Goldmedal Discovery 2556EX Manual de usuario

Part No. 69922EX

Instruction Manual

10700 Medallion Drive, Cincinnati, Ohio 45241-4807 USA

Discovery

Model No. 2556EX, 2557EX, 2563EX

Discovery Model No. 2556EX, 2557EX, 2563EX

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gmpopcorn.com

SAFETY PRECAUTIONS

DANGER

Machine must be properly grounded to prevent electrical shock to personnel.

Failure to do so could result in serious injury, or death.

DO NOT immerse any part of this equipment in water.

DO NOT use excessive water when cleaning.

Keep cord and plug off the ground and away from moisture.

Always unplug the equipment before cleaning or servicing.

Make sure all machine switches are in the OFF position before plugging the

equipment into the receptacle.

008_051514

DANGER

Improper installation, adjustment, alteration, service, or maintenance can

cause property damage, injury, or death. Any alterations to this equipment will

void the warranty and may cause a dangerous condition. NEVER make

alterations to this equipment. Read the Installation, Operating, and

Maintenance Instructions thoroughly before installing, servicing, or operating

this equipment.

014_051514

WARNING

To avoid burns, DO NOT touch the kettle or any heated surface.

DO NOT place or leave objects in contact with heated surfaces.

013_092414

WARNING

ALWAYS wear safety glasses when servicing this equipment.

010_010914

WARNING

No user serviceable parts inside. Refer servicing to qualified service

personnel.

011_051514

WARNING

Read and understand operator’s manual and all other safety instructions

before using this equipment. To order copies of the operator’s manual go to

gmpopcorn.com or write to Gold Medal Products Co., 10700 Medallion Drive,

Cincinnati, OH 45241 USA 1-(800)-543-0862

022_010914

Discovery Model No. 2556EX, 2557EX, 2563EX

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SAFETY PRECAUTIONS (continued)

WARNING

DO NOT allow direct contact of this equipment by the public when used in

food service locations. Only personnel trained and experienced in the

equipment operation may operate this equipment.

Carefully read all instructions before operation.

012_010914

WARNING

This machine is NOT to be operated by minors.

007_010914

Note:Improvements are always being made to Gold Medal’s equipment. This

information may not be the latest available for your purposes. It is critical that

you call Gold Medal’s Technical Service Department at 1-800-543-0862 for any

questions about your machine operations, replacement parts, or any service

questions. (Gold Medal Products Co. does not assume any liability for injury due

to careless handling and/or reckless operation of this equipment.)

Discovery Model No. 2556EX, 2557EX, 2563EX

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INSTALLATION INSTRUCTIONS

Inspection of Shipment

After unpacking, check thoroughly for any damage which may have occurred in transit. Claims

should be filed immediately with the transportation company. The warranty does not cover

damage that occurs in transit, or damage caused by abuse, or consequential damage due to the

operation of this machine, since it is beyond our control (reference warranty in back of manual).

Manual

Read and understand the operator’s manual and all other safety instructions before using this

equipment. To order copies of the operator’s manual go to gmpopcorn.com or write to Gold

Medal Products Co., 10700 Medallion Drive, Cincinnati, OH 45241 USA 1-(800)-543-0862.

Model Description

The 32 oz. Discovery Popcorn Machine has the following capabilities according to the Model:

2556EX:Front Counter Unit, no automatic oil capability.

2557EX:Back Counter Unit, has automatic oil.

2563EX:Front Counter Unit, has automatic oil.

Discovery Model No. 2556EX, 2557EX, 2563EX

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gmpopcorn.com

Setup

Your new Discovery Popcorn Machine is tested at the factory.

1. Remove all packing material and tape before starting operation.

2. Remove the Drop Panel located under the doors of the popper (it is held in place with

magnets); take out the Kettle, Old Maid Pan, and accessories from inside the base of

the machine.

3. Slide the Old Maid Pan into the opening provided in the base.

4. For shipping, the Corn Deck is packed on top of the popcorn machine. Remove all

packing material and assemble the Deck as shown in the steps below:

Accessories Included With Your Machine

•2 Tbs. Measure (29.6cc)

•32oz. Corn Cup

•Perforated Jet Scoop

•Flavacol Container

•Tube Brush

Step 1: Insert Corn Deck into the base of

the popper.

Step 2: Plug the Corn Deck element in to the

plug end provided.

Step 3: Lay the corn Deck down into

position.

Step 4: Reattach the Drop Panel; be sure it is

tucked under the Corn Deck.

Corn Deck

Old Maid Pan

Element

Plug

Discovery Model No. 2556EX, 2557EX, 2563EX

Page 6

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Electrical Requirements

The following power supply must be provided for your machine:

2556EX, 2557EX, 2563EX: 230V, 5760W, 50Hz

DANGER

Machine must be properly grounded to prevent electrical

shock to personnel. Failure to do so could result in serious

injury, or death.

Do NOT immerse any part of this equipment in water.

Do NOT use excessive water when cleaning.

Keep cord and plug off the ground and away from

moisture.

Always unplug the equipment before cleaning or servicing.

A 30 amp – 4 wire wall receptacle is shipped with each machine. This receptacle will accept the

attachment plug on the popper and must be used.

Your electrician must furnish sufficient power for proper machine operation. We recommend

this popper be on a dedicated and protected circuit. Failure to wire properly will void the

warranty and may result in damage to the machine. It is Gold Medal Products Company’s

recommendation that this machine be plugged directly into a wall outlet. The use of extension

cords is not recommended due to safety concerns, and may cause sacrificed and/or reduced

performance.

