Honeywell Excel 5000 System Series Manual de usuario
EXCEL 5000™ System Styled Cabinet
Rings and Subpanels
INSTALLATION INSTRUCTIONS
GENERAL
The EXCEL 5000™ S
y
stem St
y
led Cabinet is constructed
from a separatel
y
ordered Rou
g
h-in Rin
g
, Subpanel and Door.
See Fi
g
. 1. The Cabinets are available in two sizes: small-
sized and full-sized. These instructions describe how to install
the Rin
g
and Subpanel. See form no. 95-7486, EXCEL
5000™ S
y
stem St
y
led Cabinet Doors Installation Instructions
to install the Door.
Fig. 1. EXCEL 5000™ Styled System Cabinet (small-sized
Ring shown).
M19093
SUBPANEL
DOOR
RING
BEFORE INSTALLATION
1. Refer to the
j
ob drawin
g
s for Cabinet locations and
arran
g
ements.
2. Install the Rin
g
on a vibration-free surface in a clean,
dr
y
area.
3. Ensure that the location is visible and accessible for
maintenance.
4. Verif
y
that the Rin
g
is s
q
uare b
y
makin
g
sure the dia
g
o-
nal measurements are e
q
ual. If not e
q
ual, appl
y
pres-
sure to the corners of the lon
g
er dia
g
onal measurement
to force the Rin
g
back into the s
q
uare.
NOTES:
—Rin
g
must be s
q
uare so that the Door and latch operate
properl
y
.
— Do not install Subpanel, or Door on Rin
g
until after
construction has been completed.
INSTALLATION
Fi
g
. 2 and 3 show Rin
g
dimensions and mountin
g
hole
locations. Fi
g
. 4 and 5 show conduit knockout locations and
sizes. Rin
g
s can be surface or semiflush mounted.
Rin
g
s ma
y
be mounted in both vertical and horizontal clusters
and are interconnected throu
g
h correspondin
g
knockouts
(
see
Fi
g
. 6
)
. Hin
g
es allow doors to full
y
open even when rin
g
s are
mounted ad
j
acentl
y
.
Ensure that the conduit enterin
g
the Rin
g
does not permit
condensation draina
g
e into the internal circuitr
y
. Where this is
a possibilit
y
, bend the conduit and drill a hole at the lowest
point in the conduit so that water drains out before reachin
g
the Rin
g
.
For wire runs between Rin
g
s that are bolted to
g
ether, remove
all necessar
y (
present and future
)
conduit knockouts before
the Rin
g
s are bolted to
g
ether and mounted. Also remove the
necessar
y
5/16 in.
(
8 mm
)
and 1/2 in.
(
13 mm
)
bolt-hole
knockouts.
U.L. 6-1-01
® U.S. Re
g
istered Trademark
Cop
y
ri
g
ht © 2001 Hone
y
well • All Ri
g
hts Reserved
9
5
-
7
4
8
7
-
1
EXCEL 5000™ SYSTEM STYLED CABINET RINGS AND SUBPANELS
6-3/8
(162)
24
8-1/2 (610)
(216)
1
ADD 1 IN. (25 MM) TO THESE DIMENSIONS FOR
ROUGH-IN OPENING
C7080
Fig. 2. Ring dimensions in in. (mm).
SECURE WITH
1/4 IN. (6) DIAMETER
MOUNTING BOLT
OR SCREW (4)
(OBTAINED LOCALLY)
SECURE WITH
1/4 IN. (6) DIAMETER
MOUNTING BOLT
OR SCREW (4)
(OBTAINED LOCALLY)
21-3/4
(552)
16
(406)
5/16
(8)
1-5/16
(33) 5/8 DIA.
(16)
35-3/4
(908)
16
(406)
FULL-SIZED
CABINET
38 (965)
1
-or-
SMALL-SIZED
CABINET
24
(610)
1
1
SMALL-SIZED RING FULL-SIZED RING
C7081
Fig. 3. Ring mounting hole locations and sizes (dimensions in in. (mm)).
95-7487—1 2
EXCEL 5000™SYSTEM STYLED CABINET RINGS AND SUBPANELS
DIMENSIONS SAME
BOTH ENDS
HOLE CONDUIT SIZE
A 1-1/2 and 2
B 1
C 3/4
D 1/2
2-3/8 IN. (60) SQUARE KNOCKOUT
FOR HONEYWELL RACEWAY
FRONT
7-3/4 (197)
9-3/4 (248)
5-1/2 (140)
2-1/2 (64)
12 (305)
DIMENSIONS SAME
BOTH SIDES
A A
B B
C
D
C D
A
A B
B D D C
C
A
3
(76)
A
A
A
15-5/8
(397)
D D
D D
C7082
Fig. 4. Conduit knockout locations and sizes for small-sized Ring (dimensions in in. mm)).
