Emerson Daniel Series Manual de usuario

User manual

P/N 3-9008-507, Rev AF

September 2020

Daniel™ Series 1500 Liquid Turbine Meter

NPS 1 through 2.5

Safety and approval information

This Daniel product complies with all applicable European directives when properly installed in accordance with the instructions in

this manual. Refer to the EU declaration of conformity for directives that apply to this product. The EU declaration of conformity,

with all applicable European directives, and the complete ATEX Installation Drawings and Instructions are available on the internet

at www.emerson.com or through your local Daniel support center.

Information affixed to equipment that complies with the Pressure Equipment Directive, can be found on the internet at http://

www.emerson.com.

For hazardous installations in Europe, refer to standard EN 60079-14 if national standards do not apply.

Other information

Full product specifications can be found in the product data sheet. Troubleshooting information can be found in the user manual.

Product data sheets and manuals are available from the Daniel web site at http://www.emerson.com.

Return policy

Follow Emerson procedures when returning equipment. These procedures ensure legal compliance with government

transportation agencies and help provide a safe working environment for Emerson employees. Emerson will not accept your

returned equipment if you fail to follow Emerson procedures. Return procedures and forms are available on our web support site

at www.emerson.com, or by phoning the Emerson Customer Service department.

Emerson Flow customer service

Email:

•Worldwide: [email protected]

•Asia-Pacific: [email protected]

Telephone:

North and South America Europe and Middle East Asia Pacific

United States 800-522-6277 U.K. 0870 240 1978 Australia 800 158 727

Canada +1 303-527-5200 The Netherlands +31 (0) 704 136 666 New Zealand 099 128 804

Mexico +41 (0) 41 7686 111 France 0800 917 901 India 800 440 1468

Argentina +54 11 4837 7000 Germany 0800 182 5347 Pakistan 888 550 2682

Brazil +55 15 3413 8000 Italy 8008 77334 China +86 21 2892 9000

Central & Eastern +41 (0) 41 7686 111 Japan +81 3 5769 6803

Russia/CIS +7 495 981 9811 South Korea +82 2 3438 4600

Egypt 0800 000 0015 Singapore +65 6 777 8211

Oman 800 70101 Thailand 001 800 441 6426

Qatar 431 0044 Malaysia 800 814 008

Kuwait 663 299 01

South Africa 800 991 390

Saudi Arabia 800 844 9564

UAE 800 0444 0684

Contents

Part I Plan

Chapter 1 Introduction.............................................................................................................. 7

1.1 Purpose of this manual................................................................................................................ 7

1.2 Hazard messages.........................................................................................................................7

1.3 Personnel qualifications...............................................................................................................7

1.4 Warranty restrictions................................................................................................................... 9

1.5 Assistance....................................................................................................................................9

1.6 Description of the Series 1500 Liquid Turbine Meter (LTM)........................................................ 10

1.7 Agency certifications for the Series 1500 LTM............................................................................31

Chapter 2 Operating conditions and specifications...................................................................33

2.1 Operating conditions for the liquid turbine meter......................................................................33

2.2 Specifications for the LTM ......................................................................................................... 38

Chapter 3 Turbine meter handling............................................................................................47

3.1 Receive the turbine meter..........................................................................................................47

3.2 Store the turbine meter............................................................................................................. 47

Chapter 4 Prepare the turbine meter for use.............................................................................49

4.1 Lifting conditions.......................................................................................................................49

4.2 Lifting requirements for personnel.............................................................................................50

4.3 Configuration of the turbine meter............................................................................................53

Part II Install

Chapter 5 Installation prerequisites......................................................................................... 63

5.1 Pre-start checks......................................................................................................................... 63

5.2 Torque information................................................................................................................... 63

5.3 Tools required for LME disassembly/assembly............................................................................63

Chapter 6 Installation procedure..............................................................................................65

6.1 Cathodic protection...................................................................................................................65

6.2 Mechanical components assembly............................................................................................ 65

6.3 Assemble the electronic components........................................................................................ 66

Chapter 7 Testing.....................................................................................................................69

7.1 Test the turbine meter...............................................................................................................69

Part III Operate

User manual Contents

P/N 3-9008-507 September 2020

User manual 3

Chapter 8 Operation parameters..............................................................................................73