Note: The Discovery “uses” both “hot to neutral” legs, 120v. The machine does not

“use” the 208v or 240v, “hot to hot” connection.

Before You Plug In Machine

1. Make sure all machine switches are in the OFF position before plugging the equipment

into the receptacle.

2. Make sure the wall outlet can accept the grounded plugs (where applicable) on the

power supply cord.

3. The wall outlet must have the proper polarity. If in doubt, have a competent

electrician inspect the outlet and correct if necessary.

4. DO NOT use a grounded to un-grounded receptacle adapter.

5. Install the unit in a level position.

Discovery Model No. 2556EX, 2557EX, 2563EX

Page 7

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Final Preparations

WARNING

To Avoid serious burns, do NOT touch the kettle while

it is hot!

The popcorn machine was adjusted, inspected, and tested before it left the factory. After the

machine has been installed, mount the kettle assembly in the hanger arms and plug in the kettle

lead-in cord. Tighten the ring on the kettle lead-in plug.

If supplied with automatic oil delivery system:

Connect the clear oil line from the pump to the aluminum line from the popper with the supplied

hose clamp. Connect the 6 pin connector from the popper to the receptacle on the oil pump. Both

Bucket pump (2114 or 2114EX) and Bag-in-a-Box pump (2257H or 2257HX) have the same

receptacle.

Follow the instructions provided in the oil pump manual to set the oil delivery amount. The

proper amount of oil for the 32oz. Discovery is between 8oz. to 9.6oz.

To check for proper amount of oil, and assure oil is liquid; dispense a “shot” into a measuring

cup.

Discovery Model No. 2556EX, 2557EX, 2563EX

Page 8

gmpopcorn.com

OPERATING INSTRUCTIONS

Controls and their Functions

LIGHT SWITCH

This switch operates all the lights, interior and dome, on your popcorn machine.

WARMER SWITCH

Operates the warmer in the corn storage area, keeps popped corn warm.

KETTLE HEAT SWITCH

Operates the heating elements in the popping kettle.

KETTLE MOTOR AND EXHAUST SWITCH

Operates both the kettle agitator motor and the exhaust blower. The exhaust blower is

only required when popping corn.

OIL SYSTEM MASTER SWITCH (If Supplied)

Sends power to the oil pump, either the Bucket Pump or Bag-in-a-Box models. The

warmer/blower on the oil pump is activated. The warmer/blower on the oil pump will

keep coconut popping oil liquid if the doors on the base are kept closed. It may be

desirable to keep this switch on at night, if you have problems keeping the coconut oil

liquid. Coconut oil will congeal at temperatures below approximately 76º F [24º C].

“RED” OIL DISPENSE MOMENTARY SWITCH (If Supplied)

When pushed, will dispense the predetermined amount of oil into the kettle.

SALT/SWEET SWITCH (If Supplied)

Adjust the kettle temperature for salt or sugar based popcorn.

LIGHT & AUDIBLE SIGNAL (LOAD – DUMP)

Alerts the operator to:

1. Load the corn and oil or

2. Dump the popped corn from the kettle or

3. Turn off the kettle heat switch if they are done popping corn

WARNING

To Avoid serious burns, do NOT touch the kettle while

it is hot!

Discovery Model No. 2556EX, 2557EX, 2563EX

Page 9

gmpopcorn.com

Controls and their Functions (Continued)

Kettle Heat

Switch

Kettle Motor and

Exhaust Switch

“Red” Oil Dispense

Momentary Switch

(If Supplied)

Light Switch

Warmer

Switch

Oil System

Master Switch

(If Supplied)

Light & Audible

Signal (Load/Dump)

Pilot Light Green

(If Supplied)

Discovery Model No. 2556EX, 2557EX, 2563EX

Page 10

gmpopcorn.com

POPPING CORN

Standard Popping Instructions

1. Turn on all Switches.

2. When popping with coconut oil, be sure the oil is liquid. Dispense oil into a measuring

cup first then use that oil for the first popping cycle. The proper amount of oil for the

32oz. Discovery is between 8oz. to 9.6oz.

3. Note: If the machine is supplied with an automatic oil delivery system, follow the

instructions provided in the oil pump manual to set the oil delivery amount.

4. When the kettle is ready (about 5-8 minutes), the Light and Audible Signal turn on. Lift

the kettle lid and pour in 32 oz. of corn (use the supplied corn cup) and 8 teaspoons

(21 cc) of Flavacol. Close lid.

5. Press the RED oil pump button (if supplied). The proper amount of oil is pumped into

the kettle. The Light and Signal will turn off.

6. When the popcorn has completed popping, the Light and Signal will turn on. Dump the

Popcorn.

7. On the final kettle of corn, turn the “KETTLE HEAT” switch off, just as the lids are

forced open by the popping corn. This saves electricity, and helps eliminate smoke and

odor after you have stopped popping.

Remember:

If the kettle heat switch is turned on and the Signal is sounding one of the following

actions should be taken:

1. Load the corn and oil or

2. Dump the popped corn from the kettle or

3. Turn off the kettle heat switch if you are done popping corn.

When you are finished popping, make sure KETTLE HEAT and KETTLE MOTOR switches

are turned OFF.

NEVER LEAVE THE HEAT ON WHEN YOU ARE NOT POPPING!

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