Hakko Electronics FM-2030 Manual de usuario

MINI PARALLEL REMOVER

Iron holder with a sleep mode

Instruction Manual

Thank you for purchasing the FM-2023 mini parallel remover.

Please read this manual before operating the FM-2023.

Please keep this manual readily accessible for reference.

CAUTION

• The FM-2023 cannot function by itself. It must be connected to the

HAKKO FM-203 or FM-206 station.

• Specicinformationcanbefoundintheinstructionmanualforyour

HAKKO FM-203/FM-206 station.

TABLE OF CONTENTS

1. PACKING LIST .........................................................1

2. SPECIFICATIONS....................................................1

3. WARNINGS, CAUTIONS AND NOTES ...................2

4. PART NAMES...........................................................3

5. SETTING UP THE FM-2023 ....................................3

6. OPERATION.............................................................4

7. MAINTENANCE .......................................................7

8. TROUBLESHOOTING GUIDE.................................8

9. PARTS LIST ...........................................................10

10. WIRING DIAGRAM ................................................11

1. PACKING LIST

Mini parallel remover handpiece ............ 1

Tips (T9-I) 2pcs/set ................................ 1

Heat resistant pad .................................. 1

Heat resistant pad

Iron holder

Mini parallel remover handpiece Tip (shape-I)

Component bed

Connecting cable

Cleaning

sponge

lApplicable Models

In order to function, the FM-2023 must be connected to the HAKKO FM-203 or FM-206

station.

2. SPECIFICATIONS

MODEL FM-2023 Mini Parallel Remover

Power consumption

Temperature range

Tip to ground resistance

Tip to ground potential

Cord assembly

Length (w/o cord)

Weight (w/o cord)

Standard tip

140W (24 V)

200 – 400°C

< 2Ω

< 2mV

1.2m

75mm (w/o tip)

32g (Handpiece only), 5g (I tip only)

T9-I (Shape-I)

∗ This product is protected against electrostatic discharge.

∗Specifications and design are subject to change without notice.

Connecting cable ................................... 1

Iron holder (with Cleaning sponge)......... 1

Component bed...................................... 1

CAUTION:

This product includes such features as electrically conductive plastic parts and grounding of the

handpiece and station as measures to protect the device to be soldered from the effects of static

electricity. Be sure to observe the following instructions:

1. The handle and other plastic parts are not insulators, they are conductors. When replacing parts

or repairing, take sufficient care not to expose live electrical parts or damage insulation materials.

2. Be sure to ground the unit during use.

3. WARNINGS, CAUTIONS AND NOTES

Warnings, cautions and notes are placed at critical points in this manual to direct the

operator’s attention to signicant items. They are dened as follows:

WARNING: Failure to comply with a WARNING may result in injury or death.

CAUTION: Failure to comply with a CAUTION may result in injury to the operator, or

damage to the items involved. (One example is given below.)

NOTE: A NOTE indicates a procedure or point that is important to the process being de-

scribed.

CAUTION

When the power is on, the tip temperature is between 200°C/400°F and 400°C/750°F.

Sincemishandlingmayleadtoburnsorre,besuretocomplywiththefollowingpre-

cautions:

lDo not touch the metallic parts near the tip.

l Donotusetheproductnearammableitems.

lAdvise other people in the work area that the unit can reach a very high tempera-

ture and should be considered potentially dangerous.

l Turnoffthepowerwhiletakingbreaksandwhennishedusingtheunit.

lBefore replacing parts or storing the unit, turn off the power and allow the unit to

cool to room temperature.

CAUTION

To prevent damage to the unit and ensure a safe working environment, be sure to

comply with the following precautions:

l Donotusetheunitforapplicationsotherthanthosespecicallydescribedinthe

instruction manual.

lDo not set the tip temperature higher than 400°C/750°F.

lDo not rap the FM-2023 against the work bench to shake off residual solder, or oth-

erwise subject the iron to severe shocks.

lDo not modify the unit.

lUse only genuine HAKKO replacement parts.

lDo not wet the unit or use the unit when your hands are wet.

lThe operating process will produce smoke. Make sure the area is well ventilated.

lPull on the plug to disconnect the FM-2023 from the station outlet. Do not pull the

cord.

