Hakko Electronics FM-204 Manual de usuario

1. PACKING LIST AND PART NAMES

HAKKO FM-204 desoldering station ............... 1

MODEL FM-2024 desoldering tool ................. 1

Filter pipe assembly (For replacement) ............. 1

Control card ................................................... 1

Power cord ..................................................... 1

Connecting cable ........................................... 1

Iron holder with tip cleaner .............................. 1

Handle (for gun conﬁguration) .......................... 1

Cleaning drill (for heating element) ................... 1

Nozzle remover................................................ 1

Ceramic paper ﬁlter (For replacement/10 pcs.)

.... 1

Instruction manual .......................................... 1

Ceramic paper filter

(10 pcs.)

Receptacle

Card slot

Fuse

Filter case cover Power

receptacle

Power

switch

Control card

Joint band

Filter pipe assebmly

Desoldering tool (Nozzle is not included)

Handle

(for gun configuration)

Cleaning drill

(for heating element) Nozzle remover

Iron holder

Tip cleaner

Power cord

Connecting cable

OFF

*HAKKO FM-2027/FM-2026 (not included)

can be connected to HAKKO FM-204.

*When using above FM-2027/FM-2026

soldering iron, please use it with

the dedicated iron holder.

●HAKKO FM-204 desoldering station

●Accessories

Please check to make sure that all items listed below are included in the package.

●Option

HAKKO FM-2027/FM-2026

A. Iron holder

●Operation

First, remove any excess solder from the tip by

thrusting the tip into the cleaning wire. (Do not

wipe the tip against the wire. This may cause

molten solder to spatter.)

1. Insert the holder assembly securely into the

Iron holder base.

2. When the wire becomes dirty or loaded with

solder, turn the wire until a clean surface is

presented.

3. When changing the cleaning wire, lift the case

top vertically to prevent solder debris from

falling out.

4. Place the spare tips in the tip tray.

●Use of the sleep function

When using the sleep function, insert one end of

the connecting cable into the jack at the back of

the iron holder and the other end into the jack at

the back of the desoldering station to connect

them.

CAUTION

• Be sure to turn off the power before connecting or

disconnecting the connecting cable.

• Securely insert the relay cord all the way into the jack.

B. MODEL FM-2024

●Connecting and replacing the ﬁlter pipe

Pull the back holder until it locks, then

insert the ﬁlter pipe assembly with the opening

to the nozzle side. Ensure that the outer

surface of the ﬁlter pipe assembly is even with

the handle support. If the ﬁlter pipe assembly

is tilted, a leak may occur.

To replace the ﬁlter pipe assembly, press back

holder unlock button , pull the back holder

to lock it, change the ﬁlter pipe assembly, then

lock the ﬁlter pipe assembly. Replace the ﬁlter

pipe assembly in the cartridge.

4. INITIAL SETUP

Jack to connecting cable

Connecting cable

CAUTION

The surface of the ﬁlter pipe

assembly may be very hot.

Not sensitive to vertical orientation

●

Attaching and replacing the nozzle cartridge

Insert the nozzle cartridge fully into the grip

as shown in the illustration. Once the nozzle

cartridge is inserted, it is locked automatically.

CAUTION

The nozzle can be very hot. To attach or remove the

nozzle cartridge, be sure to use the nozzle remover to

preclude the possibility of breaking the grip or cartridge.

To replace the nozzle cartridge, insert the nozzle

remover into the ﬂange of the nozzle cartridge,

press the nozzle unlock button Aand remove

the nozzle cartridge.

CAUTION

The nozzle may be very hot.

The nozzle remover may be left mounted on

the end of the straight grip when not in use to

prevent it from being misplaced.

●Using the desoldering iron in the gun

conﬁguration.

To use the desoldering iron in the gun

conﬁguration, attach the handle to the straight

grip.

●Using the desoldering iron in the pen

conﬁguration.

To remove the handle, slide down the button

located on the rear of the handle to unlock it,

then slide the handle toward the back of the

MODEL FM-2024.

Inserting the tip:

●Holding the front end of the tip, insert it into

the sleeve assembly.

CAUTION

Insert the tip into the sleeve assembly until it clicks into

place. When you hear it clicks, avoid forcing the tip into the

sleeve assembly.

●Insert the tip securely into the connector.

NOTE:

Improper insertion of the tip will cause to appear

on the display.

Push

Nozzle remover

Align the parts and slide the handle

toward the front.

The handle will be locked

automatically.

Hold this part to insert the tip into the sleeve assembly.

Hold this part to insert the tip into the connector.

CAUTION

When holding the head of the tip, there is a danger of burn.

Be sure to use the heat-resistant pad.

C. Desoldering station

CAUTION

• Be sure to unplug the cord by holding the plug.

•

Securely insert the connecting cable all the way into the jack.

●The HAKKO FM-204 detects when the iron is

removed from the iron holder and sends this

data to the station via the connecting cable.

That data is then used for various functions.

●Connection

1. Connect the power cord to the inlet on the

rear of the station.

(Connect the plug from the MODEL FM-2024

to the receptacle on the HAKKO FM-204.)

The HAKKO FM-204 can be used without being

connected to a control box.

CAUTION

Connect the plug to the receptacle, aligning the tab on the

plug with the opening on the receptacle.

2. Put MODEL FM-2024 into the iron holder.

3. Connect the hose from the MODEL FM-2024

to the ﬁlter case cover on the HAKKO FM-204

Station.

4. Plug the power cord into a grounded wall

socket.

Ensure that the power switch is OFF before

inserting the AC plug.

Turn the power switches ON.

