Emerson CSI 9420 Manual de usuario

www.mhm.assetweb.com

Quick Installation Guide

P/N MHM-97409.4

April 2010 CSI 9420

Step 1: Physical Installation

Step 2: Verify Operation

Step 3: Communication and Configuration

Start

End

CSI 9420 Wireless Vibration Transmitter

Quick Installation Guide

P/N MHM-97409.4

April 2010

CSI 9420

IMPORTANT NOTICE

This installation guide provides basic guidelines for the CSI 9420. It does not provide

instructions for detailed configuration, diagnostics, maintenance, service, troubleshooting,

or installations. Refer to the CSI 9420 reference manual (document number P/N 97408)

for more instruction. The manual and this QIG are also available electronically on

www.mhm.assetweb.com.

WARNING

Explosions could result in death or serious injury:

Installation of this transmitter in an explosive environment must be in accordance with the

appropriate local, national, and international standards, codes, and practices. Please

review the Product Certifications section for any restrictions associated with a safe

installation.

• Before connecting a 375 Field Communicator in an explosive atmosphere, ensure the

instruments are installed in accordance with intrinsically safe or non-incendive field

wiring practices.

Electrical shock can result in death or serious injury

• Avoid contact with the leads and terminals. High voltage that may be present on leads

can cause electrical shock.

IMPORTANT NOTICE

The CSI 9420 and all other wireless devices should be installed only after the 1420

Wireless Gateway has been installed and is functioning properly. Wireless devices should

also be powered up in order of proximity from the 1420 Wireless Gateway, beginning with

the closest. This will result in a simpler and faster network installation.

IMPORTANT NOTICE

Shipping considerations for wireless products (Lithium Batteries):

Battery powered units are shipped without the power module installed. Please remove the

power module pack prior to shipping the unit.

Primary lithium batteries are regulated in transportation by the U.S. Department of

Transportation, and are also covered by IATA (International Air Transport Association),

ICAO (International Civil Aviation Organization), and ARD (European Ground

Transportation of Dangerous Goods). It is the responsibility of the shipper to ensure

compliance with these or any other local requirements. Please consult current regulations

and requirements before shipping.

Emerson Process Management

Machinery Health Management

835 Innovation Dr.

Knoxville, TN 37932

T (US) (800) 675-4726

F (865) 218-1401

European Headquarters

Interleuvenlaan 50

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B 3001 Leuven - Belgium

T 32-16-741-403

F 32-16-400-457

Emerson Process Management

Asia Pacific Private Limited

3904 Room Central Plaza

18 Harbour Road Wan-Chai

Hong Kong

T 852-2802-9223

F 852-2802-8227

Quick Installation Guide

P/N MHM-97409.4

April 2010 CSI 9420

This Quick Installation Guide applies to both the 2.4 GHz and 900 MHz Wireless HART

versions of the CSI 9420. If you are unsure which version the device is, look in the upper

right-hand corner of the nameplate, as illustrated in Figure 1 below.

Figure 1. Nameplates with radio frequency version highlighted by circles

Quick Installation Guide

P/N MHM-97409.4

April 2010

CSI 9420

STEP 1: PHYSICAL INSTALLATION

The CSI 9420 and all other wireless devices should be installed only after the 1420 Wireless

Gateway has been installed and is functioning properly.

Powering the CSI 9420

Remove the rear cover of the device to access the power connections. For the battery

powered version, simply plug in the power module. For the externally powered version,

connect a 10...28V DC (24V nominal) power supply to the bottom two screw terminals on

the right (see Figure 3). Pull the wiring through the threaded conduit entry. When selecting

the power supply, note that each CSI 9420 has a peak current draw of 40 mA when awake

and powering sensors.

NOTE:

Wireless devices should be powered up in order of proximity to the 1420 Wireless

Gateway, beginning with the closest device to the 1420. This will result in a simpler

and faster network installation.

GENERAL SENSOR HANDLING INSTRUCTIONS

The CSI 9420 utilizes special low-power sensors available from Emerson. Each sensor

requires a standard 1/4” - 28 mounting location. Refer to the User’s Manual for detailed

sensor mounting instructions. Sensor mounting instructions and practices are also available

in a separate Sensor Installation Guide on the CD packaged with this device and at

www.mhm.assetweb.com.

To maintain mechanical isolation of the sensor, a Remote Mount configuration is required,

as illustrated in Figure 2. In this configuration, the sensor is mounted separately from the

CSI 9420 housing, then connected to the CSI 9420. Although not required for all

installations, it is common to run the cable from the sensor to the housing through conduit.

