Hangar 9 Easy Fly 40 Manual de usuario

Wing Span .64-3/4 inches

Wing Area .712-1/4 inch2

Approx. Weight .4-3/4-5 1/2 lbs.

Engine Requirements .40-.46 2-cycle

.40-.50 4-cycle

• True UltraCote™ covering

• Positive self-righting flight characteristics

• 90% pre-built

• Extensive hardware kit included

• Break away motor mount prevents engine

damage during minor nose-overs

Specifications

Raising the Standard of Quality

in Almost-Ready-To-Fly Aircraft

ALMOST READY-TO-FLY

PRE-BUILT

HANGAR

INSTRUCTION MANUAL

TICKET TOFLY

R/C Pilot Program

The Total Training Package

Congratulations on your selection of the Hangar 9 Easy Fly

40! Your kit comes complete with the “TICKET TOFLY R/C

Pilot Program,” a detailed video instruction guide designed

to help beginners become successful pilots.

This video guides you through every step of the learning

process — from building tricks and tips through your first solo flights. The

video shows in-depth procedures on radio setup, trimming the plane, and

breaking-in and tuning your engine. It covers the basic flight concepts you

need to know, like takeoffs, landings and, most importantly, how to find and

work with a qualified instructor. You’ll find out just what to expect when

you arrive at the flying field… before you even get there.

When you use the video in conjunction with the complete, photo-illustrated

instruction manual, you’ll gain the confidence and ability to successfully

meet the challenge of R/C flight. This video is an invaluable teaching aid

which will shorten the time it takes to properly learn to operate and fly the

Easy Fly 40.

Good Luck and Good Flying!

Table Of Contents

Introduction 3

Contents Of Kit 4

Equipment Required 5

Tools And Supplies Required 5

Field Equipment Required 6

Optional Field Equipment 7

Section 1: Assembling The Wings 8

Section 2: Joining The Wing Halves 9

Section 3: Hinging The Rudder And Elevator 12

Section 4: Installing The Aileron Servo Trays 13

Section 5: Assembling The Fuselage 16

Section 6: Installing The Nose Gear 17

Section 7: Installing The Wing Dowels 18

Section 8: Assembling The Fuel Tank 19

Section 9: Installing The Fuel Tank 21

Section 10: Installing The Control Horns 22

Section 11: Installing The Horizontal & Vertical Stabilizers 24

Section 12: Installing The Engine 26

Section 13: Installing The Radio 29

Section 14: Installing The Linkages 32

Section 15: Setting Up The Radio 38

Section 16: Balancing The Model 39

Pre-Flight Check 40

Pre-Flight At The Field 41

Flight Instructions 42

AMA Safety Codes 43

Glossary 44

Introduction

Congratulations!

You are the proud owner of the highest quality almost-ready-to-fly (ARF) sport trainer available. The Easy Fly

40 is professionally built and pre-covered by craftsmen using genuine UltraCote®covering. The positive self-

righting flight characteristics and excellent slow-speed handling make the Easy Fly 40 one of the easiest-to-fly

airplanes available. Beyond its positive, gentle flight mannerisms, the Easy Fly 40 also offers outstanding

sport aerobatic capabilities. Loops, rolls, sustained inverted flight, and even outside maneuvers are all well

within its flight envelope.

In order for you to get the best performance and most enjoyment from your Easy Fly 40, it is important to

carefully read and follow this manual. If you’re a first-time flier, we strongly suggest that you seek qualified

help during your first flights. Your local hobby shop will be able to put you in touch with qualified pilots and a

local club.

Note: Due to temperature changes during shipping, the covering on your Easy Fly may be slightly wrinkled.

The careful use of a heat gun or iron is recommended to shrink the UltraCote®until its taut.

Warning

An R/C aircraft is not a toy! If misused, it can cause serious bodily harm and damage to property. Fly only in

open areas, preferably AMA (Academy of Model Aeronautics) approved flying sites, and have an experienced

modeler/pilot preflight your aircraft before its first flight and perform the aircraft’s first test flights. Please

follow all instructions included with your radio and engine. We cannot stress strongly enough the importance

of having an experienced pilot preflight your aircraft and be present during your first test flights!

The Easy Fly 40 is professionally built and

pre-covered by craftsmen using genuine UltraCote®

covering. UltraCote is completely reparable and can

be found at your local hobby shop.

