Emerson Rosemount 2160 Manual de usuario

www.rosemount.com

Quick Installation Guide

00825-0100-4160, Rev AC

January 2012 Rosemount 2160

Considerations and Recommendations

Step 1: Physical Installation

Step 2: Verify Operation

Step 3: Reference Information

Product Certifications

EC Declaration of Conformity

Start

End

Rosemount 2160 Wireless

Vibrating Fork Level Switch

Quick Installation Guide

00825-0100-4160, Rev AC

January 2012

Rosemount 2160

IMPORTANT NOTICE

This installation guide provides basic guidelines for the Rosemount 2160. It does not

provide instructions for detailed configuration, diagnostics, maintenance, service,

troubleshooting, or installations. Refer to the Rosemount 2160 Reference Manual

(Document Number 00809-0100-4160) for more instruction. Manuals are available

electronically on www.rosemount.com.

WARNING

Failure to follow these installation guidelines could result in death or serious injury

• The Rosemount 2160 is a wireless liquid level switch. It must be installed, connected,

commissioned, operated, and maintained by suitably qualified personnel only,

observing any national and local requirements that may apply

• Use the equipment only as specified. Failure to do so may impair the protection

provided by the equipment

Explosions could result in death or serious injury

• Installation of the 2160 in a hazardous environment must be in accordance with the

appropriate local, national, and international standards, codes, and practices. Please

review the Product Certifications section for any restrictions associated with a safe

installation

• Before connecting a Field Communicator in an explosive atmosphere, ensure the

instruments are installed in accordance with intrinsically safe or non-incendive field

wiring practices

• Verify that the operating atmosphere of the 2160 is consistent with the appropriate

hazardous locations certifications

External surface may be hot

• Care must be taken to avoid possible burns

Process leaks could result in death or serious injury

• Install and tighten process connectors before applying pressure

• Do not attempt to loosen or remove process connectors while the 2160 is in service

Electrical shock could cause death or serious injury

• Make sure that the 2160 is not powered when making connections

• If the liquid level switch is installed in a high voltage environment and a fault condition

or installation error occurs, high voltage may be present on leads and terminals

• Use extreme caution when making contact with the leads and terminals. High voltage

that may be present on leads can cause electrical shock

Emerson Process Management

Rosemount Measurement

8200 Market Boulevard

Chanhassen, MN USA 55317

Tel (USA) 1 800 999 9307

Tel (International) +1 952 906 8888

Fax +1 952 906 8889

Emerson Process Management

Blegistrasse 23

P.O. Box 1046

CH 6341 Baar

Switzerland

Tel +41 (0) 41 768 6111

Fax +41 (0) 41 768 6300

Emerson Process Management

Asia Pacific Pte Limited

1 Pandan Crescent

Singapore 128461

Tel +65 6777 8211

Fax +65 6777 0947

Service Support Hotline: +65 6770 8711

Enquiries@AP.EmersonProcess.com

Quick Installation Guide

00825-0100-4160, Rev AC

January 2012 Rosemount 2160

WARNING

Operation is subject to the following two conditions: (1) This device may not cause

harmful interference, and (2) this device must accept any interference received,

including interference that may cause undesired operation.

This device must be installed to ensure a minimum antenna separation distance of

8 in. (20 cm) from all persons.

The power module may be replaced in a hazardous area. The power module has

surface resistivity greater than one gigaohm and must be properly installed in the

wireless device enclosure. Care must be taken during transportation to and from

the point of installation to prevent electrostatic charge build-up.

IMPORTANT NOTICE

Shipping considerations for wireless products:

The unit was shipped to you without the power module installed. Please remove the

power module prior to shipping the unit.

Each power module contains two “C” size primary lithium batteries. Primary lithium

batteries are regulated in transportation by the U.S. Department of Transportation, and

are also covered by IATA (International Air Transport Association), ICAO (International

Civil Aviation Organization), and ARD (European Ground Transportation of Dangerous

Goods). It is the responsibility of the shipper to ensure compliance with these or any other

local requirements. Please consult current regulations and requirements before shipping.

Quick Installation Guide

00825-0100-4160, Rev AC

January 2012

Rosemount 2160

About The 2160

The Rosemount 2160 Wireless is a wireless liquid point level switch. Based on vibrating

short fork technology, the 2160 is suitable for virtually all liquid applications.

The Rosemount 2160 is designed using the principle of a tuning fork. A piezo-electric crystal

oscillates the forks at their natural frequency. Changes to this frequency are continuously

monitored. The frequency of the vibrating fork sensor changes depending on the medium in

which it is immersed. The denser the liquid, the lower the frequency.