8.1 Operation overview................................................................................................................... 73

Part IV Maintain

Chapter 9 Planned maintenance...............................................................................................77

9.1 Maintenance considerations......................................................................................................77

9.2 Tools required for mechanical components............................................................................... 77

9.3 Prepare for mechanical disassembly.......................................................................................... 78

9.4 Mechanical assembly................................................................................................................. 87

9.5 Electronics enclosure disassembly............................................................................................. 94

9.6 Electronics enclosure assembly..................................................................................................95

9.7 Replace the preamplifier............................................................................................................96

9.8 Planned maintenance tasks....................................................................................................... 97

Chapter 10 Corrective maintenance........................................................................................... 99

10.1 Turbine meter troubleshooting............................................................................................... 99

10.2 Verify the return to operational condition................................................................................99

Chapter 11 Spare parts.............................................................................................................101

11.1 Recommended spare parts....................................................................................................101

Chapter 12 Decommission the turbine meter........................................................................... 103

12.1 Shut down the turbine meter.................................................................................................103

12.2 Turbine meter disassembly/assembly....................................................................................103

12.3 Shipment of the meter...........................................................................................................104

Contents User manual

September 2020 P/N 3-9008-507

4 Daniel Series 1500 Liquid Turbine Meter, NPS 1-2.5

Part I

Plan

User manual Plan

P/N 3-9008-507 September 2020

User manual 5

Plan User manual

September 2020 P/N 3-9008-507

6 Daniel Series 1500 Liquid Turbine Meter, NPS 1-2.5

1 Introduction

1.1 Purpose of this manual

Emerson Daniel designed this manual to guide owners and personnel in the installation,

operation and maintenance of the DanielTM Series 1500 Liquid Turbine Meter Manual,

3-9008-507. It is imperative that product owners and operation personnel read and follow

the information contained in this manual to ensure that the turbine meter is installed

correctly and is operating according to the design, certifications and safety considerations.

1.2 Hazard messages

This document uses the following criteria for hazard messages based on ANSI standards

Z535.6-2011 (R2017).

DANGER

Serious injury or death will occur if a hazardous situation is not avoided.

WARNING

Serious injury or death could occur if a hazardous situation is not avoided.

CAUTION

Minor or moderate injury will or could occur if a hazardous situation is not avoided.

NOTICE

Data loss, property damage, hardware damage, or software damage can occur if a

situation is not avoided. There is no credible risk of physical injury.

Physical access

NOTICE

Unauthorized personnel can potentially cause significant damage and/or misconfiguration

of end users' equipment. Protect against all intentional or unintentional unauthorized use.

Physical security is an important part of any security program and fundamental to

protecting your system. Restrict physical access to protect users' assets. This is true for all

systems used within the facility.

1.3 Personnel qualifications

Read and follow all instructions, dangers, warnings, and cautions to avoid personal injury

or property damage during system operation. Emerson is not responsible for damage or

injury resulting from unsafe use of products, lack of maintenance, incorrect installation of

equipment or system operation. If in doubt about any applications and safety precautions

described in this document, contact Emerson.

User manual Introduction

P/N 3-9008-507 September 2020

User manual 7

Inform and train all personnel in the proper installation, operation, and maintenance of

this product. To ensure safe and proper performance, only informed and trained personnel

should install, operate, repair and maintain this product. For further questions about

training requirements, contact your local Emerson representative.

Operations risk assessment must be used and followed in conjunction with this document

when performing all online retrieval operations.

Ensure that all end user and installation specific safety requirements are read, understood

and adhered to.

Ensure that any operator that is conducting work on the equipment, is following end user

guidelines on the use of protective equipment including, but not limited to:

•Safety helmet or hard hat

•Steel-toed shoes

•Safety glasses

•Working gloves (suitable for mechanical operations)

•Chemical resistant latex gloves or the equivalent

•Long-sleeved, fire-retardant shirt and fire-retardant trousers or full-length fire

retardant coveralls

Additional PPE may be required depending on facility requirements and MSDS

requirements, if applicable. Failure to comply may result in personnel injury.

WARNING

RISK TO PERSONNEL AND EQUIPMENT

Failure to follow the installation, operation or maintenance instructions for a Daniel

product could lead to serious injury or death from explosion or exposure to dangerous

substances. To reduce the risk:

•Comply with all information on the product, in this manual, and in any local and

national codes that apply to this product.

