Honeywell Midas S2 Manual de usuario

Midas® S2

Fixed single-point extractive gas transmitter

TOC

Chapter 1 - Introduction 5

1.1 Product Description 5

1.2 Safety 6

1.3 Certifications 7

1.4 What's in a Full Box System 7

1.5 Cleaning the system 7

1.6 Hardware Overview 8

1.7 User Interface Overview 9

1.8 Default Configuration 10

Chapter 2 - Installation 11

2.1 Dimensions 12

2.2 Mount the Device 13

2.3 Sample and Exhausting Tubing Calculations 15

2.3.1 Prepare tubing 16

2.4 In-Line Filters 16

2.5 Local Detector Option 16

2.6 Wiring 17

2.6.1 Terminal layout of the base module 17

2.6.2 Electrical installation 19

2.7 Attach the pyrolyzer or NDIR 21

2.8 Install the sensor cartridge 22

Chapter 3 - Device Operation 23

3.1 Turn the device on & off 23

3.2 Monitoring 24

3.3 Review Information 25

3.4 Calibration 27

3.5 Testing 28

3.6 Setup 29

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3.7 Line Integrity Test

3.7.1 Install and leak check 32

Chapter 4 - Web operation 33

4.1 Internal Web Server 33

4.2 Physical Network Components 33

4.3 Internet Settings 33

4.4 Running the Web Server 34

4.5 Login 34

4.6 Device's Review 34

4.6.1 Review status 34

4.6.2 Review alarm & fault status 35

4.6.3 Review an event's history 35

4.6.4 Review a calibration certificate 36

4.7 Set-Up 36

4.7.1 Set up the location label 36

4.7.2 Set up the network 36

4.7.3 Set up the security 36

4.7.4 Set up the display 36

4.7.5 Set up the time/date 36

4.7.6 Set up gas detection and alarm set 36

4.7.7 Set up the fullscale 37

4.7.8 Set up the relays 37

4.7.9 Set up faults 37

4.7.10 Set a LIT 38

4.7.11 Zero calibration 38

4.7.12 Span calibration 38

4.7.13 Flow calibration 38

4.7.14 Calibrate 4-20 mA 38

4.7.15 Perform a LIT calibration 38

4.7.16 Perform a bump test 39

4.7.17 Perform an alarm or fault simulation 39

4.7.18 Perform a 4-20mA test 39

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4.7.19 Perform the LIT 39

4.7.20 Inhibit mode 39

Chapter 5 - Maintenance 40

5.1 Block Test 41

Chapter 6 - Additional Information 43

6.1 Calibration & Bump Test 43

6.1.1 Bump test 44

6.1.2 Preparation 44

6.1.3 Finishing 45

6.1.4 Troubleshooting 45

6.2 Waste Electrical and Electronic Equipment (WEEE) 45

6.3 Troubleshooting and Fault Diagnosis 46

6.4 Specifications 48

6.5 Ordering 49

6.6 Gas Table 50

6.7 Reflex 54

6.8 A Modbus/TCP Interface 55

6.9 Security 58

6.9.1 Modbus TCP 58

6.9.2 DOS attack 58

6.9.3 Install web server certificate in Google Chrome 58

6.9.4 Install web server certificate in MS Browsers 58

6.10 Warranty 59

6.10.1 Sensor Cartridges Warranty 60

6.11 Contact Us 61

6.11.1 Europe, Middle East, Africa 61

6.11.2 Asia Pacific 61

6.11.3 Americas 61

6.11.4 Technical Support 61

Midas S2 4 User Manual

5.2 Replace the Pump

5.3 Sensor Replacement 42

CHAPTER

1INTRODUCTION

1.1 Product Description

The Midas® S2 is a Fixed, Extractive Single-Point Gas Transmitter that draws a sample locally or

from a remote point to a sensor cartridge. A wide range of toxic, flammable and oxygen gas

sensor cartridges are available that enable the detection of gases used or generated in

semiconductor manufacturing operations, light manufacturing environments, and national and

university labs that specialize in semiconductor processing research.

Features and Benefits:

lHighly modular design for easy, reliable, and trouble-free installation.

lQuick replacement of cartridges and pump parts for simple maintenance.

lSingle, smart sensor cartridge with onboard * ‘e-calibration’ certificate

l3-built-in relays (Form C) for Alarms 1, 2, and Fault

lModbus TCP/IP, TCP Ethernet, Power over Ethernet(PoE)

lKeypad interface

lFactory-calibrated sensors to reduce the need for frequent gas testing

l4-20mA analog output with fault and event reporting

lLarge, bright, and rich TFT color LCD and extensive viewing angle.

lRobust extractive pump system (2-year lifetime) sampling up to 100 feet

lDesigned to ensure maximum uptime while providing a delightful user experience while

using the machine and providing a low cost of ownership for the customers

lBlock test to ensure sampling line connection and no leakage

Midas S2 5 User Manual

1.2 Safety

CAUTION

RISK OF INJURY AND PROPERTY DAMAGE

lTo minimize the risk of electrostatic charging, provide a suitable ground connection,

and install the equipment in such a way that no accidental discharges occur.

lWhen Midas S2 reaches the end of its life, it should be disposed of by local

regulations.

lDo not use cleaning solvents or abrasives to clean the gas detector.

lDo not attempt to modify the product in any way from the manufacturer’s design or

specification. Warranty will be void and malfunction of the gas detector may result.

lUse only genuine spare parts and accessories with Midas S2. Malfunction may

result if non-standard parts are used.

lMidas S2 is suitable for ordinary locations only and must not be installed in

hazardous locations.

lInstallation must be by the recognized standards of the appropriate authority in the

country concerned. For Europe, see EN60079-14, EN60079-29-2, and EN61241-14.

