Froling S3 Turbo 30 Manual de usuario
Froling Heizkessel- und Behälterbau Ges.m.b.H, Industriestraße 12, A-4710 Grieskirchen
4
Owner´s Manual
S3 Turbo
Read and follow the operating instructions and safety information!
Subject to technical change!
Table of Contents
1 Overview 6
1.1 Front view 6
1.2 Back view 7
1.3 Cross-section 8
1.4 Boiler manufacture and testing 9
1.5 Wood heater description and compliance status 9
1.6 Cleaning kit provided 9
2 Safety 10
2.1 Explanation of symbols 10
2.2 Permitted Uses 11
2.3 Requirements at the place of installation 13
2.3.1 Approval for the heating system 13
2.3.2 Space required 13
2.3.3 Requirements for central heating water 14
2.3.4 Ventilation requirement for boiler room 15
2.3.5 Requirements for the heating system 15
2.3.6 Requirements for the boiler room 15
2.3.7 Combination with thermal storage 16
2.3.8 Return temperature control 16
2.3.9 Requirements for the chimney connection 17
Basic data for designing the chimney connection
17
2.4 Safety markers 18
2.4.1 Mandatory signs 18
2.4.2 Prohibitions 19
2.4.3 Warning signs 19
2.4.4 Signage on the boiler 20
Notice of risks during installation
20
Notice of risks during operation
21
Notice regarding procedures in an emergency
22
2.5 Residual risks 23
2.5.1 Basic risks 23
2.5.2 Risks from electricity 23
2.5.3 Danger from fire and explosion 24
2.5.4 Danger from high temperatures 25
2.5.5 Risks from flue gases, lubricants and other equipment 26
2.6 What to do in the case of danger 27
2.7 Staff requirements 28
2.8 Personal protective equipment 30
2.9 Replacement parts 30
2.10 Environmental protection 31
2.11 The operator's responsibilities 31
3 Description of the boiler 33
3.1 Front view 33
Table of Contents
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3.2 Back view 34
3.3 Cross-section 35
3.4 Functional description 36
3.5 Permitted fuels 38
3.6 Non-permitted fuels 38
4 Transport, Installation und Initial start-up 39
4.1 Safety 39
4.2 Conditions for initial start-up 39
5 Heating the boiler 40
5.1 Safety instructions for heating 40
5.2 Operation via the boiler controller 41
5.2.1 Control keys and display 41
Navigation keys
41
Status LED
41
Graphic display
42
Function keys
43
5.2.2 Setting parameters 45
5.3 Before heating up the boiler 46
5.3.1 Always move the WOS lever 46
5.3.2 Reloading intervals 46
5.3.3 Conversion tables and right amount of fuel 46
5.3.4 Fuel table 48
5.3.5 Fill level in boiler 48
5.3.6 Reloading intervals when operating without thermal storage or if the thermal storage is too
small
48
5.4 Heating up the boiler 49
5.5 Add more firewood during the operation 53
5.6 Remove ash 55
6 Maintaining the boiler 57
6.1 Safety instructions for maintenance 57
6.2 Securing the system so that it cannot be switched on again 58
6.3 Maintenance schedule 58
6.4 Maintenance work 59
6.4.1 Checking the safety equipment 59
Checking the system pressure
59
Checking the safety valve
59
6.4.2 Remove ash 60
6.4.3 Cleaning the grate 62
6.4.4 Cleaning the flue gas temperature sensor 63
6.4.5 Cleaning the low-temperature carbonization gas duct 63
6.4.6 Cleaning the primary air openings 64
6.4.7 Set and check the seal on the doors 65
Adjusting the doors
67
6.4.8 Cleaning the heat exchanger pipes 68
6.4.9 Cleaning the induced draft fan 70
6.4.10 Disposing of ash 71
6.4.11 After maintenance 72
Table of Contents
Owner´s Manual S3 Turbo | B1390016_en-us 3
7 Boiler faults 73
7.1 Safety instructions for troubleshooting 73
7.2 Troubleshooting table 73
7.2.1 Reset the high-limit thermostat. 74
7.3 After troubleshooting 74
8 Dismantling and disposal 75
9 Technology 76
9.1 Dimensions 76
9.2 Components and connections 77
9.3 Technical data 78
Table of Contents
4 Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com
Supplementary instructions
These instructions ensure safe and efficient use of the S3 Turbo (hereinafter referred
to as the “system"). These instructions are a component part of the system and must
be kept next to the system and within the immediate reach of staff at all times.
Staff must carefully read and understand these instructions before commencing all
work. All the safety instructions and operating guidelines specified in this manual must
be observed to ensure safety at work. In addition, the local accident prevention regula‐
tions and general safety regulations apply to the area of application of the system.