•Do not allow untrained personnel to work with this product.

•Use Daniel parts and work procedures specified in this manual.

NOTICE

Observe all precautionary signs posted on the equipment to avoid serious injury.

WARNING

RISK TO PERSONNEL AND EQUIPMENT

Operation of this product on pressurized lines may potentially imply operational risk for

personnel and equipment from the potential escape of hot gas or liquid, which could

result in serious injury.

Observe all precautionary signs on the equipment.

Introduction User manual

September 2020 P/N 3-9008-507

8 Daniel Series 1500 Liquid Turbine Meter, NPS 1-2.5

WARNING

RISK TO PERSONNEL AND EQUIPMENT

The operation of the Daniel product involves heavy equipment handling. Observe the

following guidelines to avoid potentially serious injury:

•Be aware of your limitations and ask for assistance if needed.

•Do not attempt to lift weight beyond your capacity.

•Lift with your legs, not your back.

Note

Mechanical lifting tools may also be used in some locations to reduce risk.

NOTICE

Attending the training course for this product is not considered sufficient for operating the

tool on pressurized lines. Emerson requires a two-man crew with formal training.

Additionally, at least one of the operators must have a record of extensive field experience

and be certified for this work.

Emerson assumes no responsibility for incidents, or consequences of incidents, occurring

as a result of the use of this product by others than Emerson or its designated personnel,

and have no liability whatsoever for any such work.

Consult Emerson for more details on both training and certification.

1.4 Warranty restrictions

Visually inspect all components for shipping damage. If shipping damage is found, notify

the carrier at once. Shipping damage is not covered by the warranty. The carrier is

responsible for all repair and replacement costs resulting from shipment damage.

1.5 Assistance

The Emerson Global Service Center is organized through a network of service centers

worldwide, and supports all service requirements or technical queries. For the Product

Support Help Desk, go to: http://www.emerson.com or contact your nearest Emerson

service provider.

User manual Introduction

P/N 3-9008-507 September 2020

User manual 9

1.6 Description of the Series 1500 Liquid Turbine

Meter (LTM)

1.6.1 General features of the turbine meter

The Daniel Series 1500 Liquid Turbine Meter (LTM) is a volumetric flow metering and

transmitting device used for accurate measurement of hydrocarbons and other related

process fluids. The design allows high operational flow rates, extended flow ranges and

sustained performance capability.

The turbine meter is designed for use within the guidelines of API Manual of Petroleum

Measurement Standards (MPMS), Chapter 5.3 and test procedures of API MPMS, Chapter 4

(Prover systems).

The meter consists of two main parts: Local Mounted Enclosure (LME) assembly and the

meter body housing assembly. For certain functions, the meter will have a Remote

Mounted Enclosure (RME), another version of the LME.

The LME is an explosion-proof, weather-resistant housing for dual pickoffs, as well as an

encapsulated preamplifier. It also serves as the mechanical mounting connection

necessary for local and remote accessories.

Note

Daniel offers electronic enclosures with different housing materials and electronic

configurations.

Local Mounted Enclosure (LME)

The LME consists of an electrical enclosure and a solid cover made of stainless steel. This

configuration contains a mounting bracket and a preamplifier which works with two

standard pickoff coils mounted into the meter housing.

The electrical enclosure contains an external and an internal grounding lug. The two

enclosure openings are plugged with stainless steel plugs. Refer to Operating conditions

and specifications for more specifications.

LME - High temperature

The LME - High temperature consists of an electrical enclosure and a solid cover both

made of stainless steel. This configuration contains one mounting bracket and two high

temperature terminal blocks which are the connections between the high temperature

pickoff coils and the flex cable.

Important

The customer provides and installs a flex cable.

The flex cable is the connection between the preamplifier that is assembled into a Remote

Mounted Enclosure (RME), not more than 6 meters from the center of the meter housing

to the center of the RME.

The electrical enclosure contains an external and an internal grounding lug. The two

enclosure openings are plugged. Refer to Operating conditions and specifications.

Introduction User manual

September 2020 P/N 3-9008-507

10 Daniel Series 1500 Liquid Turbine Meter, NPS 1-2.5

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