Happy Trails HTP9-5-2 Manual de usuario

Thank you for purchasing Happy Trails products. Our products are proudly hand made in Boise Idaho,

USA. If you have any questions or concerns about the installation of this product, please contact us di-

rectly at 1-800-444-8770 or e-mail installation@happy-trail.com.

Before you begin, place the bike on a hard level

surface where you have room to work. Lay out

the parts included in this kit and compare to the

parts in these instructions. If any parts or hard-

ware are missing, contact us immediately at the

number listed above.

IMPORTANT!!!!

When installing Happy Trails racks, leave all bolt

connections loose until the entire product is in-

stalled. Then go back and tighten all connec-

tions. We recommend the use of thread locking

compound.

Disassembly

Remove the turn signals from their locations.

Remove the upper passenger peg mount

bolt.

Yamaha XT250 SL Rack htp9-5-2

Step 1

Installation is the same for both sides. Using

the 8x20 bolts, mount the grab handle

mounts loosely as shown in picture. Attach

the side racks to the grab handles using

8x55 bolts, 5/8” OD x 1 1/4” long spacers &

8mm nuts. Attach the side rack to the pas-

senger peg mount using 8x25 bolts.

Step 2

Mount the turn signal bracket to the original turn signal mount using

the 8x25mm bolts & 8mm nuts and then mount the turn signals to this

bracket. We suggest to drill two holes (one on each side) and guide

the wires through the fender. If the bracket touches the fender, you

may add the included washers to space between the provided turn

signal mount and the original turn signal mount.

Holes

Turn signal

relocation

bracket

Original turn

signal mount

Turn signal relocation

mounts

Bolt List:

4 M8X20mm SHCS

4 M8x25mm SHCS

4 M8X55mm SHCS

6 8MM NYLOCK NUT

10 M8 FLAT WASHER

4 5/8” OD x 1 1/4” long spacers

Hardware List:

Left and right SL rack

L&R grab handles

2pcs XT250 Turn signal bracket

(see turn tab pic below)

Bolt Kit

Instructions

Note pictures are of SU rack, but installation is same with exception SL racks do not

have a rear support bumper. Turn signal bracket shape changed, but mount similar.

Turn signal

re-located

and installed

Turn signal bracket

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