NOTE:

The word “sensor” applies to both an accelerometer and an accelerometer with

embedded temperature. The word “accelerometer” refers to a sensor that measures

only acceleration.

Remote Mount

1. Install sensor or accelerometers according to standard sensor installation practices. Be

sure to use thread sealant on all connections.

2. Run wiring (and conduit if necessary) from the sensor to the CSI 9420.

3. Pull the wiring through the threaded conduit entry of the CSI 9420. If not using conduit,

an appropriate grommet or cable-gland should be used to provide both strain relief for

the cable and environmental isolation for the CSI 9420.

4. Attach the sensor wiring to the terminals as indicated in tables 1-3.

5. Connect the power pack module or external 24V DC power supply.

6. Close the housing cover and tighten to safety specification. Always ensure a proper seal

by installing the electronics housing covers so that metal touches metal, but do not over

Quick Installation Guide

P/N MHM-97409.4

April 2010 CSI 9420

tighten.

7. Position the antenna such that it is vertical, either straight up or straight down.

Figure 2. Remote mounting of the CSI 9420 involves mounting thedevice away from the equipment to be

measured (upper left), connecting a sensor or accelerometers to the equipment and the CSI 9420 (upper

right), and removing the rear cover and power module of the device to connect the sensor wires (bottom).

Quick Installation Guide

P/N MHM-97409.4

April 2010

CSI 9420

Connecting Sensors

One or two accelerometers can be connected to the CSI 9420. Only one accelerometer with

an embedded temperature sensor can be connected to the CSI 9420. Refer to Figure 3

showing the connector labels mentioned below.

Figure 3. CSI 9420 Terminal Diagram (battery powered version and externally powered version)

Table 1. Connecting One Accelerometer to the CSI 9420

Table 2. Connecting Two Accelerometers to the CSI 9420

Table 3. Connecting One Sensor with Vibration and Temperature

Connecting One Accelerometer

Connector labeled 1:

Sensor Power

(Red Wire)

Connector labeled 2:

Sensor Signal

(White Wire)

Connector labeled 3:

Unused Connector labeled 4:

Sensor Common

(Black Wire)

Connecting Two Accelerometers

Connector labeled 1:

Power - Both Sensors

(Two Red Wires)

Connector labeled 2:

Signal - Sensor 1

(White Wire)

Connector labeled 3:

Signal - Sensor 2

(White Wire)

Connector labeled 4:

Sensor Commons

(Two Black Wires)

Connecting One Sensor with Vibration and Temperature

Connector labeled 1:

Sensore Power

(Red Wire)

Connector labeled 2:

Vibration Signal

(White Wire)

Connector labeled 3:

Temperature Signal

(Green Wire)

Connector labeled 4:

Sensor Common

(Black wire)

Quick Installation Guide

P/N MHM-97409.4

April 2010 CSI 9420

STEP 2: VERIFY OPERATION

Operation can be verified by four methods: Viewing the LCD screen on the device, using the

375/475 Field Communicator, using the 1420 Wireless Gateway’s integrated web server, or

using AMS™Suite: Intelligent Device Manager (or other compatible HART-enabled host).

Refer to Step 3: Communications and Configuration for details regarding each method.

If the LCD is installed and enabled, during normal operation, the LCD displays the measured

values at the configured update rate. Every time the CSI 9420 device wakes up to make a

measurement it displays these screens and then takes the measurement. Refer to the CSI

9420 User’s Manual for error codes and other LCD messages.

Press the Diagnostic (DIAG) button once and the CSI 9420 will cycle through display of the

TAG, Device ID, Network ID, Network Join Status and Device Status screens, then make

a measurement. Pressing the DIAG button causes this information to be displayed even if

the LCD is disabled for normal operation.

NOTE: To access the DIAG button, remove the front cover of the CSI 9420.

The Network join status as displayed on the LCD is shown in Figures 4 for the 2.4 GHz and

Figure 5 for the 900 MHz versions. Prior to configuring the device to join a network, it will

remain in the Network Search mode.