Images in these instructions are intended solely to aid understanding and may differ
from the actual design.
NOTICE
SAVE THESE INSTRUCTIONS!
Copyright
This instruction manual is protected by copyright.
This instruction manual must not be transferred to third parties, reproduced in any
form – even excerpts thereof – or the contents used and/or disclosed without the writ‐
ten consent of Fröling Ges.m.b.H. (hereinafter “manufacturer”), unless for internal pur‐
poses. Failures to comply with this shall incur damages. The manufacturer reserves
the right to assert further claims.
The manufacturer holds the copyright.
© Fröling Ges.m.b.H.
Supplementary instructions
Owner´s Manual S3 Turbo | B1390016_en-us 5
1 Overview
1.1 Front view
1Boiler S3 Turbo
2Boiler controller control panel
3WOS lever
4Actuator of primary air flap
5Actuator of secondary air flap
6Heat exchanger cleaning door
1Overview
Front view
6 Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com
1.2 Back view
1Boiler flow connection
2Induced draft fan
3Thermal discharge safety device connection
4Drainage
5Boiler return connection
Overview 1
Back view
Owner´s Manual S3 Turbo | B1390016_en-us 7
1.3 Cross-section
1Insulated door
2Fuel-loading chamber door
3Pre-heating chamber door
4Combustion chamber door
5Fuel-loading chamber
6Combustion chamber
7Heat exchanger with spiral springs
8In flue gas nozzle: Flue gas temperature sensor and broadband lambda probe
1Overview
Cross-section
8 Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com
1.4 Boiler manufacture and testing
Your boiler was manufactured by Froling, a world leader on hot water (hydronic) heat‐
ing for over 50 years. The S3 Turbo boiler confirms to traditional high standards for
quality and reliability. It offers modern fire wood boiler technology with operating effi‐
ciencies of over 90% based on net calorific value of fuel. If treated properly and oper‐
ated according tot he guidelines in this manual, it will provide years of safe, dependa‐
ble and cost-effective heating.
S3 Turbo boilers are designed and built in accordance with European standard EN
303-5. This unit was safety and performance tested and listed to ANSI/UL 2523-2013
and CAN/CSA B415.1-10 by OMNI Test Laboratories, Inc; Portland, Oregon. The in‐
staller should follow local or state installation requirements.
The S3 Turbo fire wood boiler is designed and constructed for the highly efficient com‐
bustion of fire wood. Do not burn other fuels in the fire wood boiler S3 Turbo. The S3
Turbo boiler is a not self-contained, weather-tight boiler. It should be installed within
the heating building. S3 Turbo boilers should be installed with a thermal storage tank
system.
1.5 Wood heater description and compliance status
The S3 Turbo wood boiler is a down-draft type wood gasification boiler with an output
rating of between 51,250 btu/h and 102,500 (30 kW), or between 85,000 btu/h and
170,000 btu/h (50 kW). This appliance is not fitted with a catalytic combustor. This ap‐
pliance meets the 2015 US Environmental Protection Agency´s cord wood emissions
limits for wood heaters sold after May 15, 2015.
1.6 Cleaning kit provided
The cleaning kit below is provided for cleaning the boiler:
▪Furnace tool
▪ Ash shovel
▪ Cleaning brush (Ø 53 mm)
▪ Cleaning brush (30 x 20 mm)
Overview 1
Boiler manufacture and testing
Owner´s Manual S3 Turbo | B1390016_en-us 9
2 Safety
2.1 Explanation of symbols
Safety information
Safety information in these instructions is indicated by symbols. The safety information
is preceded by signal words which reflect the extent of the risk.
DANGER This symbol and signal word combination indicates a hazardous situation which will
lead to death or serious injury if it is not avoided.
WARNING This symbol and signal word combination indicates a hazardous situation which could
lead to death or serious injury if it is not avoided.
CAUTION This symbol and signal word combination indicates a hazardous situation which could
lead to slight or minor injuries if it is not avoided.
NOTICE
This signal word indicates important, but not safety-related information e.g. damage
to property or pollution
Safety information in operating instructions
Safety information can refer to certain, individual operating instructions. To avoid dis‐
rupting the flow of the text when you are performing the action, this safety information
is not incorporated in the operating instruction. The signal words set out above are
used.
Example:
❒ Undo screw
❒CAUTION! Pinching hazard at cover
Take care when closing the cover.
❒ Tighten the screw
Special safety information
The following symbols are used to draw your attention to particular hazards
Tips and recommendations
Italics indicate useful tips and recommendations as well as information for efficient and
smooth running.
2Safety
Explanation of symbols
10 Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com
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