For installations in North America, the National Electrical Code (NFPA 70) should be

strictly observed. All the appropriate local and national regulations should be

observed.

lIndoor use only.

CAUTION

RISQUE DE BLESSURES ET DE DOMMAGES MATÉRIELS

lAfin de minimiser le risque de décharges d'électricité statique, effectuez une mise à

la terre adaptée et installez l'équipement de sorte qu'aucune décharge accidentelle

ne puisse se produire.

lLorsque le Midas S2 arrive en fin de vie, il doit être mis au rebut conformément aux

réglementations locales.

lN'utilisez pas de solvants ou d'abrasifs pour nettoyer le détecteur de gaz.

lN'essayez pas de modifier l'appareil par rapport à la conception ou aux

caractéristiques du fabricant. La garantie sera annulée et un dysfonctionnement du

détecteur de gaz pourrait en résulter.

lUtilisez uniquement des accessoires et pièces de rechange d'origine avec le Midas

S2. Un dysfonctionnement pourrait résulter de l'utilisation de pièces non conformes.

lLe Midas S2 doit être installé uniquement dans des endroits adaptés et non dans

des zones dangereuses.

lL'installation doit être effectuée en conformité avec les normes reconnues de

l'autorité compétente du pays concerné. Pour les installations en Europe, consultez

les normes EN60079-14, EN60079-29-2 et EN61241-14. Pour les installations en

Amérique du nord, le National Electrical Code (NFPA70) doit être respecté à la

lettre. Toutes les réglementations locales et nationales en vigueur doivent être

respectées.

lUtilisation en intérieur uniquement.

Midas S2 6 User Manual

1.3 Certifications

Electrical: UL 61010-1,

CSA C22.2 No.61010-1,

IEC 61010-1,

EN 61010-1

ROHS: EU Directive 2015/863

EMC: EN 50270:2015

1.4 What's in a Full Box System

lMidas S2 transmitter

lInstallation accessories (tubes, tube adaptor or LIT check valve if ordered)

lQuick reference guide

lROHS sheet with drill template

lDemount handle

1.5 Cleaning the system

Clean the exterior of the instrument with a soft, damp cloth. Use only water-based (non-

alcohol) cleaners. Do not use soaps, solvents, or polishes.

Midas S2 7 User Manual

1.6 Hardware Overview

1 Display 2 Pump door latch

3 Navigation buttons 4 Sensor cartridge

5 Sensor release latch 6 Cable gland

7 Mounting holes 8 Pump module

FIGURE 1 -1: Hardware components

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1.7 User Interface Overview

1 2 3 4

1- Power LED 2- Alarm 1 3- Alarm 2

4 - Fault 5 - Tips for reset faults or alarms 8- Location label

6 - Buttons

Cancel.

Reset alarm or fault

Power ON/OFF

Down

7 - Device status icons

Network connected

Network not

connected

Password enabled

Inhibit mode is

enabled

Flow rate

Internal pump

running

9 - Main status icons

Normal

Alarm 1

Alarm 2

Fault

Inhibit mode

10- Gas name 11 - Gas concentration 12 - Unit

13 - Bar graph for gas concentration display 14 - Menu 15 - Information

FIGURE 1 -2: Device's interface components

Midas S2 9 User Manual

1.8 Default Configuration

The Midas S2 gas detector is factory-configured.

NOTE: Oxygen levels are 20.9% v/v in a normal atmosphere, equivalent to 17.3 mA. Use

caution when integrating an oxygen Midas S2 unit using the 4-20 mA output since fault,

inhibit, and no power conditions are below 4 mA and, by default, an oxygen depletion alarm is

triggered on a falling alarm (default 19.5% v/v). In that case, Honeywell recommends one of

the following:

• Use Modbus TCP digital communications

• Use discrete relay inputs instead of a 4-20 mA signal to trigger gas alarms

• Program the control system of the 4-20 mA input with logic and a delay (e.g., 1 second) before

triggering an alarm to determine if the 4-20 mA output is at one of the 0-4 mA conditions

described above.

Contact Honeywell for further information.

TABLE 1 -1: Factory Default Configuration

Toxic Gas Flammable Gas Oxygen1

Full Scale (FS) Typically 4 x Threshold Limit

Value (TLV)

100% Lower Explosive Limit

(LEL)

25% Volume (v/v)

Alarm 1

(Relay 1)

Typically 1/2 TLV 10% LEL 23.5% v/v (Rising)

Normally de-energized, energizes on alarm.

Alarm 2

(Relay 2)

Typically 1 TLV 20% LEL 19.5% v/v (Falling)

Normally de-energized, energizes on alarm.

Fault

(Relay 3)

Normally energizes, de-energized on fault.

Latching Latching. Alarm and fault relays DO NOT automatically reset when reading falls below

alarm thresholds. Relays MUST be manually reset.

Passcode No Passcode set.

Address 192.168.0.14 subnet mask 255.255.255.0

Current source with:

0 mA Fault (open circuit)

1.0 mA Fault

2.0 mA Inhibit

3.0 mA Maintenance Fault

4.0 to 20.0 mA Gas reading (normal operation)

21.0 mA Over range

1Please contact Honeywell sales.

*LIT is disabled as it is an optional function.

Midas S2 10 User Manual

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