Herd KW01 Manual de usuario

Installation Guide

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Part No: KW03-IG

Rev: A

Date: 19-Mar-19

Part No: KW01-LEGACY-IG

Rev: B

Date: 2019-06-24

This Guide is for all Truck Guard

Models, including (where

applicable):

Aero

Defender

Texas

Big Texas

Road Train

Super Road Train

Important

•Herd Truck Guards are vehicle "Make & Model" specific. Use of a Truck Guard on a vehicle other than the

model it was designed for will constitute improper use of the product and may void warranty.

•Unless otherwise specified, Grade 8 or Class 10.9 hardware is to be used. For the purposes of these

instructions, OEM hardware means the truck's original factory hardware.

•For further detail of warranty coverage and warranty repair information visit www.HERD.com.

Truck I.D.

Truck Models

KW01

Kenworth W900L -

SFA

General Safety

•Take time to fully read the instructions before installing the Herd Truck Guard.

•At all times exercise safe work shop practices, wear steel toe boots and safety glasses during installation.

•Parts and components of the Herd Truck Guard can be heavy, handle with care to avoid injuries.

•Respect power tools and use them as advertised.

For assistance call

1-888-543-4373

www.HERD.com

Thank you for choosing HERD!

HERD North America Inc.

2168 Springfield Road

Box 28, Group 525, RR5

Sunnyside, MB Canada R5R 0J3

Reference this Parts List if your Truck Guard has a CEB (Captive Eye Bolt) Latching System

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Part No: KW03-IG

Rev: A

Date: 19-Mar-19

Part No: KW01-LEGACY-IG

Rev: B

Date: 2019-06-24

Figure 1 –Captive Eye Bolt Latching System

Table 1: Parts and Hardware Included

Items marked with * are not shown in Figure 1 above

Item No

Part No

Description

Qty

BR-KW01-AT (Only with Aero, Road Train, Super Road

Train, Texas, & Big Texas Versions)

BR-KW01-FLT (Only with Defender Version)

BRACKET, Kenworth W900L - SFA

1MPA027 (Only with Aero, Road Train, Super Road

Train, Texas, & Big Texas Versions)

1MPA024 (Only with Defender Version)

ASSY - LEGACY LIFT ASSIST

7-EYEBOLT KIT

CAPTIVE EYEBOLT ASSEMBLY

HERD TRUCK GUARD

TRUCK GUARD APPEARANCE MAY VARY BY SKU

1-MP-KW01.60

MOUNTING ASSEMBLY, TOW EYE, KW01

500088

BOLT-HEX 1/2-13X2-1/2 NC GR8 YZP

500167

NUT-NYLOCK 1/2-13 NC GR8 YZP

500206

WASHER-FLAT 1/2 SAE GR8 YZP

*10

500172

NUT-NYLOCK 3/4-10 NC GR8 YZP

*11

500211

WASHER-FLAT 3/4 SAE GR8 YZP

Reference this Parts List if your Truck Guard has a Slam Latch Latching System

Part No: KW01-LEGACY-IG

Rev: B

Date: 2019-06-24

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Figure 2 –Slam Latch Latching System

Table 2: Parts and Hardware Included

Items marked with * are not shown in Figure 2 above

Item No

Part No

Description

Qty

BR-KW01-AT-SL (Only with Aero, Road Train, Super Road

Train, Texas, & Big Texas Versions)

BR-KW01-FLT-SL (Only with Defender Version)

BRACKET, Kenworth W900L - SFA

1MPA027 (Only with Aero, Road Train, Super Road Train,

Texas, & Big Texas Versions)

1MPA024 (Only with Defender Version)

