Fluke Datapaq Reflow Tracker Manual de usuario

Datapaq

Reflow

Tracker

USER MANUAL

for use with

Insight™software

Issue 4

MA5120A

Datapaq

Reflow Tracker

User Manual

for use with Insight™software

Issue 4

DATAPAQ PART NO. MA5120A

Datapaq is the world’s leading brand of

process temperature-monitoring

instrumentation, and maintains

this leadership by continual development

of its advanced, easy-to-use Tracker systems.

Europe & Asia

Fluke Process Instruments

Lothbury House, Cambridge Technopark

Newmarket Road

Cambridge CB5 8PB

United Kingdom

Tel. +44-(0)1223-652400

sales@flukeprocessinstruments.co.uk

www.flukeprocessinstruments.com

North & South America

Fluke Process Instruments

87 Stiles Road, Suite 206

Salem

NH 03079

USA

Tel. +1-425-446-6780

sales@flukeprocessinstruments.com

www.flukeprocessinstruments.com

SAFETY

WARNINGS

For safe use of Datapaq equipment, always:

•Take care to follow its supplied instructions.

•Observe any warning signs shown on the equipment.

Indicates potential hazard.

On Datapaq equipment this normally warns of high temperature, but,

where you see the symbol, consult the manual for further explanation.

Warns of high temperatures.

Where this symbol appears on Datapaq equipment, its surface may be

excessively hot (or excessively cold) and may thus cause skin burns.

Fluke Process Instruments makes no representations or warranties of any kind whatsoever with respect

to the contents hereof and specifically disclaims any implied warranties of merchantability or fitness for

any particular purpose. Fluke Process Instruments shall not be liable for errors contained herein or for

incidental or consequential damages in connection with the furnishing, performance or use of

the Datapaq software, associated hardware or this material.

Fluke Process Instruments reserves the right to revise this publication from time to time and to make

changes to the content hereof without obligation to notify any person of such revisions or changes.

Datapaq, Reflow Tracker and the Fluke Process Instruments logo are registered trademarks of

Fluke Process Instruments. Microsoft and Windows are registered trademarks of Microsoft Corporation.

Manual set in 10 pt Gill Sans.

User manuals are available in other languages; contact Fluke Process Instruments for details.

CONTENTS

7 Introduction

8 System Components

11 Basic Hardware

11 Thermal Barriers

12 Barriers for DP5 Logger Standard, 6-channel, DP5x60

13 Barriers for DP5 Logger Super-slim, 6-channel, DP5x61

14 Barriers for DP5 Logger Narrow, 6-channel, DP5x62

14 Barriers for DP5 Logger, 12-channel, DP5x12

15 Barriers for Q18 Micro Logger, DQ1804

15 Thermocouple Probes

16 Thermocouple Specification

16 Thermocouple Cables

19 Reflow Temperature Profiles: Creation and Use

20 Probe Location

20 Main Considerations

20 Typical Probe Locations

21 Probe Attachment

21 Good Practice

22 Methods of Attachment

23 Restraining the Cable

23 Preparing the Logger

24 Installing the Logger in the Thermal Barrier

25 Placing the System in the Oven

25 Removing from the Oven and Downloading Data

26 Analysis of Reflow Temperature Profiles

26 Profile Types

27 Checking Profiles

27 Statistical Process Control

31 Wave Solder

32 Running a Wave-solder Temperature Profile

33 Preparing the System for the Oven

34 Removing from the Oven and Downloading Data

35 Analysis of Wave-solder Temperature Profiles

35 Checking Profiles

37 Easy Oven Setup

37 Profile Prediction

38 Recipe Prediction

38 Setting Process Limits

40 Generating Recipe Predictions

40 Refining the Predictions

42 Troubleshooting the Predictions

43 Surveyor

44 Surveyor Hardware: Specifications and Use

44 Carrier Frame

46 Sensors

46 Preparing for a Baseline Survey or Profile Run

48 Running a Baseline Survey and Setting Tolerances

48 Performing a Profile Run

49 Surveyor Index

49 Trends and Predictions with SPC

51 Troubleshooting

51 Checking the Data

52 Testing the Logger and Thermocouples

52 Datapaq Service Department

53 INDEX

REFLOW TRACKER Introduction 7

Introduction

Datapaq

®Reflow Tracker

®, incorporating Insight™software, is a complete

system for monitoring and analyzing the temperature profiles of products within

all types of soldering processes. Power and flexibility make it a perfect tool for

process temperature monitoring, from commissioning and troubleshooting to

process optimization, ensuring consistent quality of product, consistent oven

performance and maximum efficiency. Innovative analysis techniques help in

identifying problems, fine-tuning the process and reducing running costs.