4. PART NAMES

Heat resistant pad

PlugFixing flange

Iron holder

Component bed

Cleaning sponge

Tip

Plug

Cord

Handle

Button

Connecting cable

5. SETTING UP THE FM-2023

1. Connector cord

Pass the connector cord through the hole

in the heat resistant pad.

2. Iron holder

When the iron holder is connected with the

HAKKO FM-203 or FM-206 station by using

a connecting cable, the sleep function can

be used.

Refer to the HAKKO FM-203 instruction

manual for how to set the sleep time.

Detailed information for HAKKO FM-206 on

how to set the sleep time can be found in

manuals available at the HAKKO Document

Portal. Please download and refer to it.

3. Connections

1. Connect the cord assembly of the FM-

2023 to the receptacle of HAKKO FM-

203 or FM-206.

NOTE:

When MODEL FM-2023 is connected to FM-206,

be sure not to connect an incompatible device

because each receptacle connector differs.

2. Place the FM-2023 in the iron holder.

3. Plug the power cord into the power

supply. Be sure to ground the unit.

Push the plug in as far as 

it will go, and try to remove it 

without pressing the release pin.



If it stays in the receptacle 

it is properly seated.

Receptacle

When the plug ‘clicks’, 

it is fully inserted.

NOTE:

This product is protected against electrostatic

discharge and must be grounded for full ef-

ciency.

中継コード

Connecting cable

6. OPERATION

l Controls and displays

Refer to the HAKKO FM-203 or FM-206

instruction manual.

NOTE:

The HAKKO FM-203 has 2 channels; D and

S channel. The MODEL FM-2023 can be

connected to only the D channel.

The HAKKO FM-206 has 3 channels: 1, 2

and 3 channel. The MODEL FM-2023 can be

connected to only the channel 2.

Refer to the HAKKO FM-203/FM-206 instruction

manual for details of operating.

There is a flange.

Make sure that the flange will

fit the handle when inserted

into the handpiece.

HAKKO FM-203

soldering station

NOTE:

The tips are a set of 2 pieces with the same

tip style. They must be used together.

l Displays

1. Insert the tips:

Hold the head part of the tip with the

heat resistant pad and insert the tip

into the handpiece. Push until the tip

stops. Repeat for second tip.

2. Turn the power switch ON.

3. When the set temperature is reached,

the buzzer sounds .

Channel D

display lamp

Channel S

display lamp

Channel D

connector

Channel S

connector

NOTE:

Once the two tips are inserted into the hand-

piece, heat control begins.

Both tips of the set must be inserted or the

handpiece will not heat.

CAUTION:

Never set the temperature to any value over

400°C (750°F). Doing so may damage the

station. Set the temperature according to the

type of work to be done.

lOperating instructions

1. Set the Temperature

2. Switch lever on the handle

The FM-2023 is double acting.

• When the tips are touching - i.e. the

handpieceisclosed-an‘R’isvisibleon

the handle. Operate by squeezing the

movable part of the handle at the back.

• Whenthehandpieceisopen,an‘N’

is visible on the handle. Operate by

squeezing the movable part of the

handle at the front.

3.Applysolderorux

IfthereisinsufcientsolderonthePWB,

or the soldered area is too small, apply

solder or flux to the PWB. Solder may

also be applied to the tips.

4. Melt the solder

Place the tips on the soldered part and

meltthesolder.Conrmthatthesolderis

fullymelted.Seesketch‘A’.

5. Remove the component

After confirming that the solder is fully

melted, lightly squeeze the handpiece to

grasp the component and lift to remove

thecomponent.Seesketch‘B’.

Place the desoldered chip onto the tray

keeping the tips in parallel, and open

them to release.

CAUTION:

Very high tip temperatures may damage the

printed circuit board, possibly causing the

printed pattern to become detached. HAKKO

recommends setting the tip temperature be-

low 300°C (572°F) for all normal work. Using

the lowest possible effective temperature not

only helps protect parts that are sensitive to

heat, it also helps protect the tip from deterio-

ration caused by heat.

