GAI-Tronics ILC-1117 Manual de usuario

Doc. No. 502-20-0132-001 Iss2. Dec 2012. (CN37277-002)

Press

LIFT

HANDSET

PRESS

BUTTON

WAIT

FOR

ANSWER

Installation and User Guide

ILC-1117

Titan Illuminated

Crossing Telephone

GAI-TRONICS

2 ILC-1117 Titan Illuminated Crossing Telephone

CONTENTS

Safety and Care Information....................................................................... 3

Product Description .................................................................................... 3

2.1.

Changes from previous versions..................................................3

2.2.

At a Glance .................................................................................. 4

Operation / Testing ..................................................................................... 5

3.1.

Call timer ...................................................................................... 5

3.2.

Handset integrity alert .................................................................. 5

Installation .................................................................................................. 6

4.1.

General ........................................................................................ 6

4.2.

If glands are required ................................................................... 6

4.3.

Wall mounting ..............................................................................7

4.4.

Pole mounting ..............................................................................8

Connections and option settings................................................................. 9

Legend Panel. .......................................................................................... 12

6.1.

Legend panel dimensions .......................................................... 12

6.2.

Fitting the legend panel.............................................................. 13

Cleaning ................................................................................................... 13

7.1.

Normal Cleaning ........................................................................ 13

7.2.

Stainless Steel Push-buttons ..................................................... 13

7.3.

Graffiti......................................................................................... 13

Aftercare................................................................................................... 14

Technical Specifications ........................................................................... 15

10.

CE Declaration ......................................................................................... 17

ILC-1117 Titan Illuminated Crossing Telephone 3

1. Safety and Care Information

▲

The safety of the user/installer relies on the isolation of the telephone

network and not on the earthing of the case

▲

Please read these instructions thoroughly before starting installation.

These products must be installed by competent personnel familiar with

telephone installation.

▲

Telephone network voltages can be hazardous. Take adequate

precautions when opening the case or installing. If in doubt, disconnect

the telephone line elsewhere before accessing the line connections.

▲

For increased protection against lightning transients, attach a local

earth to the main terminal block (see section 5)

▲

Do not fit a terminating resistor across the telephone terminals. The

system does not require a terminating resistor, fitting a resistor may

prevent the telephone from initiating a call.

2. Product Description

This manual describes the ILC-1117 model Titan telephone, designed for use

on PETS (Public Emergency Telephone System) at automatic half barrier

(AHB) level crossings in the UK. The product was introduced with the design

of PETS3, but is backward compatible with PETS2 and PETS1.

2.1. Changes from previous versions

This manual describes an updated range of products introduced in June 2009.

For those familiar with GAI-Tronics’ products, the list of new or changed

features is as follows:

•Larger illuminated area, with instructions

•Clearer, more even illumination. Backlight colour is now white as

opposed to red. Illumination level does not vary when on or off hook.

•Prominent, vandal resistant pushbutton

•New, simpler terminal layout (section 5). No separate Cap-Shunt link

(ringing is permanently enabled). The pushbutton is permanently in

circuit.

•There is no longer an option to select an illumination current. Illumination

current is fixed at 6mA.

•Increased lightning protection (section 9).

•Compliance with railway EMC standards (section 9)

For the full list of product features, please see the specifications in section 9.

4 ILC-1117 Titan Illuminated Crossing Telephone

2.2. At a Glance

Press

LIFT

HANDSET

PRESS

BUTTON

WAIT

FOR

ANSWER

Door

Handset

Pushbutton

Faceplate

Illuminated

panel

Timer Switch Main Terminal Block

Legend

panel

slides in

here

ILC-1117 Titan Illuminated Crossing Telephone 5

3. Operation / Testing

When connected to a telephone line, the telephone will draw a constant

current of 6mA on-hook and the illuminated panel will be lit.

Pressing the button with the handset on hook will cause the display to flicker

briefly. This will have no other effect and neither a call nor a fault will be

initiated

Lifting the handset will cause the phone to loop the line – dial tone should be

heard but a call will not be initiated.

Pressing the button will cause a timed loop break (approx 100ms) which

should initiate a call. Refer to the relevant PETS instructions for call

connection timings.

The loop break duration is independent of how long the button is held

pressed. Keeping the button pressed will still only result in a 100ms break.

3.1. Call timer

The phone has a selectable call timer that can limit the maximum call duration

to approximately 7 minutes.

When on, the timer forces the phone back off line after the preset time. This

prevents the line remaining tied if the handset is left off-hook. The timer is

factory-set to OFF by default.

3.2. Handset integrity alert

If the handset integrity loop is broken (most commonly because the handset

has been damaged or torn off), the illumination will not be lit and the on hook

current will be almost zero. This should cause PETS to signal an alarm.

Note that a terminating resistor should not be fitted across the telephone

terminals.

6 ILC-1117 Titan Illuminated Crossing Telephone

4. Installation

4.1. General

IMPORTANT

All possible measures must be taken to ensure water, fluid or dust

does not contaminate the internal components of the telephone whilst

unpacking, preparing and installing the telephone in inclement weather

conditions or by negligence.

Failure to do so may invalidate your warranty.

These telephones are supplied without connection leads – cabling to the

telephone network must be supplied and installed by the installer. Because of

this, extra precautions must be observed: installation must be carried out by

trained personnel. Contact GAI-Tronics if installation service is required.