ASSY - LEGACY LIFT ASSIST

4-MC-SLA-A

ASSY- LEGACY SLAM LATCH

HERD TRUCK GUARD

TRUCK GUARD APPEARANCE MAY VARY BY SKU

1-MP-KW01.60

MOUNTING ASSEMBLY, TOW EYE, KW01

500088

BOLT-HEX 1/2-13X2-1/2 NC GR8 YZP

500167

NUT-NYLOCK 1/2-13 NC GR8 YZP

500206

WASHER-FLAT 1/2 SAE GR8 YZP

*10

500172

NUT-NYLOCK 3/4-10 NC GR8 YZP

*11

500211

WASHER-FLAT 3/4 SAE GR8 YZP

Installation Procedure

Part No: KW01-LEGACY-IG

Rev: B

Date: 2019-06-24

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1. Remove the 6 OEM bolts on the

front of the OEM bumper. Retain

factory hardware. Disconnect

OEM driving lights if applicable.

Remove the OEM bumper. If

factory center tow pin is an

option on the truck, remove it as

well. If the truck has a collision

mitigation radar sensor, unplug

and remove it.

Figure 3 –OEM Bumper Removal Front View

2. Insert tow receiver inserts

(Item 6) into the tow receivers

on both passenger and driver

sides.

Secure in place using OEM

clevis pin.

Figure 4 –Tow Receiver Insert Installation

Remove & Retain 6 Bolts

Installation Procedure

Part No: KW01-LEGACY-IG

Rev: B

Date: 2019-06-24

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3. Install Herd steel bracket

(Item 1) to truck using supplied

1/2”hardware (Items 7, 8, 9).

Be sure all 6 mounting points are

used and that the supplied

packers (Part of Item 1) are used

on the innermost 2 mounting

points.

The ¾” threaded rod portion of

the tow receiver insert (Item 6)

will pass through the backplate of

the bracket and be fastened

down in step 4.

Note:

If installer has a crane available,

truck guard can be attached onto

truck with bracket, otherwise

disassemble truck guard from

bracket first. Keep hardware. If

bumper is equipped with lift

assist, the springs must be

removed. Refer to instructions

S004 (Defender bumpers) or S005

(Aero/Texas bumpers) for proper

lift assist disassembly procedure.

Figure 5 –HERD Bracket Installation (Driver Side Shown)

Use Packers

Installation Procedure

Part No: KW01-LEGACY-IG

Rev: B

Date: 2019-06-24

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4. Tighten 3/4" nut and washer

(Items 10, 11) onto threaded end

of the tow receiver inserts

(Item 6) to 70-80 ft-lbs. Do not

overtighten.

Figure 6 –HERD Bracket Installation (Driver Side Shown)

Installation Procedure

Part No: KW01-LEGACY-IG

Rev: B

Date: 2019-06-24

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5. If the Herd Truck Guard was

disassembled from bracket in

step 3, reinstall Herd Truck Guard

onto bracket using the hardware

kept from step 3.

For DFLT & Defender models

only: To install the hinge bolts,

the bumper must be in the open

(down) position to allow the

bottom lip to go under and

around the steel hinge.

Figure 7 –View of Bracket Hinge

6. Close the truck guard and check

fitment. Truck guard position can

be adjusted side to side and up or

down as required. Once fitment

is confirmed, tighten all mounting

bolts. Torque 3/4” hardware to

75lb-ft. Torque 1/2” and 5/8”

hardware to 110lb-ft.

Figure 8 –Herd Truck Guard Installed

Installation Procedure

Part No: KW01-LEGACY-IG

Rev: B

Date: 2019-06-24

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Important

•Check mounting points after the first 5000 km and every 3-6 months.

•If this truck guard is equipped with Legacy Herd Slam Latch, periodic adjustment is required. Refer to Legacy

Slam Latch Installation adjustment instructions to properly adjust your Slam Latch.

•The drop-forged eyebolts are an integral part of the strength of Herd Truck Guards. When tightened firmly,

they will minimize vibration and provide superior impact resistance.

•To help maintain the factory finish, avoid acid wash.

Installation Procedure

Part No: KW01-LEGACY-IG

Rev: B

Date: 2019-06-24

1-888-543-4373

www.HERD.com

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