Froling S3 Turbo 30 Manual de usuario

Froling Heizkessel- und Behälterbau Ges.m.b.H, Industriestraße 12, A-4710 Grieskirchen

Tel +43 (0) 7248 606-0 Fax +43 (0) 7248 606-600 [email protected] www.froeling.com

Owner´s Manual

S3 Turbo

Read and follow the operating instructions and safety information!

Subject to technical change!

Table of Contents

1 Overview 6

1.1 Front view 6

1.2 Back view 7

1.3 Cross-section 8

1.4 Boiler manufacture and testing 9

1.5 Wood heater description and compliance status 9

1.6 Cleaning kit provided 9

2 Safety 10

2.1 Explanation of symbols 10

2.2 Permitted Uses 11

2.3 Requirements at the place of installation 13

2.3.1 Approval for the heating system 13

2.3.2 Space required 13

2.3.3 Requirements for central heating water 14

2.3.4 Ventilation requirement for boiler room 15

2.3.5 Requirements for the heating system 15

2.3.6 Requirements for the boiler room 15

2.3.7 Combination with thermal storage 16

2.3.8 Return temperature control 16

2.3.9 Requirements for the chimney connection 17

Basic data for designing the chimney connection

2.4 Safety markers 18

2.4.1 Mandatory signs 18

2.4.2 Prohibitions 19

2.4.3 Warning signs 19

2.4.4 Signage on the boiler 20

Notice of risks during installation

Notice of risks during operation

Notice regarding procedures in an emergency

2.5 Residual risks 23

2.5.1 Basic risks 23

2.5.2 Risks from electricity 23

2.5.3 Danger from fire and explosion 24

2.5.4 Danger from high temperatures 25

2.5.5 Risks from flue gases, lubricants and other equipment 26

2.6 What to do in the case of danger 27

2.7 Staff requirements 28

2.8 Personal protective equipment 30

2.9 Replacement parts 30

2.10 Environmental protection 31

2.11 The operator's responsibilities 31

3 Description of the boiler 33

3.1 Front view 33

Table of Contents

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3.2 Back view 34

3.3 Cross-section 35

3.4 Functional description 36

3.5 Permitted fuels 38

3.6 Non-permitted fuels 38

4 Transport, Installation und Initial start-up 39

4.1 Safety 39

4.2 Conditions for initial start-up 39

5 Heating the boiler 40

5.1 Safety instructions for heating 40

5.2 Operation via the boiler controller 41

5.2.1 Control keys and display 41

Navigation keys

Status LED

Graphic display

Function keys

5.2.2 Setting parameters 45

5.3 Before heating up the boiler 46

5.3.1 Always move the WOS lever 46

5.3.2 Reloading intervals 46

5.3.3 Conversion tables and right amount of fuel 46

5.3.4 Fuel table 48

5.3.5 Fill level in boiler 48

5.3.6 Reloading intervals when operating without thermal storage or if the thermal storage is too

small

5.4 Heating up the boiler 49

5.5 Add more firewood during the operation 53

5.6 Remove ash 55

6 Maintaining the boiler 57

6.1 Safety instructions for maintenance 57

6.2 Securing the system so that it cannot be switched on again 58

6.3 Maintenance schedule 58

6.4 Maintenance work 59

6.4.1 Checking the safety equipment 59

Checking the system pressure

Checking the safety valve

6.4.2 Remove ash 60

6.4.3 Cleaning the grate 62

6.4.4 Cleaning the flue gas temperature sensor 63

6.4.5 Cleaning the low-temperature carbonization gas duct 63

6.4.6 Cleaning the primary air openings 64

6.4.7 Set and check the seal on the doors 65

Adjusting the doors

6.4.8 Cleaning the heat exchanger pipes 68

6.4.9 Cleaning the induced draft fan 70

6.4.10 Disposing of ash 71

6.4.11 After maintenance 72

Table of Contents

Owner´s Manual S3 Turbo | B1390016_en-us 3

7 Boiler faults 73

7.1 Safety instructions for troubleshooting 73

7.2 Troubleshooting table 73

7.2.1 Reset the high-limit thermostat. 74

7.3 After troubleshooting 74

8 Dismantling and disposal 75

9 Technology 76

9.1 Dimensions 76

9.2 Components and connections 77

9.3 Technical data 78

Table of Contents

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Supplementary instructions

These instructions ensure safe and efficient use of the S3 Turbo (hereinafter referred

to as the “system"). These instructions are a component part of the system and must

be kept next to the system and within the immediate reach of staff at all times.

Staff must carefully read and understand these instructions before commencing all

work. All the safety instructions and operating guidelines specified in this manual must

be observed to ensure safety at work. In addition, the local accident prevention regula‐

tions and general safety regulations apply to the area of application of the system.

