Emerson Fisher OSE Manual de usuario

Instruction Manual

D103687X012

June 2018

Type OSE

Slam-Shut Valve

CONTENTS

Introduction ........................................................................ 1

Characteristics ................................................................... 1

Labelling ............................................................................. 2

Dimensions and Weights ................................................... 3

Operation ........................................................................... 4

Installation .......................................................................... 4

Commissioning .................................................................. 5

Maintenance ...................................................................... 6

Spare Parts ........................................................................ 7

Figure 1. Type OSE Slam-Shut Valve

The Type OSE is in conformity with the

Pressure Equipment Directive PED 2014/68/UE

and is classied under category IV.

CHARACTERISTICS

Material

Body Steel

Bonnet Steel

Orice Stainless steel

Valve plug Stainless steel

O-rings Nitrile

Connections

Inlet/Outlet: ISO PN 100 B (ANSI 600 RF)

ISO PN 50 B (ANSI 300 RF)

ISO PN 20 B (ANSI 150 RF)

Other connections available

(contact factory)

ISO PN 16 B, 25 B, 40 B

Impulse (IS): 1/4’’ NPT threaded

Mechanism box vent (E): 1/4” NPT threaded

Impulse diameter: Tube interior Ø 8/10 mm

Safety contact: See D103683X012 manual

INTRODUCTION

Scope of the Manual

This manual provides installation, start-up, maintenance,

and parts ordering information for the Type OSE

Slam‑Shut Valve.

Information on other equipment used with this slam-shut

valve is found in separate manuals.

Product Description

The

Type

OSE Slam‑Shut Valve protects transmission and

distribution networks or pipe lines supplying industries and

commercial businesses.

It permits the gas ow to be cut off rapidly and totally in the

case of under or over regulator pressure.

The Type OSE exists in DN 25 (1”) to DN 150 (6”).

DN 200 (8”) and DN 250 (10”) are covered by the Type OSE LS.

The Type OSE consists of:

• A body with a removable orice, enclosed by a bonnet

• A valve plug with integral bypass, tightshut by an O-ring

• A release relay type OS2 including:

- A mechanism box (BM)

- A safety manometric box (BMS) to be connected on

the outlet side of the pressure regulator.

Type OSE

LABELLING

C60

(1) BMS : Safety manometric box

(2) Differential strength (depending on BMS chosen)

(3) Temperature depending on bolting material (see label)

Table 1. Technical Characteristics of the Type OSE Slam-Shut Valve

DN 25 50 80 100 150 BYPASS

Cg 505 2110 4670 7860 14850 25

C1 35 35 35 32 33 35

ΔP max (bar) > 25 > 25 25 10 6 100

Relay travel (mm) 35 35 50 50 50 -

C50

Table 2. Flow Coefcient, ΔP max, Relay travel

Figure 2. Label for Type OSE Slam-Shut Valve

OPERATING PRESSURE

Body, valve plug PS 100 bar max

Associated BMS(1) according to size PSD 10 à 100 bar

Maximum Inlet Pressure Pumax 100 bar

Type DS Differential strength(2)

OPERATING TEMPERATURE(3) TS - 20 / 60 °C

- 30 / 71 °C

SLAM-SHUT

Sizes available DN 25, 50, 80, 100, 150

Norm EN 14382

Operating class A or B (see label, Figure 2)

Accuracy AG 2,5 – 5 (Piston)

Setpoint range

Wdu-Wdo

0,010 à 100 bar

Response time ta < 1 s

Max Differential (valve closed)

∆P max

100 bar

Max Differential (valve open)

∆P max

See Table 2

Rearming Manually after rectication of fault

Position indicator On mechanism box

FLUID

Group 1 and 2 according to PED 2014/68/UE, 1st and 2nd family gas

according to EN 437, or other gases (compressed air, nitrogen).

