Jbc IR Preheater Set Manual de usuario

IR Preheater Set

Ref. PHS-KC

INSTRUCTION MANUAL

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Packing List

The following items should be included:

Power Cord .............................................. 1 unit

Ref. 0009417 (100V/120V)

0009401 (230V)

Thermocouple .............. 1 unit

Ref. PH218

Kapton Tape .................. 1 unit

Ref. PH217

Manual ............................ 1 unit

Ref. 0018633

Ref. PHS-KC

IR Preheater Set

Convection Preheater Support ........... 1 unit

Ref. PHS-SA

Heater Unit Console

IR Preheater ............................................................................................................................................... 1 unit

Ref. PHS-1C (120V)

PHS-2C (230V)

PHS-9C (100V)

INSTRUCTION MANUAL

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Features

Pedal socket (optional)

Ref. P-005

Heating Areas

Power socket

Power

Fixing brackets for

PHS-SA Convection

Preheater Support

Heater Unit

Console

Control Unit Start / Stop

Auxiliary Thermocouple (Type K) Input

Thermocouple

(Type K)

Ref. PH218

USB-B

connector to PC:

Update software

Zone A

Zone B

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For PCBs of 0.8 - 2.4mm thick

For PCBs of 2.4 - 6mm thick

28mm

50mm

For PCBs over 6mm thick

70mm

Remove these knobs if necessary

It allows adjustment for 3 heights between the PCB and the Heating Area of the PHS-B Heater Unit.

Low level

High level

Medium level

PHS-SA Features

Clamp knobs

Sliding guide

Spring guide

Allen key

Height Adjustment

For fixing irregular

shaped PCBs to

the support.

For fixing identical

PCBs in the same

position.

Slot clamps

After loosening the SP guide knobs, push the

PCB against the SP guide and lift out.

Place large PCBs on

the 4 rubber cups

Push the PCB against the SP guide, position it

and tighten the SP guide knobs.

Changing PCBs of the same batch

The support lets you place PCBs of the same batch so as to always heat the same area.

Use the sliding guides to change the PCBs.

Removing the PCB Placing another PCB

Reworking large PCBs

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Positioning PHS on RWS

Fit the positioning cap into

the positioning bolt.

The four corner guides helps

to the placement of the Unit.

Positioning Cap

Positioning Bolt.

It can be removed with a

screwdriver if fixed position is

not wanted.

The position of the PHS can be fixed on the RWS by means of positioning caps.

There are two possible PHS position.

Notes

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Profiles by Temperature

The usual way to run a profile is using the Thermocouple (TC) connected to the Control Input of the

console. JBC offers 3 predefined profiles (JBCset) and 10 profiles ready for you to personalize.

Why Infrared? The most efficient technology for PCB preheating

This is the most advanced, efficient and cost-effective method to preheat PCBs in any soldering job

or rework job. The low thermal mass of the infrared element gives outstanding control of the heat

output and the process temperature. This technology provides fast response, high heating rates and

uniform heating that ensure the best results.

Operation

JBCset profiles

There are 3 profiles predefined by JBC: A, B and C. The difference between them is the number

of steps: 2, 3 or 4. The thicker your PCB is and the more layers it contains, the more steps are

needed to obtain a gradual warming.

These profiles are not modifiable but they can be used as a template to create your own profiles.

JBCset A

2 steps

JBCset B

3 steps

JBCset C

4 steps

For repetitive jobs we recommend running profiles without the Thermocouple (TC). Once any

profile has been run to the end, the system has all the process data which you can save.

Once it is saved, you can run this profile without connecting the Thermocouple (TC). The heating

process will the same as long as the same working conditions are respected.

User profiles

You can create your own profiles from the JBCset profiles. On the work screen of the profile,

press the Enter button and choose the option Edit profile.

Power Mode

The unit works at the selected power or temperature during the defined time. These parameters can

be modified from the work screen by pressing the Enter button and the Edit parameters menu.

To see the current temperature you must plug the Thermocouple (TC) into the Control connector.

PCB reference

specifications:

FR4 1,6mm thick

and 2 layers.

FR4 2,2mm thick

and 6 layers.

FR4 1,6mm thick

and 6 layers.

Profiles set using the low position of the PHS-SA Support (28 mm in height between the PCB and the heating area).

Recommended Guidelines

1. Place the Thermocouple (TC) as near as possible to the component being worked on.

2. If there are any sensitive components, use the Auxiliary Thermocouple as protection.

You can select the protection temperature in Station settings. If the selected temperature is

reached, the Heater Unit will stop the process and a warning message will be shown.

3. IPC* does not recommend exceeding ramp-up rates over 3 - 4 °C / sec (5 - 7 °F / sec) so as to

reduce the risk of thermal stress on the PCB.

* IPC was founded in the U.S. in 1957 as the Institute for Printed Circuits and is committed to becoming the

most recognized international industry association for the electronics manufacturing industry.

Fix the TC with Kapton Tape

Auxiliary Thermocouple (TC)

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