Froling S1 Turbo Manual de usuario
Installation Instructions
Firewood boiler S1 Turbo
Translation of the original German installation instructions for technicians
Read and follow the instructions and safety information!
Technical changes, typographical errors and omissions reserved!
M1470517_en | Edition 28/03/2017
Fröling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com
Table of Contents
1 General 4
2 Safety 5
2.1 Hazard levels of warnings 5
2.2 Qualification of assembly staff 6
2.3 Personal protective equipment for assembly staff 6
2.4 Design Information 7
2.4.1 Notes on standards 7
General standards for heating systems
7
Standards for structural and safety devices
7
Standards for heating water
7
Regulations and standards for permitted fuels
8
2.4.2 Installation and approval of the heating system 8
2.4.3 General information for installation room (boiler room) 9
2.4.4 Requirements for central heating water 10
2.4.5 Notes for using pressure maintenance systems 11
2.4.6 Return lift 12
2.4.7 Combination with storage tank 13
2.4.8 Chimney connection/chimney system 14
Draught limiter
14
Measuring port
15
Boiler data for planning the flue gas system
15
3 Technology 16
3.1 Dimensions S1 Turbo 16
3.2 Dimensions SP Dual compact 17
3.3 Components and connections 18
3.4 Technical specifications 19
4 Assembly 21
4.1 Materials supplied 21
4.1.1 Tools required 21
4.2 Positioning 22
4.3 Temporary storage 22
4.4 Setting up in the boiler room 23
4.4.1 Removing boiler from pallet 23
4.4.2 Recommended clearances in the boiler room 24
4.5 Before Installation 26
4.5.1 Changing door stops (as needed) 26
4.5.2 Fitting the door handles 28
4.5.3 Checking the seal on the doors 29
4.5.4 Positioning the doors 30
4.6 Installing the boiler 32
4.6.1 Assembly overview 32
4.6.2 Fit the induced draught fan 34
4.6.3 Installing the insulation 34
4.6.4 Fitting the air control 38
Table of Contents
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4.6.5 Installing the insulated door 39
4.6.6 Installing the WOS lever 40
4.6.7 Fitting the controller box 41
4.6.8 Fitting the broadband probe and sensors 42
4.6.9 Attaching the induced draught cable 44
4.7 Electrical connection and wiring 45
4.7.1 Potential equalisation 47
4.7.2 Information on circulating pumps 48
4.7.3 Concluding work 49
4.8 Connecting the hydraulic safety devices 50
5 Start-up 52
5.1 Before commissioning / configuring the boiler 52
5.2 Initial startup 53
5.2.1 Permitted fuels 53
Firewood
53
5.2.2 Fuels permitted under certain conditions 54
Wood briquettes
54
5.2.3 Non-permitted fuels 54
5.2.4 Heating up for the first time 55
Boiler with Lambda control
55
Boiler with manual controller
55
6 Decommissioning 58
6.1 Mothballing 58
6.2 Disassembly 58
6.3 Disposal 58
7 Appendix 59
7.1 Pressure equipment regulation 59
7.2 Technical specifications - Lambda control with partial load values 60
7.3 Addresses 62
7.3.1 Address of manufacturer 62
7.3.2 Address of the installer 62
Table of Contents
Installation Instructions S1 Turbo | M1470517_en 3
1 General
Thank you for choosing a quality product from Froling. The product features a state-of-
the-art design and conforms to all currently applicable standards and testing
guidelines.
Please read and observe the documentation provided and always keep it close to the
system for reference. Observing the requirements and safety information in the
documentation makes a significant contribution to safe, appropriate, environmentally
friendly and economical operation of the system.
The constant further development of our products means that there may be minor
differences from the pictures and content. If you discover any errors, please let us
know: [email protected].
Subject to technical change.
The EC Declaration of Conformity is only valid in conjunction with a delivery certificate,
which has been filled in correctly and signed as part of the commissioning process.
The original document remains at the installation site. Commissioning installers or
heating engineers are requested to return a copy of the delivery certificate together
with the guarantee card to Froling. On commissioning by FROLING Customer Service
the validity of the delivery certificate will be noted on the customer service record.
Issuing a delivery
certificate
1General
4 Fröling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com
2 Safety
2.1 Hazard levels of warnings
This documentation uses warnings with the following hazard levels to indicate direct
hazards and important safety instructions:
DANGER
The dangerous situation is imminent and if measures are not observed it will lead
to serious injury or death. You must follow the instructions!
WARNING
The dangerous situation may occur and if measures are not observed it will lead
to serious injury or death. Work with extreme care.
CAUTION
The dangerous situation may occur and if measures are not observed it will lead
to minor injuries or damage to property.
Safety 2
Hazard levels of warnings
Installation Instructions S1 Turbo | M1470517_en 5
2.2 Qualification of assembly staff
CAUTION
Assembly and installation by unqualified persons:
Risk of personal injury and damage to property
During assembly and installation:
❒ Observe the instructions and information in the manuals
❒ Only allow appropriately qualified personnel to work on the system
Assembly, installation, initial startup and servicing must always be carried out by
qualified personnel:
- Heating technician / building technician
- Electrical installation technician
- Froling customer services
The assembly staff must have read and understood the instructions in the
documentation.
2.3 Personal protective equipment for assembly staff
You must ensure that staff have the protective equipment specified by accident
prevention regulations.