Insight is available for the reflow industry in different levels of sophistication to

meet the requirements of all applications.

•Reflow Tracker Professional – A high-end system, including the

functionality of Surveyor (see below).

•Reflow Tracker – The standard system for wide application, including

ability to perform hardwired telemetry and (with additional hardware and

software) radio telemetry, Easy Oven Setup, and analysis of oven trends

using Statistical Process Control (see below).

•Reflow Tracker Basic – A reduced feature set, but with full analysis

options and wizard-driven procedures.

•Reflow Lite – Essential features for profile-gathering and simple analysis.

Reflow Tracker is equally useful for other soldering applications such as wave solder,

vapor phase, curing ovens and rework stations.

Telemetry options allow full monitoring of temperatures in real time while a

job is actually in the oven: hardwired telemetry is part of the standard system

(see the dedicated User Manual supplied with your data logger), and Reflow

Tracker can be specified to include the TM21 radio-telemetry system.

Statistical Process Control (SPC) allows easy analysis of the results of

profile runs over time, highlighting trends in the performance of your process,

and allowing potential problems to be identified and dealt with before they

occur.

Easy Oven Setup (not available in Insight Reflow Tracker Basic and Reflow Lite)

enables users rapidly and accurately to set up their ovens for new products and/

or new solder formulations by predicting the recipes that should be used to

achieve given temperature profiles – and with the Surveyor option (Insight

Reflow Tracker Professional only) you can compare a reference profile (baseline

survey) of your oven’s ideal performance against a profile which has been

obtained subsequently – by a relatively unskilled operator – in order to check

whether the oven performance has deteriorated.

8 Introduction REFLOW TRACKER

Powerful reporting facilities allow the user to generate customized printouts,

including any or all of the analysis results or raw temperature data.

This manual contains the following sections:

•Basic Hardware (p. 11) – The standard system’s thermal barriers and

thermocouple probes, their specifications and their care and maintenance.

•Reflow Temperature Profiles (p. 19) – All the stages of obtaining a

temperature profile from a typical reflow process, including the positioning

of probes and using the profiles to correct faults in the soldering process.

•Wave Solder (p. 31) – Use of a Reflow Tracker system in a wave-solder

process.

•Easy Oven Setup (p. 37) – Set up an oven for a new product by

predicting an oven recipe. (Not available in Insight Reflow Tracker Basic and

Reflow Lite.)

•Surveyor (p. 43) – Monitor an oven’s performance in order to assess

trends and check whether it has deteriorated. (Insight Reflow Tracker

Professional only.)

•Troubleshooting (p. 51) .

The dedicated User Manual supplied with your data logger should be read in

conjunction with this manual. It provides information on operating the logger,

including:

•Installing Insight and establishing communication between logger and PC.

•Resetting the logger with new data-collection parameters.

•Downloading the collected data to the PC.

•Use of hardwired telemetry.

•Troubleshooting logger problems.

For full details on use of the Insight software, refer to the online Help system

available when the software is installed.

System Components

A typical Reflow Tracker system comprises:

•Data logger, with communications lead and charger; logger with radio-

telemetry option includes internal transmitter.

•Receiver (radio-telemetry option only).

•Thermal barrier – to protect the logger during its time in the oven.

•Thermocouple probes.

•Insight Reflow Tracker software.

•User documentation:

REFLOW TRACKER Introduction 9

○Reflow Tracker User Manual.

○Data logger User Manual (specific to the logger model).

○TM21 Radio-telemetry System User Manual (radio-telemetry option only).

Additional hardware is supplied with Wave Solder (p. 31) and Surveyor

systems (p. 43).

This manual, and other Datapaq user documentation, in various languages, is

available on the Insight installation DVD included with Datapaq systems. During the

software installation, you may select documents to be copied to your PC for rapid

on-demand viewing through Insight.

10 Introduction REFLOW TRACKER

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