When used as a low level alarm, the liquid in the tank or pipe drains down past the fork,

causing a change of natural frequency that is detected by the electronics and switches the

output state to a Dry condition. When the 2160 switch is used as a high level alarm, the

liquid rises in the tank or pipe, making contact with the fork which then causes the output

state to switch to a Wet condition.

The switch output state, along with other parameters, are regularly transmitted over a

secure wireless connection to a Smart Wireless Gateway.

The 2160 continuously performs instrument health diagnostics to self-check the condition of

the fork and sensor. These diagnostics can detect damage to the forks including corrosion,

internal or external damage to the forks, and breakages to the internal wiring.

Wetted Materials in 316/316L SST (1.4401/1.4404), or

Alloy C (UNS N10002) and Alloy C-276 (UNS N10276)

NEMA Type 4X (IP66) Housing

in Aluminum. Removable

Covers on Both Sides

Short Fork Length

with Extensions

up to 118 in. (3 m)

Threaded,

Flanged, or

Hygienic

Connections

Thermal Tube

(2160***E Only)

Fast Drip Design

ATEX, FM, CSA, IECEx, and

NEPSI Intrinsically Safe

Antenna

Optional LCD Display

Quick Installation Guide

00825-0100-4160, Rev AC

January 2012 Rosemount 2160

General Considerations

• Handle the Rosemount 2160 with great care. Use both hands when

carrying the extended length or extreme temperature versions of the 2160

• Do not hold the 2160 using the forks

• Do not alter the 2160 in any way

Wireless Considerations

Power Up Sequence

The Power Module should not be installed on any wireless device until the

Smart Wireless Gateway (“Gateway”) is installed and functioning properly. Wireless devices

should be powered up in order of proximity from the Gateway, beginning with the closest.

This results in a simpler and faster network installation. Enabling Active Advertising on the

Gateway ensures that new devices are able to join the network faster. For more information,

see the Smart Wireless Gateway Manual (Document No. 00809-0200-4420).

Antenna Position

The antenna should be positioned vertically, either straight up or straight down, and should

be approximately 3 ft. (1 m) from any large structure, building, or conductive surface to allow

for clear communication to other devices.

Electrical Considerations

Power Module

The Rosemount 2160 is self-powered. The included power module contains two “C” size

primary lithium/thionyl chloride batteries. Each battery contains approximately 2.5 grams of

lithium, for a total of 5 grams in each pack. Under normal conditions, the battery materials

are self-contained and are not reactive as long as the batteries and the power module are

maintained. Care should be taken to prevent thermal, electrical or mechanical damage.

Contacts should be protected to prevent premature discharge. Use caution when handling

the power module. It may be damaged if dropped from a height of 20 ft. (6,1 m).

Environmental Considerations

The Rosemount 2160 is a wireless liquid

level switch, and is Intrinsically Safe (IS)

approved for hazardous area

installations. Approvals are listed in

“Product Certifications” on page 14.

The 2160 is designed for open or closed

tank and pipe installation. It is

weatherproof and protected against the

ingress of dust, but must be protected

from flooding. Avoid installing the 2160

near heat sources. OKOK

Quick Installation Guide

00825-0100-4160, Rev AC

January 2012

Rosemount 2160

Installation Considerations

•Battery Side of Electronics Housing

Mount the switch so that the battery side is accessible. Clearance of 23/8in. (60 mm) is

required for cover removal.

•Circuit Side of Electronics Housing

Provide 0.75 in. (19 mm) of clearance for units without an LCD display. Three inches of

clearance is required for cover removal if an LCD display is installed.

•Cover Installation

Always ensure a proper seal by installing the electronics housing cover(s) so that metal

contacts metal. Use Rosemount O-rings.

•LCD Rotation

The optional LCD display can be rotated in 90°increments by squeezing the two tabs,

pulling out, rotating and snapping back into place. If LCD pins are inadvertently removed

from the interface board, carefully re-insert the pins before snapping the LCD display

back into place.

•Grounding

Always ground the housing in accordance with national and local electrical codes. The

most effective grounding method for the housing is a direct connection to earth ground

with minimal impedance.

•Housing Rotation

The housing can be rotated for optimal viewing of the optional LCD display and to get

the best antenna position. Perform the following procedure:

1. Loosen the housing rotation set screw

(Figure 3-2).

2.First rotate the housing clockwise to the

desired location. If the desired location cannot

be achieved due to the thread limit (up to 360°),

rotate the housing counter-clockwise to the

desired location. Do not over twist.

3.Re-tighten the housing rotation set screw.

