Froling TX 200 Manual de usuario
Operating Instructions
Wood chip boiler TX 200-250
Translation of the original German operating instructions for the operator
Read and follow the instructions and safety information!
Technical changes, typographical errors and omissions reserved!
B1060217_en | Edition 14/02/2017
Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com
Contents
1 General 4
1.1 Product overview, TX 5
2 Safety 8
2.1 Hazard levels of warnings 8
2.2 Pictograms used 9
2.3 General safety information 10
2.4 Permitted uses 11
2.4.1 The Clean Air Act 1993 and Smoke Control Areas 11
2.4.2 Permitted fuels 12
Wood chips
12
Wood pellets
12
Changing the fuel
12
2.4.3 Non-permitted fuels 13
2.5 Qualification of operating staff 13
2.6 Protective equipment for operating staff 13
2.7 Design information 14
2.7.1 Installation and approval of the heating system 14
2.7.2 General information for installation room (boiler room) 14
2.7.3 Requirements for central heating water 15
2.7.4 Notes for using pressure maintenance systems 16
2.7.5 Return lift 17
2.7.6 Use with storage tank 18
2.7.7 Chimney connection/chimney system 18
2.8 Safety devices 19
2.9 Residual risks 20
2.10 Emergency procedure 21
2.10.1 Overheating of the system 21
2.10.2 Smell of flue gas 21
2.10.3 Fire in the system 21
3 Operating the System 22
3.1 Assembly and initial startup 22
3.2 Filling/refilling the store with fuel 23
3.2.1 Loading of fuel for a partially emptied store with rotary agitator 23
3.2.2 Loading wood chips in an empty store (not under pressure) 23
3.2.3 Blowing in pellets for a store with pellet screw 24
3.2.4 Blowing in fuel for a partially emptied store with rotary agitator 24
3.2.5 Blowing in fuel for an empty store with rotary agitator 25
3.3 Heating up the boiler 26
3.3.1 Switching on the power supply 26
3.3.2 Switching on the boiler 26
3.3.3 Regulating the boiler 26
3.3.4 Switching off the boiler 26
3.3.5 Switching off the power supply 27
4 Boiler Servicing 28
Contents
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4.1 General information on servicing 28
4.2 Inspection and cleaning 30
4.2.1 Inspection 30
Checking the system pressure
30
Checking the thermal discharge safety device
30
Checking the safety valve
30
Checking the geared motors
30
4.2.2 Cleaning 31
Emptying the combustion chamber ash container
31
Emptying the heat exchanger ash container
33
Cleaning the combustion space and combustion chamber
35
4.2.3 Periodic inspection and cleaning 38
Before starting inspection and cleaning work
39
4.2.4 Periodic inspection and cleaning (approx. 1,000 hrs) 39
Cleaning the ash from the heat exchanger
40
Cleaning the heat exchanger
41
Cleaning the broadband probe
42
Cleaning the flue gas temperature sensor
42
Cleaning the flue gas recirculation (AGR) (optional)
43
Cleaning the area below the step grate
44
Checking the draught controller flap
45
4.2.5 Periodic inspection and cleaning (~3000) 45
Checking the seal on the doors
46
Cleaning the fireclay elements
46
Cleaning the combustion air fan
47
Cleaning the induced draught fan
48
Checking the heat exchanger ash removal drive
48
Checking the combustion chamber overpressure sensor
49
Checking the underpressure controller
49
4.3 Emissions measurement by chimney sweep or regulatory body 50
4.3.1 Measurement at nominal load 50
4.3.2 Measurement at partial load (if necessary) 50
4.4 Maintenance agreement / Customer service 51
4.5 Replacement parts 51
4.6 Disposal information 52
4.6.1 Disposal of the ash 52
4.6.2 Disposal of system components 52
5 Troubleshooting 53
5.1 General fault with power supply 53
5.1.1 Behaviour of system after a power failure 53
5.2 Excessive temperature 53
5.3 Faults with fault message 54
5.3.1 Procedure for fault messages 54
5.3.2 Acknowledging a fault message 54
6 Appendix 55
6.1 Addresses 55
6.1.1 Address of manufacturer 55
6.1.2 Address of the installer 55
Contents
Operating Instructions TX 200-250 | B1060217_en 3
1 General
Thank you for choosing a quality product from Froling. The product features a state-of-
the-art design and conforms to all currently applicable standards and testing
guidelines.
Please read and observe the documentation provided and always keep it close to the
system for reference. Observing the requirements and safety information in the
documentation makes a significant contribution to safe, appropriate, environmentally
friendly and economical operation of the system.
The constant further development of our products means that there may be minor
differences from the pictures and content. If you discover any errors, please let us
know: [email protected].