ULTRACOTE

UltraCote is a registered trademark of Carl

Goldberg Models

Contents Of Kit

A. Fuselage (#HAN1401)

B. Right wing half with aileron (#HAN1402)

C. Left wing half with aileron (#HAN1402)

D. Vertical stabilizer with rudder (#HAN1403)

Horizontal stabilizer with elevator

(#HAN1404)

1. Pushrods

2. Aileron servo mounts (2)

3. Main landing gear

4. Nose landing gear

5. Spinner

6. Motor mounts and hardware

7. Wheels (3)

8. Fuel tank and hardware

9. Rubber bands (8)

10. Control horns

11. Wing joiner

3 2

R/C Radio System

4 Channels (minimum)

4 Standard Servos

Standard 450-650 mAh Battery

Recommended JR Systems

JR F400 FM

JR XP642

JR XP783

JR XP8103

R/C Engine

.40-.45 2-Cycle with Muffler

Recommended Thunder Tiger Engine

GP .42 with Muffler

R/C Aircraft Propeller

10-6 Prop with a .40-.46 Size Engine

Equipment Required

Adhesives

CA (cyanoacrylate) Glue (instant/thin and medium viscosity)

CA Remover (dissolve)

5-Minute Epoxy

30-Minute Epoxy

Tools

Clips (e.g. clothespins, binder clips)

Cloth

Drill and Assorted Drill Bits

Heat Gun

Heat Iron

Hobby Knife

Masking Tape

Needle Nose Pliers

Paper Towels

Pencil

#1 and #2 Phillips Screwdrivers

Rubbing Alcohol

Ruler (straight edge)

Sandpaper

Scissors

Straight Screwdriver

Thread Lock (e.g., Loc Tite Blue)

Toothpicks

90-Degree Triangle

Wax Paper

Z-Bender Pliers

Tools And Supplies Required

Field Equipment Required

HAN3000 – 2-cycle Performance Plug MDC101 Glow Driver Model Airplane Fuel

HAN 3005 – Extra Life Sport Plug

HAN104 12V Super Starter HAN102 12V Battery HAN118 Fuel Pump

HAN2510 Glow Plug Wrench

Optional Field Equipment

Extra Propellers Flight Box Power Panel

Prop Wrench Miscellaneous Tools Paper Towels

#64 Rubber Bands After Run Oil Extra Glow Plugs

❑1. Carefully remove the aileron from the right wing panel.

Note where the hinges and the aileron torque rod fit into

the aileron.

❑2. Mix a small amount of 30-minute epoxy, carefully

following the instructions included with the epoxy.

❑3. Using a toothpick, apply epoxy into the ailerons’ torque

rod hole. Fill the hole 1/2 full.

❑4. Replace the aileron on the right wing half. Make sure

the hinges slide in place and the aileron torque rod

inserts into its respective hole in the aileron. The gap

between aileron and wing should be a constant 1/16”.

❑5. Wipe off any excess epoxy using a paper towel and

rubbing alcohol.

❑6. Deflect the aileron and apply a small amount of thin CA

glue to each hinge. Make sure that the CA glue

penetrates into the aileron and wing while maintaining a

1/16” aileron gap.

❑7. Wipe off any excess CA glue using CA remover and a

paper towel.

❑8. Repeat this process for the left wing (Steps 1-7).

Note:

After the CA has dried completely, check to ensure that

the hinges are secure by pulling firmly on the ailerons.

Important:

The ailerons are fitted in place but not glued in. They

must be correctly glued prior to flying.

Left Wing Panel with Aileron and Hinges

Right Wing Panel with Aileron and Hinges

CA Remover

30-Minute Epoxy

Thin Instant CA Glue

Paper Towels

Rubbing Alcohol

Toothpicks

Section 1: Assembling The Wings

Parts Needed Tools Needed

❑1. Using a pencil, mark both wing roots (the exposed

wood end of the wing halves) as shown. ❑2. Using a hobby knife, carefully cut out the marked

section.

Important:

Do not cut into hard wood wing joiner section.

Aileron Servo Mounts (2)

Dihedral Brace

Left Wing Half from Section 1

Right Wing Half from Section 1

Standard Servo (1)

30-Minute Epoxy

Hobby Knife

Masking Tape

Paper Towels

Pencil

Rubbing Alcohol

Ruler

Wax Paper

Section 2: Joining The Wing Halves

Parts Needed Tools Needed

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