Honeywell Excel 5000 System Series Manual de usuario

EXCEL 5000™ System Styled Cabinet

Rings and Subpanels

INSTALLATION INSTRUCTIONS

GENERAL

The EXCEL 5000™ S

stem St

led Cabinet is constructed

from a separatel

ordered Rou

h-in Rin

, Subpanel and Door.

See Fi

. 1. The Cabinets are available in two sizes: small-

sized and full-sized. These instructions describe how to install

the Rin

and Subpanel. See form no. 95-7486, EXCEL

5000™ S

stem St

led Cabinet Doors Installation Instructions

to install the Door.

Fig. 1. EXCEL 5000™ Styled System Cabinet (small-sized

Ring shown).

M19093

SUBPANEL

DOOR

RING

BEFORE INSTALLATION

1. Refer to the

ob drawin

s for Cabinet locations and

arran

ements.

2. Install the Rin

on a vibration-free surface in a clean,

area.

3. Ensure that the location is visible and accessible for

maintenance.

4. Verif

that the Rin

is s

uare b

makin

sure the dia

nal measurements are e

ual. If not e

ual, appl

pres-

sure to the corners of the lon

er dia

onal measurement

to force the Rin

back into the s

uare.

NOTES:

—Rin

must be s

uare so that the Door and latch operate

properl

— Do not install Subpanel, or Door on Rin

until after

construction has been completed.

INSTALLATION

. 2 and 3 show Rin

dimensions and mountin

hole

locations. Fi

. 4 and 5 show conduit knockout locations and

sizes. Rin

s can be surface or semiflush mounted.

Rin

s ma

be mounted in both vertical and horizontal clusters

and are interconnected throu

h correspondin

knockouts

(

see

. 6

)

. Hin

es allow doors to full

open even when rin

s are

mounted ad

acentl

Ensure that the conduit enterin

the Rin

does not permit

condensation draina

e into the internal circuitr

. Where this is

a possibilit

, bend the conduit and drill a hole at the lowest

point in the conduit so that water drains out before reachin

the Rin

For wire runs between Rin

s that are bolted to

ether, remove

all necessar

y (

present and future

)

conduit knockouts before

the Rin

s are bolted to

ether and mounted. Also remove the

necessar

5/16 in.

(

8 mm

)

and 1/2 in.

(

13 mm

)

bolt-hole

knockouts.

U.L. 6-1-01

® U.S. Re

istered Trademark

Cop

well • All Ri

hts Reserved

EXCEL 5000™ SYSTEM STYLED CABINET RINGS AND SUBPANELS

6-3/8

(162)

8-1/2 (610)

(216)

ADD 1 IN. (25 MM) TO THESE DIMENSIONS FOR

ROUGH-IN OPENING

C7080

Fig. 2. Ring dimensions in in. (mm).

SECURE WITH

1/4 IN. (6) DIAMETER

MOUNTING BOLT

OR SCREW (4)

(OBTAINED LOCALLY)

SECURE WITH

1/4 IN. (6) DIAMETER

MOUNTING BOLT

OR SCREW (4)

(OBTAINED LOCALLY)

21-3/4

(552)

(406)

5/16

(8)

1-5/16

(33) 5/8 DIA.

(16)

35-3/4

(908)

(406)

FULL-SIZED

CABINET

38 (965)

-or-

SMALL-SIZED

CABINET

(610)

SMALL-SIZED RING FULL-SIZED RING

C7081

Fig. 3. Ring mounting hole locations and sizes (dimensions in in. (mm)).

95-7487—1 2

EXCEL 5000™SYSTEM STYLED CABINET RINGS AND SUBPANELS

DIMENSIONS SAME

BOTH ENDS

HOLE CONDUIT SIZE

A 1-1/2 and 2

B 1

C 3/4

D 1/2

2-3/8 IN. (60) SQUARE KNOCKOUT

FOR HONEYWELL RACEWAY

FRONT

7-3/4 (197)

9-3/4 (248)

5-1/2 (140)

2-1/2 (64)

12 (305)

DIMENSIONS SAME

BOTH SIDES

A A

B B

C D

A B

B D D C

(76)

15-5/8

(397)

D D

C7082

Fig. 4. Conduit knockout locations and sizes for small-sized Ring (dimensions in in. mm)).