▪ For transportation, setup and assembly:
- suitable work wear
- protective gloves
- sturdy shoes (min. protection class S1P)
2Safety
Qualification of assembly staff
6 Fröling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com
2.4 Design Information
2.4.1 Notes on standards
The system must be installed and commissioned in accordance with the local fire and
building regulations. Unless contrary to other national regulations, the latest versions
of the following standards and guidelines apply:
General standards for heating systems
EN 303-5 Boilers for solid fuels, manually and automatically fed
combustion systems, nominal heat output up to 500 kW
EN 12828 Heating systems in buildings - design of water-based heating
systems
EN 13384-1 Chimneys - Thermal and fluid dynamic calculation methods
Part 1: Chimneys serving one appliance
ÖNORM H 5151 Planning of central hot water heating systems with or without hot
water preparation
ÖNORM M 7510-1 Guidelines for checking central heating systems
Part 1: General requirements and one-off inspections
ÖNORM M 7510-4 Guidelines for checking central heating systems
Part 4: Simple check for heating plants for solid fuels
Standards for structural and safety devices
ÖNORM H 5170 Heating installation - Requirements for construction and safety
engineering, as well as fire prevention and environmental
protection
Standards for heating water
ÖNORM H 5195-1 Prevention of damage by corrosion and scale formation in
closed warm water heating systems at operating temperatures
up to 100°C (Austria).
VDI 2035 Prevention of damage hot water heating systems (Germany)
SWKI BT 102-01 Water quality for heating, steam, cooling and air conditioning
systems (Switzerland)
UNI 8065 Technical standard regulating hot water preparation.
DM 26.06.2015 (Ministerial Decree specifying the minimum
requirements)
Follow the instructions of this standard and any related updates.
Safety 2
Design Information
Installation Instructions S1 Turbo | M1470517_en 7
Regulations and standards for permitted fuels
1. BImSchV First Order of the German Federal Government for the
implementation of the Federal Law on Emission Protection
(Ordinance on Small and Medium Combustion Plants) in the
version published on 26 January 2010,
BGBl. JG 2010 Part I No. 4.
EN ISO 17225-3 Solid bio-fuel - Fuel specifications and classes
Part 3: Wood briquettes for non-industrial use
EN ISO 17225-5 Solid bio-fuel - Fuel specifications and classes
Part 5: Firewood for non-industrial use
2.4.2 Installation and approval of the heating system
The boiler should be operated in a closed heating system. The following standards
govern the installation:
EN 12828 - Heating Systems in Buildings
NOTICE! Each heating system must be officially approved.
The appropriate supervisory authority (inspection agency) must always be informed
when installing or modifying a heating system, and authorisation must be obtained
from the building authorities:
Austria: report to the construction authorities of the community or magistrate
Germany: report new installations to an approved chimney sweep / the building
authorities.
Note on standards
2Safety
Design Information
8 Fröling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com
2.4.3 General information for installation room (boiler room)
Boiler room characteristics
▪ The floor must be even, clean and dry and have an adequate load-bearing
capacity.
▪ There must not be a potentially explosive atmosphere in the boiler room as the
boiler is not suitable for use in potentially explosive environments.
▪ The boiler room must be frost-free.
▪ The boiler does not provide any light, so the customer must ensure sufficient
lighting in the boiler room in accordance with national workplace design
regulations.
▪ When using the boiler above 2000 metres above sea level you should consult the
manufacturer.
▪ Danger of fire due to flammable materials.
The floor of the boiler room must not be flammable. No flammable materials
should be stored near the boiler. Flammable objects (e.g. clothing) must not be put
on the boiler to dry.
▪ Damage due to impurities in combustion air.
Do not use any solvents or cleaning agents containing chlorine and hydrogen
halides in the room where the boiler is installed (e.g. chlorination units for
swimming pools).
▪ Keep the air suction opening of the boiler free of dust.
▪ The system must be protected against the chewing or nesting of animals (e.g.
rodents etc.).
Ventilation of the boiler room
Ventilation air for the boiler room should be taken from and expelled directly outside,
and the openings and air ducts should be designed to prevent weather conditions
(foliage, snowdrifts, etc.) from obstructing the air flow.
Unless otherwise specified in the applicable building regulations for the boiler room,
the following standards apply to the design and dimensions of the air ducts:
ÖNORM H 5170 - Construction and fire protection requirements
Note on standards
Safety 2
Design Information
Installation Instructions S1 Turbo | M1470517_en 9
2.4.4 Requirements for central heating water
Unless contrary to other national regulations, the latest versions of the following
standards and guidelines apply:
Austria:
Germany:
ÖNORM H 5195
VDI 2035
Switzerland:
Italy:
SWKI BT 102-01
UNI 8065
Observe the standards and also follow the recommendations below:
❒Aim for a pH value of between 8.2 and 10.0. If the central heating water comes
into contact with aluminium, the pH value must be between 8.0 and 8.5
❒ Use prepared water which complies with the standards cited above for filling and
makeup water
❒ Avoid leaks and use a closed heating system to maintain water quality during
operation
❒ When filling with make-up water, always bleed the filling hose before connecting,
in order to prevent air from entering the system
Advantages of prepared water:
▪ Complies with the applicable standards
▪ Less of a drop in output due to reduced limescale build-up
▪ Less corrosion due to fewer aggressive substances
▪ Long-term cost savings thanks to improved energy efficiency
Limit values for filling and make-up water:
Austria Germany Switzerland
Total hardness ≤ 1.0 mmol/L ≤ 2.0 mmol/L < 0.1 mmol/L
Conductivity - < 100µS/cm < 100 µS/cm
pH value 6.0 – 8.5 6.5 – 8.5 6.0 – 8.5
Chloride < 30 mg/L < 30 mg/L < 30 mg/L
2Safety
Design Information
10 Fröling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com
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