The gas must be noncorrosive, clean (ltration on inlet side necessary) and dry

25 50 80 100 150

505 2110 4670 7860

14850

50 80 100 150

- 20 / + 60 °C (bolting class 8-8)

- 30 / + 71 °C (bolting A320L7)

18.6

2 (bolting class 8-8)

- (bolting A320L7)

Temperature TS

Other connections available (contact factory)

- -

SECURITE/SLAM-SHUT

- -

A352LCC+A350LF2

Class

Pumax

DD MM YEAR

bar ba

bar

OSE

BMS 027/017 BMS 162

BMS 236/315 BMS 071

Min only

Max-Min

All BMS

types

Security Class

Max only

BMS setting

16B

20 J

25B 40B

0062

20 B1 50 J 50 B1 100 J 100 B2

Type OSE

DIMENSIONS AND WEIGHTS

C52

BC max

Figure 3. Type OSE Slam-Shut Valve Dimensions

Other PN16/25/40: contact factory

DN PN (B) ANSI (RF)

DIMENSIONS

WEIGHT (kg)

A B C Max D E

20 150 185 54 334 220 116 14

50 300 197 62 334 220 124 16

100 600 210 62 334 220 124 17

20 150 254 76 346 220 152 26

50 300 267 83 346 220 165 29

100 600 287 83 346 220 165 32

20 150 298 95 380 220 190 43

50 300 318 105 380 220 210 48

100 600 337 105 380 220 210 55

100

20 150 353 114 420 220 229 74

50 300 368 127 420 220 154 82

100 600 394 137 420 220 273 98

150

20 150 451 140 424 220 357 150

50 300 473 159 424 220 357 166

100 600 508 178 424 220 357 202

C53

Table 3. Type OSE Slam-Shut Valve Dimensions and Weights

Type OSE

OPERATION

The pressure of the zone to be protected (generally the pipe

line on the outlet side of the pressure regulator and situated

after the slam shut valve) activates the safety manometric

box BMS.

If pressure rises above the release set point the release

relay frees the valve plug (key 7).

Through the action of the weight of the valve plug, the

closing spring and the uid (attempting to close), the valve

plug will seat into the orice (key 6).

The gas ow is obstructed until the mechanism box is

manually rearmed.

To reopen the valve plug an equal pressure balance on inlet

and outlet sides is required.

The mechanism box is rearmed after opening the internal

bypass (key 1).

Rearming and balancing are achieved at the same time.

INSTALLATION

WARNING

All interventions on the equipment should

only be performed by qualied and

trained personnel.

C51

Figure 4. Type OSE LS - Principle of Operation

The slam shut valve is installed on the

inlet side of the regulator, on the horizontal

pipeline. The mechanism box should be

situated on top (see above schematic) or on

top for versions DN 25-50-80.

Installation according to EN12186 is recommended.

Install according to direction of the uid ow

(see arrow).

When assembling with adjacent elements,

care must be taken not to create pressure

force on the body and the assembling

elements (bolts, O-rings, anges) should be

compatible with the geometry and working

conditions of the equipment.

If the case arises a support must be used to

avoid pressure force on the body (a support

can be installed under the anges).

Connect the safety manometric box (IS) to

the impulse at 4D on the outlet pipe.

It is recommended to install an isolation

valve (R1) and an atmospheric valve (R2), which

can be useful for tripping and verications.

No modication should be made to the

structure of the equipment (drilling, grinding,

soldering ...).

Verify that the inlet side is protected by an

appropriate device(s) to avoid exceeding the

limits of utilization (PS, TS).

Type OSE

Safety contact: see D103683X012 manual

C54

Pu Pd

REGULATOR D

4 D

Figure 5. Type OSE Slam-Shut Valve Installation Schematic

Verify that the limits of utilization correspond

to the appropriate operating conditions.

Verify that the safety manometric box (BMS)

and spring correspond to the appropriate

operating conditions on the outlet side of

the regulator.

