See Guideline B in Table 3.

Analog Input - Resistive Mode (0–600k ohm)

Internal 12 V. 15k ohm pull up

Qualified Sensors: 0-2k ohm potentiometer, RTD (1k Nickel

[Johnson Controls® sensor], 1k Platinum, and A99B Silicon

Temperature Sensor) Negative Temperature Coefficient (NTC)

Sensor

See Guideline A in Table 3.

UI-n

Binary Input - Dry Contact Maintained Mode

1 second minimum pulse width

Internal 12 V. 15k ohm pull up

See Guideline A in Table 3.

UNIVERSAL

(Inputs)

UI-Cn

Universal Input Common for all Universal Input terminals

Note: All Universal UI-Cn terminals share a common,

which is isolated from all other commons.

Same as (Universal) UI-n

Binary Input - Dry Contact Maintained Mode

0.01 second minimum pulse width

Internal 18 V. 3k ohm pull up

BI-nBinary Input - Pulse Counter/Accumulator Mode

0.01 second minimum pulse width

(50 Hz at 50% duty cycle)

Internal 18 V. 3k ohm pull up

BINARY

(Inputs)

BI-Cn

Binary Input Common for all Binary Input terminals

Note: All Binary BI-Cn terminals share a common,

which is isolated from all other commons, except the

Configurable Output (CO) common (CO-Cn) when the

CO is defined as an Analog Output.

See Guideline A in Table 3.

F4-XPM Expansion Modules Installation Guide 5

Table 2: I/O terminal block functions, functions, ratings, requirements, and cable guidelines

Terminal Block label Terminal

label Function, ratings, requirements Determine wire size and

maximum cable length

Analog Output - Voltage Mode (0–10 VDC)

10 VDC maximum output voltage

10 mA maximum output current

Required an external load of 1,000 ohm or more.

See Guideline A in Table 3.

CO-nBinary Output - 24 VAC Triac (External Power Source only)

Connects CO-n to CO-Cn when activated.

External Power Source Requirements:

24 VAC maximum output voltage

0.5 A maximum output current

40 mA minimum load current

See Guideline C in Table 3.

CONFIGURABLE

(Outputs)

CO-Cn

Analog Output Signal Common All Configurable Outputs

(COs) defined as Analog Outputs (AOs) share a common,

which is isolated from all other commons except the Binary

Input common.

Binary Output Signal Common All Configurable Outputs

(COs) defined as Binary Outputs are isolated from all other

commons, including other CO commons.

Same as (Configurable) CO-n.

Analog Output - Voltage Mode (0–10 VDC)

10 VDC maximum output voltage

10 mA maximum output current

Required an external load of 1,000 ohm or more.

Note: The Analog Output (AO) operates in the Voltage

Mode when connected to devices with impedances

greater than 1,000 ohm. Devices that drop below 1,000

ohm may not operate as intended for Voltage Mode

applications.

AO-n

Analog Output - Current Mode (4–20 mA)

Requires and external load between 0 and 300 ohm.

Note: The Analog Output (AO) operates in the Current

Mode when connected to devices with impedances less

than 300 ohm. Devices with impedances greater than

300 may not operate as intended for Current Mode

applications.

ANALOG

(Outputs)

AO-Cn

Analog Output Signal Common for all Analog Output

terminals.

Note: All Analog Output Common terminals (AO-

Cn) share a common, which is isolated from all other

commons.

See Guideline C in Table 3.

BO-n

Binary Output - 24 VAC Triac (External Power Source)

Connects BO-n to BO-Cn when activated.

External Power Source Requirements:

24 VAC maximum output voltage

0.5 A maximum output current

40 mA minimum load current

BINARY

(Output)

BO-Cn

Binary Output Common for all Binary Output terminals.

Note: Each Binary Output Common terminal (BO-Cn) is

isolated from all other commons, including other Binary

Output Common terminals.

See Guideline C in Table 3.

F4-XPM Expansion Modules Installation Guide6

Cable and wire length guidelines

Table 3 defines cable length guidelines for the various wire sizes that may be used for wiring low-voltage (<30 V) input

and outputs. The required wire sizes and lengths for high-voltage (>30 V) Relay Outputs are determined by the load

connected to the relay, and local, national or regional electrical codes.

Table 3: Cable length guidelines

Guideline Wire size/Gauge and type Maximum cable length and

type Assumptions

1.0 mm (18 AWG) stranded copper 457 m (1,500 ft) twisted wire

0.8 mm (20 AWG) stranded copper

297 m (975 ft) twisted wire 297 m (975 ft) twisted wire

0.6 mm (22 AWG) stranded copper

183 m (600 ft) twisted wire 183 m (600 ft) twisted wire

0.5mm (24 AWG) stranded copper

107 m (350 ft) twisted wire 107 m (350 ft) twisted wire

100 mV maximum voltage drop

Depending on the cable length

and the connected input or

output device, you may have

to define an offset in the setup

software for the input or output

point.