Subject to technical change.
Warranty and Guarantee Conditions
Our sale and delivery conditions will be applicable. These conditions have been made
available to customers, and customers have been made aware of them at the time of
order completion.
You can also find the guarantee conditions on the enclosed guarantee certificate.
1General
4 Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com
1.1 Product overview, TX
1Wood chip boiler – Froling TX
2Control cabinet with integrated Lambdatronic H 3200 controller
3Main switch: switches the power supply on and off for the entire system
4Control panel of the Lambdatronic H 3200 - Touch controller
4.1 Status LED (operating status):
- GREEN constant: BOILER SWITCHED ON
- GREEN flashing (interval: 5 sec OFF, 1 sec ON): BOILER SWITCHED OFF
- ORANGE flashing: WARNING
- RED flashing: FAULT
4.2 Large touch screen for displaying and changing operating statuses and parameters
4.3 Brightness sensor for automatically adjusting the display brightness
4.4 USB port for connecting a USB stick for software updates
5Insulated doors
6Automatic ash removal ashcan
General 1
Product overview, TX
Operating Instructions TX 200-250 | B1060217_en 5
7Ash removal unit or second ash box with automatic heat exchanger ash removal
8High-limit thermostat (STL) (behind insulated door)
9Fuel transport unit with top drop box, burn back flap or rotary valve as a burn back
protection system (RSE) and stoker screw for fuel transport
10 Automatic tipping grate
11 Combustion chamber door
12 Heat exchanger door
13 Efficiency Optimisation System (WOS) with turbulators
14 Boiler flow connection
1General
Product overview, TX
6 Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com
15 Boiler return connection
16 Thermal discharge valve connection
17 Automatic drive for heat exchanger cleaning
18 Induced draught fan
19 Flue gas recirculation (optional)
20 Secondary air control with servo-motor drive
21 Primary air control with servo-motor drive
22 Automatic ignition
23 Flue gas recirculation air damper (optional)
General 1
Product overview, TX
Operating Instructions TX 200-250 | B1060217_en 7
2 Safety
2.1 Hazard levels of warnings
This documentation uses warnings with the following hazard levels to indicate direct
hazards and important safety instructions:
DANGER
The dangerous situation is imminent and if measures are not observed it will lead
to serious injury or death. You must follow the instructions!
WARNING
The dangerous situation may occur and if measures are not observed it will lead
to serious injury or death. Work with extreme care.
CAUTION
The dangerous situation may occur and if measures are not observed it will lead
to minor injuries or damage to property.
2Safety
Hazard levels of warnings
8 Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com
2.2 Pictograms used
The following symbols are used in the documentation and/or on the boiler to show
what is required and forbidden and to give warnings.
In accordance with the Machinery Directive, signs fitted directly within the danger area
of the boiler indicate immediate hazards or safety procedures. These stickers must not
be removed or covered.
Refer to the operating
instructions
Wear safety shoes
Wear protective gloves Turn off the main switch
Keep the doors closed
Unauthorised access prohibited
Warning - hot surface Warning - hazardous electrical
voltage
Warning - hazardous or irritant
materials
Warning - automatic boiler
startup
Warning of injury to fingers or
hands, automatic fan
Warning of injury to fingers or
hands, automatic screw
Warning of injury to fingers or
hands, gear/chain drive
Warning of injury to fingers or
hands, cutting edge
Safety 2
Pictograms used
Operating Instructions TX 200-250 | B1060217_en 9
2.3 General safety information
DANGER
If the device is used incorrectly:
Incorrect use of the system can cause severe injury and damage.
When operating the system:
❒ Observe the instructions and information in the manuals.
❒ Observe the details on procedures for operation, maintenance and cleaning,
as well as troubleshooting in the individual manuals.
❒ Any work above and beyond this should be carried out by authorised heating
engineers or by Froling customer services.
WARNING
External influences:
Negative external influences, such as insufficient combustion air or non-standard
fuel, can cause serious faults in combustion (e.g. spontaneous combustion of
carbonisation gases or flash fires) which can in turn cause serious accidents!
When operating the boiler, please note the following:
❒ Instructions and information regarding versions and minimum values, as well
as standards and guidelines for heating components in the instructions must
be observed.
WARNING
Severe injuries and damage can be caused by an inadequate flue gas system.
Problems with the flue gas system, such as poor cleaning of the flue pipe or
insufficient chimney draught, can cause serious faults in combustion (such as
spontaneous combustion of carbonisation gases or flash fires).
Take the following precautions:
❒ Optimum boiler performance can only be guaranteed if the flue gas system is
functioning correctly.
2Safety
General safety information
10 Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com
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