Installation Recommendations

•Avoid installing near liquid

entering the tank at the fill point

•Avoid heavy splashing

on the forks

•Ensure the forks do not come

into contact with the tank or pipe

wall, or internal fittings

•Ensure there is sufficient

distance between build-up on

the tank wall and the fork

•Ensure the installation does not

produce crevices for product

build-up around the forks

Housing Rotation

Set Screw (Use

3/32-in. Allen Key)

Quick Installation Guide

00825-0100-4160, Rev AC

January 2012 Rosemount 2160

STEP 1: PHYSICAL INSTALLATION

The Rosemount 2160 and all other wireless devices should not be set up until after the

Smart Wireless Gateway has been installed and is functioning properly.

1. Install the 2160 according to standard installation practices, making sure to correctly

align the fork using the alignment notch or groove.

PTFE for NPT

and BSPT (R)

Thread

Fork

Alignment

Notch

Fork Alignment

Groove

Gasket for

BSPP (G)

Thread

Fork Alignment

Notch

Example

Installations

Threaded 2160

Installation

Flanged 2160

Installation

Quick Installation Guide

00825-0100-4160, Rev AC

January 2012

Rosemount 2160

2. Use supports for extended fork lengths greater than 3.2 ft. (1 m).

3. Plug in the Power Module (see picture, inset). The

Power Module needs to be installed before the

Field Communicator can interface with the 2160.

NOTE:

Wireless devices should be powered up in order

of proximity from the Smart Wireless Gateway,

beginning with the closest device to the Smart

Wireless Gateway. This will result in a simpler

and faster network installation.

4. Close the housing cover and tighten to safety

specification. Always ensure a proper seal so that

metal touches metal, but do not over tighten.

5. Position the antenna such that it is vertical, either straight up or straight down. The

antenna should be approximately 3 ft. (1 m) from any large structures or buildings, to

allow clear communication to other devices.

6. Insulate the Extreme Temperature

version of the 2160 with Rock wool

(see picture, inset).

3.2 ft.

(1 m)

3.2 ft.

(1 m)

3.2 ft.

(1 m)

3.2 ft.

(1 m)

Max. 3.2 ft. (1 m)

Max.

3.2 ft.

(1 m)

Power

Module

Cover

The

2160

2.1 in. (55 mm)

Quick Installation Guide

00825-0100-4160, Rev AC

January 2012 Rosemount 2160

STEP 2: VERIFY OPERATION

There are four ways to verify operation: using the local display (LCD), using the Field

Communicator, using the Smart Wireless Gateway’s integrated web interface, or by using

AMS Wireless Configurator.

Local Display (LCD)

During normal operation, the LCD should display the PV value at

update rate intervals of up to 1 minute (see picture, right).

Press the Diagnostic button to display the TAG, Device ID,

Network ID, Network Join Status and Device Status screens.

Refer to the Rosemount 2160 Reference Manual

(00809-0100-4160) for error codes and other LCD messages.

Field Communicator

A 2160 DD (Device Description) is required for HART®communication. A full map of the

HART Field Communicator menu is on page 11.

NOTE:

In order to communicate with a Field

Communicator, power the 2160 by

connecting the power module.

Smart Wireless Gateway

Navigate to the Explorer>Status page

using the Gateway’s integrated web

interface. This page shows whether the

device has joined the network and if it is

communicating properly.

NOTE:

It may take several minutes for the

device to join the network.

Searching

for Network Joining

Network Connected With

Limited Bandwidth Connected

Function Key Sequence Menu Items

Communications 3, 3 Join Status, Communication Status, Join Mode,

Number of Available Neighbors,

Number of Advertisements Heard,

Number of Join Attempts

F O R K

w e t

1 . 0

n e t w k

s r c h N G

n e t w k

N E G O T

n e t w k

L I M _ o p

n e t w k

O K

COMM

P/N 00753-9200-0010

COMMCOMM

P/N00753-9200-0010P/N00753-9200-0010

Field Communicator Connections

Quick Installation Guide

00825-0100-4160, Rev AC

January 2012

Rosemount 2160

AMS Wireless Configurator

When the device joins a network, it appears in the Device Manager as illustrated below.

Troubleshooting

If the device is not joined to the network after power up, verify the correct configuration of the

Network ID and Join Key, and that Active Advertising has been enabled on the Smart

Wireless Gateway. The Network ID and Join Key in the device must match the Network ID

and Join Key of the Gateway.

The Network ID and Join Key may be obtained from the Gateway on the

Setup>Network>Settings page of the web interface (see screenshot below).

The Network ID and Join Key may be changed in the wireless device by following the Fast

Key sequence.

Function Fast Keys Menu Item

Wireless 2, 1, 1 Join Device to Network

2160

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