DIMENSIONS SAME
BOTH ENDS
3
(76)
FRONT A
A
A
A
2-3/8 IN. (60) SQUARE KNOCKOUT
FOR HONEYWELL RACEWAY
7-3/4 (197)
9-3/4 (248)
5-1/2 (140)
2-1/2 (64)
CONDUIT SIZE
A
B
C
D
1-1/2 and 2
1
3/4
1/2
HOLE
12 (305)
A A
B B
C
D
C D
D D
A
A B
B D D C
C
D D
34-1/4
(870)
C7083
Fig. 5. Conduit knockout locations and sizes for full-sized Ring (dimensions in in. (mm)).
3 95-7487—1
EXCEL 5000™ SYSTEM STYLED CABINET RINGS AND SUBPANELS
40 (1016)
NAMEPLATE
54 (1372)
USE 1/4-20 x 3/4-IN.
BOLTS, NUTS, AND
5/16 (8) KNOCKOUTS
USE 1/4-20 x 3/4-IN.
BOLTS, 1-1/4-IN.
DIAMETER WASHERS
WITH 1/4-IN. HOLE
(CCT2369 OR EQUAL),
NUTS, AND 1/2 (13)
KNOCKOUTS TO
FASTEN CABINETS
VERTICALLY.
(OBTAIN BOLTS,
WASHERS, AND
NUTS LOCALLY.)
TO FASTEN CABINETS
HORIZONTALLY.
(OBTAIN BOLTS,
WASHERS, AND
NUTS LOCALLY.)
C7084
Fig. 6. Surface, semi-flush Ring arrangements (dimensions in in. (mm)).
General Mounting
— The cabinet/enclosure must be attached to a solid surface
(
masonr
y
or concrete slab
)
or to the wall framin
g
members.
— The cabinet attachment must be securel
y
anchored to the
wall and be desi
g
ned to hold at least four times the wei
g
ht
of a full-loaded cabinet.
— Enclosure mountin
g
must be in accordance with all
applicable codes.
— The maximum wei
g
ht of the enclosure and its contents
must not exceed 50 lbs.
— Unless otherwise noted, the top of the cabinet is positioned
at the top of the drawin
g
s in this document.
— The cabinet must be mounted in the position shown.
Drywall
To mount:
1. Use at least four mountin
g
points and all of the enclo-
sure mountin
g
holes must be ali
g
ned over the center of
the studs.
2. Use a minimum 1/4 in.
(
6 mm
)
x 2-1/2 in.
(
64 mm
)
la
g
screw with flat washer and lock washer into center of
stud.
Concrete
To mount:
1. Establish a minimum of four mountin
g
points in the con-
crete and ali
g
n with the cabinet mountin
g
holes at the
four corners of the enclosure.
2. Install carbon steel wed
g
e anchors with 1/4 in. diameter
x 2-1/4 in. lon
g (
57 mm
)
minimum screw
(
ITW Ramset/
Red Head Trubolt or e
q
ual
)
, per the manufacturer’s
instructions, to a depth of at least 1-15/16 in.
(
49 mm
)
.
3. Bolt the four corners of the enclosure to the wall usin
g
this hardware and a 1/4 in.
(
6 mm
)
steel split lock
washer.
NOTE: Mountin
g
hardware must meet U.S. Government
G.S.A. specification FF-S-325 Group II, T
y
pe 4,
Class 1.
Masonry
To mount:
1. Establish a minimum of four mountin
g
points in the
masonr
y
and ali
g
n with the cabinet mountin
g
holes at
the four corners of the enclosure.
2. Install carbon steel sleeve anchors desi
g
ned to accept
1/4 in. diameter
(
6 mm
)
x 1-1/2 in. lon
g (
38 mm
)
screws
(
ITW Rasmet/Red Head D
y
nablot or e
q
ual
)
, per the
manufacturer’s instructions, to a depth of at least 1-1/4
in.
(
32 mm
)
3. Bolt the four corners of the enclosure to the wall usin
g
this hardware and a 1/4 in.
(
6 mm
)
steel split lock
washer.
95-7487—1 4
EXCEL 5000™SYSTEM STYLED CABINET RINGS AND SUBPANELS
NOTE: Mountin
g
hardware must meet U.S. Government
G.S.A. specification FF-S-325 Group II, T
y
pe 3,
Class 3.
Other mountin
g
methods are allowed to meet the construction
methods used in the field, provided the
y
are at least as stron
g
as the methods detailed above.
Alternative mountin
g
methods of e
q
ual or
g
reater stren
g
th are
allowed provided the
y
also meet or exceed all local code
re
q
uirements.
Surface Mounting
1. Use the Rin
g
as a template and mark and drill four
mountin
g
holes
(
see Fi
g
. 3
)
.
2. Use the proper mountin
g
hardware for wall construction
and secure Rin
g
to mountin
g
surface with four 1/4 in.
diameter bolts or screws
(
see Fi
g
. 3
)
.