1. To prepare for installation, open the door, then undo the four retaining

screws to remove the faceplate from the rear enclosure. A 3mm Allen

key is required. Take care not to damage the exposed circuit board

when setting the faceplate aside during installation.

Caution – take care to support the spring-loaded door whilst open

to prevent it slamming shut and trapping fingers.

2. All connections and option settings are on the rear of the faceplate

towards the lower edge.

3. The Titan telephone is intended for vertical installation to a wall or pole.

Select the required mounting method (section 4) and mount the rear

enclosure first where applicable.

4. Route the required cables through glands as appropriate, and make

connections and option settings following section 5.

Ensure that both cable entries are sealed with either a gland or a black

blanking plug as described.

5. Re-fit the faceplate ensuring a weatherproof seal is maintained.

6. Test the operation of the telephone (section 3). Installation is now

complete.

4.2. If glands are required

Before mounting the telephone, check the cable routing and requirements. If

glands are required, fit them to the case as follows:

1. Remove the RED blanking plug leaving the other (usually BLACK) in

place.

ILC-1117 Titan Illuminated Crossing Telephone 7

2. Select the appropriate sized gland:

Use the smaller gland for cables diameters 4 - 7mm.

Use the larger gland for cable diameters 8 - 13mm.

3. From the outside of the case, insert

the selected gland into the threaded

cable entry hole and tighten, so that its

sealing washer is compressed against

the enclosure surface.

4. Proceed with chosen mounting method

below

As standard, The telephone is supplied with a pole mounting kit 100-02-0208-

001, but no glands.

4.3. Wall mounting

1. Using a suitable tool, punch out 4 holes in the rear enclosure, taking

care not to damage or dislodge the plastic bushes. Only four of the

eight holes are required - the outer ones are recommended. The

inner holes are provided to be compatible with older-style mounting

posts, and should be left intact if not used. If the inner holes are

used they must be fitted with the supplied plastic bushes.

8 ILC-1117 Titan Illuminated Crossing Telephone

WARNING:.Your warranty will be invalidated if :-

1. Any fixing hole made in the rear enclosure is left unused.

2. Any additional holes are drilled into the telephone enclosure.

3. Plastic bushes are not used on all fixing holes.

2. Mark the wall with hole centres based on the dimensions shown

(145 x 270mm). If necessary offer the rear enclosure up to the wall

to check alignment. Do not use the enclosure as a template for

drilling.

3. Drill holes in the wall on the marked positions. Select appropriate

screws, wall plugs etc., for the type of wall, bearing in mind that the

weight of the complete phone is around 5kg.

IMPORTANT:Check that screws seat properly in the plastic bushes to

ensure a watertight seal. Do not use excessive tightening force, as

this may crack the case.

4. Ensure that all four plastic flanged bushes are in place and the rear

enclosure is screwed tightly to the surface to prevent any water

ingress through the punched holes.

5. Complete the installation by making the appropriate connections

(section 5) and re-fitting the face plate.

4.4. Pole mounting

ILC-1117 Titan Illuminated Crossing Telephone 9

Kit No 100-02-0208-001

This accessory is for mounting GAI-Tronics telephones on to the side of

round poles of 100mm to 200mm diameter, or on to square or

rectangular section uprights of 100mm to 150mm across the mounting

surface.

NOTE:

Banding straps (large scale worm-drive clamps) are not included in this

kit and must be obtained separately. For details of where banding can

be obtained, refer to GAI-Tronics.

1. Using a suitable tool, punch out the 4 outer holes in the rear

enclosure, taking care not to damage or dislodge the plastic

bushes.

2. Attach the pole mounting clamp assemblies to the rear enclosure

using the M6 x 25 screws provided, pushing the screws through

from inside the phone.

3. Tighten nuts to a torque of 4.5Nm max.

IMPORTANT: avoid the use of power tools. Spinning the nuts too

quickly can cause a rapid increase in heat which can cause the nuts

to seize as a result of galling or cold-welding.

Note: only use the outer four holes, and ensure that the screws seat

properly in the plastic bushes to avoid water ingress.

4. Ensuring that the glands are at the bottom, pass a proprietary

banding strap round each of the pole mounting clamps and the

support pole. Tighten securely.

5. Continue the installation by making the appropriate connections

(section 5) and re-fitting the face plate.

6. Re-tighten the straps firmly and trim off any excess band material.

For security the driving head of the band may also be sawn off.

5. Connections and option settings

If glands are used, insert the cable through the gland body and tighten the gland nut

sufficiently to clamp the cable, making a seal. Ensure sufficient cable is left to allow

removal of the faceplate without straining the cable.

10 ILC-1117 Titan Illuminated Crossing Telephone

IMPORTANT: If only one cable entry is used, the black blanking plug fitted to the

second position must be left in place.

Connect the telephone line A and B to the main terminal block TB2 as shown.

The centre earth terminal is intended for connection to a local earth to provide

common mode protection from lightning transients. If this terminal is not

earthed there is an increased risk that the telephone could be damaged

by line-born transients.

Note that user safety from the telephone network is provided by isolation and

does not rely on this earth connection.

Do not fit a terminating resistor across the telephone terminals. The

system does not require a terminating resistor, fitting a resistor may

prevent the telephone from initiating a call.

Note: Conductor sizes to be 0.5mm-2.5mm

(flexible cable);0.5-4.0mm

(solid cable) The terminal block can be disconnected from the circuit board

for easier installation

Cabling must not infringe European Low Voltage Directive (LVD)

2006/95/EC.

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