CSI 9420 2.4 GHz, Wireless HART

Figure 4. Network join status (2.4 GHz)

CSI 9420 900 MHz

Figure 5. Network join status (900 MHz)

Searching for Network Joining Network Connected Operational and ready

to send data

Searching for Network Joining Network Connected with

1 Parent Connected with

2 Parents

n e t w k

a -s r c h

n e t w k

j o i n g

n e t w k

1 p a r n t

n e t w k

2 p a r n t

Quick Installation Guide

P/N MHM-97409.4

April 2010

CSI 9420

STEP 3: COMMUNICATION AND CONFIGURATION

375/475 Field Communicator

In order to communicate with a 375 or 475 Field Communicator, the CSI 9420 device must

be powered by connecting the power module pack, or connecting external 24V DC power.

Also, the initial boot and acquisition cycle must be complete (This is indicated when the LCD

screen goes blank after a number of messages are displayed). If no LCD is installed, or if

the LCD is disabled, wait about 30 seconds after powering the device before attempting to

communicate on the wired interface.

To use the 375/475 Field Communicator with the rev 3 CSI 9420, a rev 3 DD (Device

Description file) is required. The rev 3 DD for the CSI 9420 is located on the CD that is

shipped with the CSI 9420. 375/475 System Software version 3.2 or later is also required.

Refer to Figure 6 for an illustration of connecting the 375/475 to the CSI 9420. The wired

HART connection is located on the terminal block in the rear chamber of the device. It is a

two-wire, polarity-independent connection. In the battery powered version, it is the bottom

two terminals, labeled “COMM”. In the externally powered version, it is the top two screws

on the right.

NOTE

Refer to the 375/475 Users’ Manual for details on DD’s or go to

www.fieldcommunicator.com/syssoftdds.htm for instructions on adding a DD for the

CSI 9420 or other new devices.

Figure 6. 375 Field Communicator Connections (battery powered version)

Quick Installation Guide

P/N MHM-97409.4

April 2010 CSI 9420

375/475 Field Communicator Connections (externally powered version)

Once the wired connection is established, the device can be configured to communicate on

the wireless network. The key sequences for the 2.4 GHz Wireless HART version and the

900 MHz version are shown in Table 4 and Table 5 respectively.

Table 4. 2.4 GHz

Table 5. 900 MHz

Device-specific configuration may optionally be done at this point, if needed. This includes

specifying the type of sensor(s) installed, the process variables that are published, the

publish rate, and the alert thresholds. Key sequences for common configuration tasks are

shown in Table 6 for the 2.4 GHz Wireless HART version and Table 7 for the 900 MHz

version.

Table 6. CSI 9420 2.4 GHz Fast Key Sequence

Function Key Sequence Menu Items

Wireless 2, 2, 2 (Manual Setup) Network Identifier, Join Device to

Network, Broadcast Rates, Power

Source, Power Save Publish

Wireless 2, 1, 2 (Guided Setup) Join Device to Network, Configure

Publishing, Publish Rate

Function Key Sequence Menu Items

Network 1, 1, 7 Network ID, Set Network ID / Join

Key

Function Key Sequence Menu Items

Initial Setup 2, 1, 1 (Guided Setup) Configure Sensors, Change Variable Mapping,

Change Units, Alert Limits

Device Setup 2, 2, 1 (Manual Setup) Units, Sensors, Variable Mappings

Alert Setup 2, 3 Dependent on sensor configuration

Quick Installation Guide

P/N MHM-97409.4

April 2010

CSI 9420

Table 7. CSI 9420 900 MHz Fast Key Sequence

1420 Wireless Gateway

The wireless network settings can be viewed in the 1420’s web interface. The Network ID

and Join Key needed for theCSI 9420 to join the network can be found on the Setup >

Network > Settings page as illustrated in Figure 7. Select the Yes radio button to display

the Join key.

Once the device has been configured to join the network, navigate to the Explorer page.

This page will show whether the device has joined the network and if it is communicating

properly.

NOTE:

It may take several minutes for the device to join the network.

NOTE:

If the device joins the network and immediately has an alarm present, it is likely due

to sensor configuration. Check the sensor wiring (see figure 3, and tables 1-3) and the

sensor configuration.

Function Key Sequence Menu Items

Device Information 1, 1, 8 Tag, Date, Descriptor, Message, Distributor, Write Protect,

Model, Dev ID, Final assbly num, Revision #’s

Sensor Config 1, 1, 3 Sensor 1, Sensor 2, Calibration

Network 1, 1, 7 Network ID, Set Network ID / Join Key

Variable Mapping 1, 1, 2 PV is, SV is, TV is, QV is

Alarm Levels 1, 1, 6 Overall Velocity Sensor 1, Overall Velocity Sensor 2, PeakVue

Sensor 1, PeakVue Sensor 2, Temperature, Supply Voltage

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