Images in these instructions are intended solely to aid understanding and may differ

from the actual design.

NOTICE

SAVE THESE INSTRUCTIONS!

This instruction manual is protected by copyright.

This instruction manual must not be transferred to third parties, reproduced in any

form – even excerpts thereof – or the contents used and/or disclosed without the writ‐

ten consent of Fröling Ges.m.b.H. (hereinafter “manufacturer”), unless for internal pur‐

poses. Failures to comply with this shall incur damages. The manufacturer reserves

the right to assert further claims.

The manufacturer holds the copyright.

Supplementary instructions

Owner´s Manual S3 Turbo | B1390016_en-us 5

1 Overview

1.1 Front view

1Boiler S3 Turbo

2Boiler controller control panel

3WOS lever

4Actuator of primary air flap

5Actuator of secondary air flap

6Heat exchanger cleaning door

1Overview

Front view

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1.2 Back view

1Boiler flow connection

2Induced draft fan

3Thermal discharge safety device connection

4Drainage

5Boiler return connection

Overview 1

Back view

Owner´s Manual S3 Turbo | B1390016_en-us 7

1.3 Cross-section

1Insulated door

2Fuel-loading chamber door

3Pre-heating chamber door

4Combustion chamber door

5Fuel-loading chamber

6Combustion chamber

7Heat exchanger with spiral springs

8In flue gas nozzle: Flue gas temperature sensor and broadband lambda probe

1Overview

Cross-section

8 Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com

1.4 Boiler manufacture and testing

Your boiler was manufactured by Froling, a world leader on hot water (hydronic) heat‐

ing for over 50 years. The S3 Turbo boiler confirms to traditional high standards for

quality and reliability. It offers modern fire wood boiler technology with operating effi‐

ciencies of over 90% based on net calorific value of fuel. If treated properly and oper‐

ated according tot he guidelines in this manual, it will provide years of safe, dependa‐

ble and cost-effective heating.

S3 Turbo boilers are designed and built in accordance with European standard EN

303-5. This unit was safety and performance tested and listed to ANSI/UL 2523-2013

and CAN/CSA B415.1-10 by OMNI Test Laboratories, Inc; Portland, Oregon. The in‐

staller should follow local or state installation requirements.

The S3 Turbo fire wood boiler is designed and constructed for the highly efficient com‐

bustion of fire wood. Do not burn other fuels in the fire wood boiler S3 Turbo. The S3

Turbo boiler is a not self-contained, weather-tight boiler. It should be installed within

the heating building. S3 Turbo boilers should be installed with a thermal storage tank

system.

1.5 Wood heater description and compliance status

The S3 Turbo wood boiler is a down-draft type wood gasification boiler with an output

rating of between 51,250 btu/h and 102,500 (30 kW), or between 85,000 btu/h and

170,000 btu/h (50 kW). This appliance is not fitted with a catalytic combustor. This ap‐

pliance meets the 2015 US Environmental Protection Agency´s cord wood emissions

limits for wood heaters sold after May 15, 2015.

1.6 Cleaning kit provided

The cleaning kit below is provided for cleaning the boiler:

▪Furnace tool

▪ Ash shovel

▪ Cleaning brush (Ø 53 mm)

▪ Cleaning brush (30 x 20 mm)

Overview 1

Boiler manufacture and testing

Owner´s Manual S3 Turbo | B1390016_en-us 9

2 Safety

2.1 Explanation of symbols

Safety information

Safety information in these instructions is indicated by symbols. The safety information

is preceded by signal words which reflect the extent of the risk.

DANGER This symbol and signal word combination indicates a hazardous situation which will

lead to death or serious injury if it is not avoided.

WARNING This symbol and signal word combination indicates a hazardous situation which could

lead to death or serious injury if it is not avoided.

CAUTION This symbol and signal word combination indicates a hazardous situation which could

lead to slight or minor injuries if it is not avoided.

NOTICE

This signal word indicates important, but not safety-related information e.g. damage

to property or pollution

Safety information in operating instructions

Safety information can refer to certain, individual operating instructions. To avoid dis‐

rupting the flow of the text when you are performing the action, this safety information

is not incorporated in the operating instruction. The signal words set out above are

used.

Example:

❒ Undo screw

❒CAUTION! Pinching hazard at cover

Take care when closing the cover.

❒ Tighten the screw

Special safety information

The following symbols are used to draw your attention to particular hazards

Tips and recommendations

Italics indicate useful tips and recommendations as well as information for efficient and

smooth running.

2Safety

Explanation of symbols

10 Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com

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