FVC SP0114B Manual de usuario

PRODUCT

IMAGE

SP0114B

Standard Rack 144

Installation Guide

FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576

All Flatline Van Co products must be properly assembled and secured before attaching to your

vehicle. Improper attachment could result in an automobile accident, and could cause serious bodily

injury or death to you or to others involved. You are responsible for assembling and securing ﬂatline

van co products to your vehicle, checking the mounting points and attachments prior to use, and

regularly inspecting the products for wear and or damage. We always recommend you use a

professional to install any aftermarket accessories to your vehicle. If you have no mechanical

experience and are not thoroughly familiar with the installation procedures, you must have the

product installed by a professional installer or other qualiﬁed persons. The responsibility is yours

and must be taken seriously for everyone's safety.

FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576

thanks.

FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576

THANK YOU!

ARE YOU EXCITED ABOUT YOUR NEW STANDARD RACK 144? HERE ARE A FEW

THINGS TO DO BEFORE BEGINNING THE INSTALLATION PROCESS--

• PLEASE INSPECT THE PRODUCT TO ENSURE THERE WAS NO

DAMAGE INCURRED DURING SHIPPING.

• IF THERE IS DAMAGE TO REPORT, PLEASE CONTACT OUR

CUSTOMER SERVICE DEPARTMENT AS SOON AS POSSIBLE.

• NEXT, USING THE “PACKAGE CONTENTS” PAGE, CHECK

INVENTORY AND FAMILIARIZE YOURSELF WITH THE PARTS

AND HARDWARE.

• GATHER ALL TOOLS REQUIRED FOR INSTALL.

-5/32 HEX KEY ALLEN WRENCH

-7/32 HEX KEY ALLEN WRENCH

-7/16 BOX WRENCH OR SOCKET

TOOLS

5/32 ALLEN KEY 7/32 ALLEN KEY

7/16 WRENCH

PACKAGE CONTENTS

FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576

DRIVER FRONT RAIL

QTY-1

PASSENGER FRONT RAIL

QTY-1

CROSSBAR

QTY-7

RAIL NUT

QTY-14

1/4-20 FLANGE

HEAD SCREW

QTY-44

3/8-16 BUTTON

HEAD SCREW

QTY-14

3/8 SPRING LOCK

WASHER

QTY-14

STICKER PACK

QTY-1

INSTALLATION GUIDE

QTY-1

FAIRING

QTY-1

SPOILER

QTY-1

LADDER HATCH

QTY-1

DRIVER SIDE

COUPLER

QTY-1

PASSENGER SIDE

COUPLER

QTY-1

DRIVER REAR RAIL

QTY-1

PASSENGER REAR RAIL

QTY-1

1/4 SPRING LOCK

WASHER

QTY-28

1/4-20 BUTTON

HEAD SCREW

QTY-20

3/8 FLAT

WASHER

QTY-14

1/4 FLAT

WASHER

QTY-28

1/4 NYLOCK

QTY-8

T-NUT

QTY-20

FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576

LET’S GET STARTED!

1. SLIDE SIX (6) RAIL NUTS INTO THE PASSENGER SIDE FACTORY ROOF

RAIL, AND EIGHT (8) INTO THE DRIVER SIDE RAIL.

2. SPACE OUT THE RAIL NUTS CLOSE TO THE FINAL POSITION SEE FIGURE 1 FOR

REFERENCE DIMENSIONS.

FRONT OF ROOF RAIL

1.50

22.00

42.50

45.63

69.50

106.00

66.38

87.75

FIGURE 1

RAIL NUT

USE THESE DIMENSIONS FOR ROUGH REFERENCE ONLY

FIGURE 2

3. NEXT, WE’RE GOING TO START PUTTING TOGETHER THE FAIRING AND

SPOILER SUBASSEMBLIES. GRAB YOUR FAIRING AND SPOILER AND START

LOOSELY THREADING IN THE 1/4-20 BUTTON HEAD SCREW, 1/4 SPRING LOCK

WASHER, 1/4 FLAT WASHER, AND THE T-NUT INSERT AS SHOWN IN FIGURE 2

TO THE RIGHT.