3. Install a dirt barrier
(
scrap cardboard or plastic sheet
)
on
the front of the Rin
g
to block construction debris, if
needed.
4. Continue with the Subpanel Mountin
g
section.
Semiflush Mounting
1. Refer to Fi
g
. 3 for rou
g
h-in hole dimensions.
NOTE: Rin
g
mountin
g
depth in wall
(
see Fi
g
. 7
)
depends on
wall construction and
j
ob specifications. However,
the Rin
g
must extend a minimum of 3/4 in.
(
19 mm
)
from wall.
2. Use the proper mountin
g
hardware for wall construction
and secure Rin
g
to mountin
g
surface with four 1/4 in.
diameter bolts or screws
(
see Fi
g
. 3
)
.
3. Install a dirt barrier scrap cardboard or plastic sheet
)
on
the front of the Rin
g
to block construction debris, if
needed.
4. Continue with the Subpanel Mountin
g
section.
Subpanel Mounting
After construction is complete, remove the dirt barrier and an
y
debris on front of Rin
g
and install Subpanel
(
see Fi
g
. 8
)
.
Tamper Switch (Optional)
1. Remove the two screws and lock washers from the
Tamper Switch.
2. Assemble a lock washer on each screw.
3. Install the Tamper Switch
(
see Fi
g
. 9
)
NOTE: For ease of installation, install the top screw and lock
washer first.
4. Ti
g
hten both screws and check for proper switch opera-
tion
(
plun
g
er moves freel
y)
.
5. Loosen lock-nut and ad
j
ust plun
g
er screw for proper
Tamper Switch operation.
6. Hold plun
g
er screw and ti
g
hten lock-nut.
7. Wire the Tamper Switch accordin
g
to
j
ob drawin
g
s.
WALL
RING EXTENDS
A MINIMUM OF
3/4 IN. (19 MM)
FROM WALL
C7088
Fig. 7. Semiflush mounted Ring (small sized Ring shown).
FASTENERS
PROVIDED
WITH RING
RING
INSERT BOTTOM OF
SUBPANEL FIRST
NO. 10 x 3/8-IN.
SHEET METAL SCREW
(OBTAIN LOCALLY)
SMALL-SIZED SUBPANEL (4)
FULL-SIZED SUBPANEL (6) C7085
Fig. 8. Subpanel installation (small-sized Ring shown).
5 95-7487—1
EXCEL 5000™ SYSTEM STYLED CABINET RINGS AND SUBPANELS
LOCKNUT
PLUNGER
SCREW
RING
LOCK
WASHERS
SCREWS
PLUNGER
TAMPER
SWITCH
C7086
Fig. 9. Tamper Switch location and installation.
WIRING AND PIPING
All wirin
g
must conform to applicable local codes, ordinances
and re
g
ulations.
Fi
g
. 4 and 5 show conduit knockout sizes and locations for
small-sized and full-sized Rin
g
.
REPLACEMENT PARTS
Table 1 lists replacement parts for the St
y
led Cabinet Rin
g
and Subpanel.
Table 1. Replacement Parts List.
Part No. Description SeeFig.
X
14507358-001 Subpanel, Small-Sized Controller
CPU. 1, 3
14507358-002 Subpanel, Small-Sized ACP No. 1. 1, 3
14507358-003 Subpanel, Small-Sized ACP Panel. 1, 3
14507354-001 Subpanel, Full-Sized Controller
CPU. 1, 3
14507354-002 Subpanel, Full-Sized ACP No. 1. 1, 3
14507354-003 Subpanel, Full-Sized ACP. 1, 3
14507305-001 Rin
g
, Small Sized. 1, 3
14507305-002 Rin
g
, Full Sized. 1, 3
14505159-001 Tamper Switch. 9
MAINTENANCE PROCEDURES
The e
q
uipment mounted in this enclosure must be maintained
in accordance with the s
y
stem documentation and procedures
and practices contained in applicable NFPA and UL
standards. For service, contact
y
our local Hone
y
well Home &
Buildin
g
control office as listed in the phone book or contact a
re
g
ional office as shown at the end of this document.
95-7487—1 6
95-7487—17
Home and Building Control Home and Building Control Honeywell Asia Pacific Inc. Honeywell Europe S.A. Honeywell Latin American
Honeywell Honeywell Limited-Honeywell Limitée Room 3213-3225 3 Avenue du Bourget Region
1985 Douglas Drive North 35 Dynamic Drive Sun Hung Kai Centre 1140 Brussels 480 Sawgrass Corporate Parkway
Golden Valley, MN 55422 Scarborough, Ontario No. 30 Harbour Road Belgium Suite 200
M1V 4Z9 Wanchai Sunrise FL 33325
Hong Kong
Printed in U.S.A. on recycled
95-7487—1 J.S. Rev. 8-01
paper containing at least 10%
www.hone
y
well.com
post-consumer paper fibers.
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