DIMENSIONS SAME

BOTH ENDS

(76)

FRONT A

2-3/8 IN. (60) SQUARE KNOCKOUT

FOR HONEYWELL RACEWAY

7-3/4 (197)

9-3/4 (248)

5-1/2 (140)

2-1/2 (64)

CONDUIT SIZE

1-1/2 and 2

3/4

1/2

HOLE

12 (305)

A A

B B

C D

D D

A B

B D D C

D D

34-1/4

(870)

C7083

Fig. 5. Conduit knockout locations and sizes for full-sized Ring (dimensions in in. (mm)).

3 95-7487—1

EXCEL 5000™ SYSTEM STYLED CABINET RINGS AND SUBPANELS

40 (1016)

NAMEPLATE

54 (1372)

USE 1/4-20 x 3/4-IN.

BOLTS, NUTS, AND

5/16 (8) KNOCKOUTS

USE 1/4-20 x 3/4-IN.

BOLTS, 1-1/4-IN.

DIAMETER WASHERS

WITH 1/4-IN. HOLE

(CCT2369 OR EQUAL),

NUTS, AND 1/2 (13)

KNOCKOUTS TO

FASTEN CABINETS

VERTICALLY.

(OBTAIN BOLTS,

WASHERS, AND

NUTS LOCALLY.)

TO FASTEN CABINETS

HORIZONTALLY.

(OBTAIN BOLTS,

WASHERS, AND

NUTS LOCALLY.)

C7084

Fig. 6. Surface, semi-flush Ring arrangements (dimensions in in. (mm)).

General Mounting

— The cabinet/enclosure must be attached to a solid surface

(

masonr

or concrete slab

)

or to the wall framin

members.

— The cabinet attachment must be securel

anchored to the

wall and be desi

ned to hold at least four times the wei

of a full-loaded cabinet.

— Enclosure mountin

must be in accordance with all

applicable codes.

— The maximum wei

ht of the enclosure and its contents

must not exceed 50 lbs.

— Unless otherwise noted, the top of the cabinet is positioned

at the top of the drawin

s in this document.

— The cabinet must be mounted in the position shown.

Drywall

To mount:

1. Use at least four mountin

points and all of the enclo-

sure mountin

holes must be ali

ned over the center of

the studs.

2. Use a minimum 1/4 in.

(

6 mm

)

x 2-1/2 in.

(

64 mm

)

screw with flat washer and lock washer into center of

stud.

Concrete

To mount:

1. Establish a minimum of four mountin

points in the con-

crete and ali

n with the cabinet mountin

holes at the

four corners of the enclosure.

2. Install carbon steel wed

e anchors with 1/4 in. diameter

x 2-1/4 in. lon

g (

57 mm

)

minimum screw

(

ITW Ramset/

Red Head Trubolt or e

ual

)

, per the manufacturer’s

instructions, to a depth of at least 1-15/16 in.

(

49 mm

)

3. Bolt the four corners of the enclosure to the wall usin

this hardware and a 1/4 in.

(

6 mm

)

steel split lock

washer.

NOTE: Mountin

hardware must meet U.S. Government

G.S.A. specification FF-S-325 Group II, T

pe 4,

Class 1.

Masonry

To mount:

1. Establish a minimum of four mountin

points in the

masonr

and ali

n with the cabinet mountin

holes at

the four corners of the enclosure.

2. Install carbon steel sleeve anchors desi

ned to accept

1/4 in. diameter

(

6 mm

)

x 1-1/2 in. lon

g (

38 mm

)

screws

(

ITW Rasmet/Red Head D

nablot or e

ual

)

, per the

manufacturer’s instructions, to a depth of at least 1-1/4

in.

(

32 mm

)

3. Bolt the four corners of the enclosure to the wall usin

this hardware and a 1/4 in.

(

6 mm

)

steel split lock

washer.

95-7487—1 4

EXCEL 5000™SYSTEM STYLED CABINET RINGS AND SUBPANELS

NOTE: Mountin

hardware must meet U.S. Government

G.S.A. specification FF-S-325 Group II, T

pe 3,

Class 3.

Other mountin

methods are allowed to meet the construction

methods used in the field, provided the

are at least as stron

as the methods detailed above.

Alternative mountin

methods of e

ual or

reater stren

th are

allowed provided the

also meet or exceed all local code

uirements.

Surface Mounting

1. Use the Rin

as a template and mark and drill four

mountin

holes

(

see Fi

. 3

)

2. Use the proper mountin

hardware for wall construction

and secure Rin

to mountin

surface with four 1/4 in.

diameter bolts or screws

(

see Fi

. 3

)

3. Install a dirt barrier

(

scrap cardboard or plastic sheet

)

the front of the Rin

to block construction debris, if

needed.