ONCE YOU’VE GOTTEN ALL THE HARDWARE THREADED IN, YOU WILL SLIDE

THE CROSSBAR ONTO THE FAIRING; HELPING GUIDE THE T-NUTS INTO THE

CROSSBAR SLOT AS YOU GO. (SEE FIGURE 3)

CENTER THE CROSSBAR ON THE FAIRING/SPOILER AND TIGHTEN ALL OF THE

1/4-20 BUTTON HEAD SCREWS. ONCE COMPLETE; SET ASIDE UNTIL STEP #6

PRO TIP: YOU ONLY WANT TO ENGAGE A COUPLE THREADS INTIALLY

TO KEEP THE HARDWARE AS LOOSE AS POSSIBLE TO EASE SLIDING

THE CROSSBAR THROUGH.

FIGURE 3

FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576

FIGURE 4

4. NEXT STEP IS TO START LOOSELY ATTACHING THE SIDE RAILS TO THE ROOF

RAILS USING THE 3/8-16 BUTTON HEAD SCREWS, 3/8 SPRING LOCK WASHER,

AND 3/8 FLAT WASHER, BUT DO NOT TIGHTEN ALL THE WAY DOWN. THIS

WILL EASE IN THE ATTACHMENT OF THE CROSSBARS.

(SEE FIGURE 5 FOR DETAIL)

IF YOU ARE INSTALLING A SIDE LADDER WITH YOUR ROOF RACK, DO NOT

INSTALL THE LADDER HATCH.

NOTE- FRONT “FOOT” OF

RACK SHOULD BE AS

FAR FORWARD IN ROOF

RAIL AS IT CAN GO.

FIGURE 5

LADDER HATCH

FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576

FIGURE 7FIGURE 6

5. BEFORE YOU START ADDING CROSSBARS YOU NEED TO ATTACH THE DRIVER

AND PASSENGER SIDE COUPLER PLATES. USE EIGHT (8) OF THE PROVIDED

1/4-20 FLANGE HEAD SCREWS, 1/4 FLAT WASHERS, AND 1/4-20 NYLOCK NUTS

TO ATTACH THEM TO THE RAILS AS SHOWN IN FIGURE 6 & 7

PRO TIP- BUTT THE SIDE RAILS UP TIGHT TO EACH OTHER BEFORE

TIGHTENING THE ATTACHMENT SCREWS.

FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576

6. PLACE YOUR CROSSBARS IN DESIRED LOCATION, LOOSELY BOLTING THE

1/4-20 FLANGE HEAD SCREWS IN PLACE. LEAVE THE REAR MOST FIXED

LOCATION OPEN FOR THE SPOILER ASSEMBLY.

NOTE- KEEP IN MIND THE LAYOUT OF YOUR ROOF TOP ARRAY

(SOLAR PANELS, FANS, TENTS, ETC.) YOU CAN MOUNT CROSSBARS

IN THE SET PAIR OF HOLES (SEE FIGURE 8), OR YOU CAN PLACE

THEM IN THE SLOTS WHICH PROVIDES YOU MORE FREEDOM OF

LAYOUT.

ONCE YOU’VE GOT THE CROSSBARS PLACED WHERE YOU NEED THEM; GRAB

THE FAIRING ASSEMBLY AND SLIDE IT IN FROM THE FRONT OF THE RACK (A

HAND TO HELP IS RECOMMENDED) AND ATTACH IT IN PLACE WITH EIGHT (8)

OF THE 1/4-20 FLANGE HEAD SCREWS. THEN GRAB THE SPOILER ASSEMBLY

AND SLIDE IT IN FROM THE BACK OF THE RACK AND ATTACH WITH EIGHT (8)

OF THE 1/4-20 FLANGE HEAD SCREWS. (SEE FIGURE 9)

FIGURE 9

FIGURE 8

FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576 9

7. TIGHTEN ALL CROSSBAR BOLTS USING THE 5/32 ALLEN KEY (SEE FIGURE 7)

NOTE- DO NOT OVERTIGHTEN! IF YOU ARE CONCERNED ABOUT THE

BOLTS BACKING OUT, YOU CAN PUT A DAB OF BLUE LOCTITE ON

THE BOLTS BEFORE TIGHTENING DOWN COMPLETELY.

8. NOW TIGHTEN SIDE RAILS TO ROOF RAIL USING

THE 7/32 ALLEN KEY (SEE FIGURE 11)

FIGURE 10

FIGURE 11

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