1.0 mm (18 AWG) stranded copper 229 m (750 ft) twisted wire

0.8 mm (20 AWG) stranded copper

297 m (975 ft) twisted wire 137 m (450 ft) twisted wire

0.6 mm (22 AWG) stranded copper

183 m (600 ft) twisted wire 91 m (300 ft) twisted wire

0.5 mm (24 AWG) stranded copper

107 m (350 ft) twisted wire 61 m (200 ft) twisted wire

100 mV maximum voltage drop

Depending on the cable length

and the connected input or

output device, you may have

to define an offset in the setup

software for the input or output

point.

See Figure 6 to select wire size/

gauge.

Use stranded copper wire.

See Figure 6 to determine cable

length.

Use twisted wire cable.

N/A

Maximum cable length versus load current

Use the following figure to estimate the maximum cable

length relative to the wire size and the load current (in

mA) when wiring inputs and outputs.

Note: Figure 6 applies to low-voltage (<30 V) inputs

and outputs only.

Figure 6: Maximum wire length for low-voltage (<30 V) Inputs and Outputs by current and wire size

F4-XPM Expansion Modules Installation Guide 7

Communications bus and supply power

wiring guidelines

Table 4 provides information about the functions, ratings,

and requirements for the communication bus and supply

power terminals. The table also provides guidelines for

wire sizes, cable types, and cable lengths for wiring the

expansion module's communication bus and supply

power.

In addition to the guidelines in Table 4, observe the

following guidelines when wiring an FC bus, SA bus, or the

24 VAC supply power:

• Run all low-voltage wiring and cables separate from

high-voltage wiring.

• All SA and FC bus cables, regardless of wire size, should

be twisted, insulated, stranded copper wire.

• Shielded cable is strongly recommended for all SA and

FC bus cables.

• Refer to the FX-PC Series Controllers MS/TP

Communications Bus Technical Bulletin (LIT-12011670)

for detailed information regarding wire size and cable

length requirements for SA buses.

Table 4: Communications bus and supply power terminal block functions, ratings, requirements, and cable

guidelines

Terminal block/

Port label

Terminal

labels Function, electrical ratings/Requirements Recommended cable type

-FC or SA Bus Communications

COM Signal Reference (Common) for FC or SA Bus

communications

FC BUS

SA BUS SHD

PWR

SHD on FC Bus: Isolated terminal (optional shield drain

connection

PWR on SA Bus: 15 VDC power lead connection.

(Maximum total current draw for SA bus is 240 mA.)

FC Bus: 0.6 mm (22 AWG) stranded,

3-wire twisted, shielded cable

recommended.

SA Bus: 0.6 mm (22 AWG) stranded, 4-

wire (2 twisted-pairs), shielded cable

recommended.

Note: On the SA Bus, the + and

- wire are one twisted pair, and

the COM and PWR are the second

twisted pair of wires.

SA/FC BUS

(Port)

RJ-12 6-Position Modular Connector provides:

• FC or SA Bus Communications

• FC or SA Bus Signal Reference and 15 VDC

Common

24 AWG 3-pair CAT 3 Cable <30.5 m (100

ft)

HOT 24 VAC Power Supply - Hot

Supplies 20–30 VAC (Nominal 24 VAC)

24V~

COM

24 VAC Power Supply - Common

(Isolated from all other Common terminals on

controller.)

0.8 mm to 1.0 mm

(18 AWG) 2-wire

Note: See Table 1 to determine wire size and cable

lengths for cables.

Note: The SA Bus and FC Bus wiring

recommendations in this table are for MS/TP

bus communications at 38,400 baud. For more

information, refer to the FX-PC Series Controllers

MS/TP Communications Bus Technical Bulletin

(LIT-12011670)..

F4-XPM Expansion Modules Installation Guide8

Termination diagrams

A set of Johnson Controls termination diagrams provides details for wiring inputs and outputs to the expansion modules.

See the figures in this section for the applicable termination diagrams.

Note: References to the analog output apply to the XPM09090 model only.

Table 5: Termination details

Type of field

device

Type of Input/

Output Termination diagrams

Temperature

Sensor UI

Voltage Input -

External Source UI

Voltage Input -

Internal Source UI

Voltage Input

(Self-Powered) UI

F4-XPM Expansion Modules Installation Guide 9

Table 5: Termination details

Type of field

device

Type of Input/

Output Termination diagrams

Current Input -

External Source

(Isolated)

Current Input -

Internal Source (2-

wire)

Current Input -

Internal Source (3

wire)

Current Input -

External Source (in

Loop)

Feedback from

EPP-1000 UI

F4-XPM Expansion Modules Installation Guide10

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