CAUTION

Be sure to ground this product as it is ESD safe by design.

5. Turn ON the power.

CAUTION

The HAKKO FM-204 does not function properly if the

power is turned on with the trigger pressed. Release the

trigger and then turn the power ON.

Jack to connecting cable

Connecting cable

Plug

projection Push the plug in as far as it will go, and

try to remove it without pressing the

release pin. If it stays in the receptacle it is

properly seated.

Receptacle opening

FM-2024

24V-70W

Insert all the way to the base.

Controls and displays

Controls

The front panel of the HAKKO FM-204 has four

controls.

.........End of sequence signal (terminates a

phase of a data entry mode). When

pressed for less than one second,

displays settings already stored.

.........Initiates a data entry mode.

.........Increases the displayed value.

...Decreases the displayed value.

The HAKKO FM-2027 and the MODEL FM-2024

can be connected to the HAKKO FM-204

Station.

The lamp on the grip operates as follows.

In use ................ Lights

Sleep mode....... Blinks slowly

Off mode ........... Off

Error .................. Blinks quickly

Operation

1. Turn the power switch ON.

2. By default, when the set temperature is

reached, the buzzer sounds, indicating that

the unit is ready.

The heater lamp on the front panel starts

blinking.

5. OPERATION

Displays

The HAKKO FM-204 has a three-digit display

element.

Depending on the selected mode, it will display:

●Sensor temperature (of the iron tip)

●Data entry:

Selected quantity (See the data entry

procedures.)

●Temperature scale:

ºC or ºF, depending on selection

●Error detection (See ERROR MESSAGES.)

An audible buzzer is provided to alert the

operator:

●When the station has reached the set

temperature, the buzzer will sound once.

(Default setting)

●When the low temperature threshold has been

crossed, the buzzer will sound continuously.

This buzzer will shutoff when the sensed

temperature returns to the acceptable range.

●When a foreign substance, an incompatible

tip, or the soldering end of the tip is inserted

into the HAKKO FM-2027, the display will

blink and the buzzer will sound continuously.

●When the auto-power shutoff function is

activated and power to the heater is shut off,

the buzzer sounds three times.

CAUTION

By default, the temperature is set to 350ºC.

You can conﬁrm the set temperature by pressing the

button. The set temperature will be displayed for two

seconds.

CAUTION

When not in use, set the iron in the iron holder.

button

Receptacle

Insert the card.

Press the or button.

Press the button once.

●

Changing the temperature setting

• MODEL FM-2024

Temperature setting range

ºC................350 to 450ºC

ºF ................660 to 840ºF

• HAKKO FM-2027 (Option)

Temperature setting range

ºC................200 to 450ºC

ºF ................400 to 840ºF

Example: Changing the temperature from

350ºC to 400ºC

1. Insert the control card into the station.

●The hundreds digit of the display begins to

ﬂash. This indicates that the unit has entered

the temperature setting mode and data may

be entered.

2. Enter the hundreds digit.

●Press the or button to set the

hundreds digit. When the desired figure is

displayed, press the button. The tens digit

begins to ﬂash.

3. Enter the tens digit.

●Press the or button to set

the tens digit. When the desired figure is

displayed, press the button. The units

digit begins to ﬂash.

4. Enter the units digit.

●Set the desired units digit in the same way

as for the tens digit, and then press the

button. The temperature is recorded to the

internal memory, and heater control begins

after the new set temperature is displayed.

To change the set temperature with

the control card in the station:

NOTE:

If you enter a value outside the temperature setting range

(see the table above), the display returns to the hundreds

digit, and you have to enter a correct value.

CAUTION

If the power is turned off without completing the

temperature setting, the new set temperature will not

be recorded.

1. Press and hold the button for at least one

second. The current temperature setting is

displayed, and then the hundreds digit begins

to ﬂash one second later. This indicates that

the station has entered the temperature

setting mode.

Follow steps 3 to 4 on “Changing the

temperature”.

2. If the button is not pressed and held for at

least one second, the current set temperature

is displayed, and then the tip temperature is

displayed.

●Entering the tip offset value

Example:

When the set temperature is 400ºC and

the actual tip temperature is 410ºC: The

difference in temperature is 10ºC, so enter

–10 as the current offset value.

1. Insert the control card into the station.

●

The station enters the temperature setting mode.

2. Press the button.

●The station enters the offset entry mode.

Press the or button to set the

hundreds digit.

The values that can be entered in ºC or ºF are 0

(for positive values) and - (for negative values).

3. Select or and press the

button.

The tens digit begins to ﬂash. Enter the offset

value.

The values that can be entered to the tens

digit are 0 to 5 in ºC (0 to 9 in ºF).

The tens and units digits are set with the

offset value range.

Allowable offset value range

ºC................. –50 to +50ºC

ºF ................. –90 to +90ºF

If you enter a value outside the allowable

offset value range, the display returns to

the hundreds digit, and you have to enter a

correct value.

CAUTION

In the offset entry mode (when the display is ﬂashing), the

tip temperature is controlled by the current offset value.

4. Verify the tip temperature.

Press the button once.

Press the or button.

Press the button once.

NOTE:

The station stores the offset values for each tip type.

For example, connect the HAKKO FM-2027 to the

station and enter the offset value (–10ºC). Next, change

to the MODEL FM-2024 and enter the offset value

–20ºC). When you reconnect the HAKKO FM-2027, the

offset value is set to –10ºC automatically.

The temperature accuracy of iron tips is ±15°C (±27°F) (except for designated tips) when using the default offset

values. If a higher temperature accuracy is required, use the following offset function:

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