Component

Solder

lControl card and

changing the tempera-

ture setting

Please refer to the HAKKO FM-203 or

FM-206 Instruction manual.

lReplacing the tip

Removing and inserting the tip:

Removing the tip:

Hold the handle and pull the tip out of the

handpiece with the heat resistant pad.

Inserting the tip:

Before inserting the tip; Insert the Tip ID

number key into the process gate until the

buzzer sounds once.

Hold head part and insert the tip into the

handpiece. Push until the tip stops.

Hold this part to insert into the handpiece.

24V-140W

FM-2023

Hold the handpiece at the front to remove tip.

24V-140W

FM-2023

CAUTION:

The tip can be very HOT. Use the heat resis-

tant pad for handling hot tips, but do not hold

the hot portion of the tip, even with the pad,

for longer than necessary.

7. MAINTENANCE

lTip maintenance

Please refer to the HAKKO FM-203 or FM-206 Instruction manual.

lChecking Procedure

WARNING:

Unless otherwise directed, carry out these procedures with the power switch OFF and the power

UNPLUGGED.

lVerify the electrical integrity of

the heater and sensor

1. Check for a broken heater or sensor

Measure the resistance while at room tem-

perature(15 to 25°C; 59 to 77°F). It should be

8Ω±10%. If the resistance exceeds these limits,

replace the tip.

Measure the resistance across the tip as shown.

lCheck the grounding line 1. Unplug the connection cord from the station.

2. Measure the resistance value between pin 2

and the tip (both tips).

3. Iftheresistancevalueishigherthan2Ω(at

room temperature), remove the black oxide

or replace the tip with a new one. If the resis-

tance value still does not decrease, check the

connection cord for breakage.

lChecking the connection cord

for breakage

1.Insertasetofveriedtipsinbothsidesofthe

handle.

2. Measure the resistance value between two

pins.

Pin 1 - Pin 3 7~9Ω

Pin 5 - Pin 3 8~10KΩ

Pin 7 - Pin 4 7~9Ω

Pin 8 - Pin 4 8~10KΩ

If the measured value exceeds above values, re-

place the FM-2023.

8. TROUBLESHOOTING GUIDE

WARNING:

Disconnect the power plug before servicing.

Failure to do so may result in electric shock.

lThe tip does not heat up.

• The sensor error is dis-

played.

CHECK :Is the tip inserted properly?

ACTION

:Insert the tip completely.

CHECK :Is the connection cord and/or the

heater/sensor broken?

ACTION

:See the appropriate section of this

manual regarding how to check

the connection cord and/or the

heater/sensor for breakage.

lSolder does not wet the

tip.

CHECK : Is the tip temperature too high?

ACTION

: Set the appropriate temperature.

CHECK : Is the tip contaminated with oxide?

ACTION

: Remove the oxide by cleaning the

tip on a damp sponge or HAKKO

599B tip cleaner.

lThe tip temperature is too

high.

CHECK : Is the connection cord broken?

ACTION

:See “Checking the connection

cord for breakage”.

lThe tip temperature is too

low.

CHECK : Is the tip contaminated with oxide?

ACTION

: Remove the oxide by cleaning the

tip on a damp sponge or HAKKO

599B tip cleaner.

lThe soldering iron error

is displayed.

• The LED heater lamp does not

light.

CHECK : Is the connection cord broken?

ACTION

:See “Checking the connection

cord for breakage”.

CHECK : Is the MODEL FM-2023 plug dis-

connected?

ACTION

: Connect the MODEL FM-2023.

lThe low-temperature

alarm tolerance error

occurs frequently.

lHeater terminal short

circuit error is dis-

played.

lThe tips cannot be closed.

• The tips will not return to the

original position.

CHECK : Is the tip too small for the items to

be removed?

ACTION

: Use a tip with a large thermal

capacity.

CHECK : Is the setting value for the low

temperature alarm tolerance too

low?

ACTION

: Increase the setting value.

CHECK : Is the tip for MODEL FM-2023?

ACTION

: Turn the power switch OFF and in-

sert the correct MODEL FM-2023

tip. Turn the power switch ON.

CHECK : Is there a foreign object between

the tips?

ACTION

: Remove it.

lTip error or is

displayed.

ACTION

: Contact your Hakko representa-

tive.

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