4. Continue with the Subpanel Mountin

section.

Semiflush Mounting

1. Refer to Fi

. 3 for rou

h-in hole dimensions.

NOTE: Rin

mountin

depth in wall

(

see Fi

. 7

)

depends on

wall construction and

ob specifications. However,

the Rin

must extend a minimum of 3/4 in.

(

19 mm

)

from wall.

2. Use the proper mountin

hardware for wall construction

and secure Rin

to mountin

surface with four 1/4 in.

diameter bolts or screws

(

see Fi

. 3

)

3. Install a dirt barrier scrap cardboard or plastic sheet

)

the front of the Rin

to block construction debris, if

needed.

4. Continue with the Subpanel Mountin

section.

Subpanel Mounting

After construction is complete, remove the dirt barrier and an

debris on front of Rin

and install Subpanel

(

see Fi

. 8

)

Tamper Switch (Optional)

1. Remove the two screws and lock washers from the

Tamper Switch.

2. Assemble a lock washer on each screw.

3. Install the Tamper Switch

(

see Fi

. 9

)

NOTE: For ease of installation, install the top screw and lock

washer first.

4. Ti

hten both screws and check for proper switch opera-

tion

(

plun

er moves freel

5. Loosen lock-nut and ad

ust plun

er screw for proper

Tamper Switch operation.

6. Hold plun

er screw and ti

hten lock-nut.

7. Wire the Tamper Switch accordin

ob drawin

WALL

RING EXTENDS

A MINIMUM OF

3/4 IN. (19 MM)

FROM WALL

C7088

Fig. 7. Semiflush mounted Ring (small sized Ring shown).

FASTENERS

PROVIDED

WITH RING

RING

INSERT BOTTOM OF

SUBPANEL FIRST

NO. 10 x 3/8-IN.

SHEET METAL SCREW

(OBTAIN LOCALLY)

SMALL-SIZED SUBPANEL (4)

FULL-SIZED SUBPANEL (6) C7085

Fig. 8. Subpanel installation (small-sized Ring shown).

5 95-7487—1

EXCEL 5000™ SYSTEM STYLED CABINET RINGS AND SUBPANELS

LOCKNUT

PLUNGER

SCREW

RING

LOCK

WASHERS

SCREWS

PLUNGER

TAMPER

SWITCH

C7086

Fig. 9. Tamper Switch location and installation.

WIRING AND PIPING

All wirin

must conform to applicable local codes, ordinances

and re

ulations.

. 4 and 5 show conduit knockout sizes and locations for

small-sized and full-sized Rin

REPLACEMENT PARTS

Table 1 lists replacement parts for the St

led Cabinet Rin

and Subpanel.

Table 1. Replacement Parts List.

Part No. Description SeeFig.

14507358-001 Subpanel, Small-Sized Controller

CPU. 1, 3

14507358-002 Subpanel, Small-Sized ACP No. 1. 1, 3

14507358-003 Subpanel, Small-Sized ACP Panel. 1, 3

14507354-001 Subpanel, Full-Sized Controller

CPU. 1, 3

14507354-002 Subpanel, Full-Sized ACP No. 1. 1, 3

14507354-003 Subpanel, Full-Sized ACP. 1, 3

14507305-001 Rin

, Small Sized. 1, 3

14507305-002 Rin

, Full Sized. 1, 3

14505159-001 Tamper Switch. 9

MAINTENANCE PROCEDURES

The e

uipment mounted in this enclosure must be maintained

in accordance with the s

stem documentation and procedures

and practices contained in applicable NFPA and UL

standards. For service, contact

our local Hone

well Home &

Buildin

control office as listed in the phone book or contact a

ional office as shown at the end of this document.

95-7487—1 6

95-7487—17

Home and Building Control Home and Building Control Honeywell Asia Pacific Inc. Honeywell Europe S.A. Honeywell Latin American

Honeywell Honeywell Limited-Honeywell Limitée Room 3213-3225 3 Avenue du Bourget Region

1985 Douglas Drive North 35 Dynamic Drive Sun Hung Kai Centre 1140 Brussels 480 Sawgrass Corporate Parkway

Golden Valley, MN 55422 Scarborough, Ontario No. 30 Harbour Road Belgium Suite 200

M1V 4Z9 Wanchai Sunrise FL 33325

Hong Kong

Printed in U.S.A. on recycled

95-7487—1 J.S. Rev. 8-01

paper containing at least 10%

www.hone

well.com

post-consumer paper fibers.

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