The equipment should not receive any type

of shock, especially the release relay.

The user should verify or carry out a

protection adapted to the environment.

Fire, seismic and lightening are not taken

into consideration for standard regulators.

If required, a special product selection and/

or specic calculations may be supplied

according to specic requirements.

If the slam-shut is classied under operating

class B the

BMS diaphragm should be

checked periodically.

COMMISSIONING

WARNING

All interventions on the equipment should

only be performed by qualied and

trained personnel.

Preliminary verications

Start-up positions

• Inlet and outlet valves

→Closed

Verify absence of pressure between inlet and outlet valves

• Slam-shut valve plug

→Closed

• Impulse isolation valve

→Closed

• Impulse atmospheric valve

→Open

Setpoint Verication

Using the atmospheric valve, inject a pressure equal to the

pressure foreseen for the regulator

• 1st release relay stage

→Set (Stage 1)

TRIGGERED POSITION

TRAVEL

STOP

TRAVEL

STOP

TRAVEL

STOP

C59

Figure 6. Setpoint Verication

STAGES 2 & 3STAGE 1

• Slam shut valve

→Open (Stages 2 & 3)

→Progressively increase the pressure to reach tripping

→Adjust setting if necessary (D103683X012 manual)

Note the set point value on the equipment or mark it in a

commissioning document.

Positions before Commissioning

• Impulse isolation valve

→Open

• Impulse atmospheric valve

→Closed

• Slam shut valve plug

→Closed

The equipment is ready for commissioning

Type OSE

C57

Figure 7. Type OSE - Commissioning Schematic

Commissioning (max. only or max. & min.)

• Inlet valve

→Open slowly

• Slam-shut bypass

→Open slowly (stage 2)

• Regulator

→Put into operation (see corresponding manual)

• 1st release relay stage

→Set (Stage 1)

• Slam shut valve plug

→Open (Stage 3)

• Outlet valve

→Open slowly

The equipment is commissioned

After checking and commissioning the release relay it is

recommended to seal it

MAINTENANCE

Servicing Check

Recommended frequency:

• Twice yearly minimum

Verication:

• Tripping and tripping value

• Slam-shut tightness

Departure positions

• Inlet valve → Open

• Outlet valve → Open

• Slam-shut → Open

• Regulator → In operation

Inlet and outlet sides of regulator under pressure

Tripping verication

• Inlet valve → Closed

• Outlet valve → Closed

• Regulator Increase setpoint to reach tripping

(without exceeding the outlet limits)

Disassembly

Recommended frequency:

• Every 4 to 6 years (or less depending on

operating conditions)

• In the case of BMS 162 or 071, it is highly recommended to

check the condition of the diaphragm once yearly

Verication:

• Condition of O-rings, diaphragm, and lubrication

Replacement:

• O-rings, diaphragm

Tools:

• Spanners 10, 13, six-sided wrench 6

• Spanners According to DN size

• Emerson spanner ref. 197125 (bypass and pin disassembly)

• Valve plug closed

• Close inlet and outlet valves

• Bleed off outlet pressure

• Bleed off inlet pressure

• Unscrew impulse connection IS

• Remove BM cover (key 8)

• Unscrew fastening screw (key 9)

• Remove cap

• Remove BM

• Unscrew screws (key 10)

• Remove bonnet (key 11)

• Remove spring (rep. 12) and slam-shut valve plug (key 13)

• Unscrew bypass (key 1)

• Unscrew screws (key 14) (DN 100 and 150)

The removal of the orice (not recommended) requires a

special extraction tool

Reassembly

• Perform the above operations in reverse order (respect

tightening torques)

• Replace O-rings at each disassembly

• The valve plug should be maintained in an upright position

using the packing gland to facilitate it’s removal

• Precaution should be taken when removing or replacing

the valve plug to avoid damaging the segments

Type OSE

• Lubricate screws before tightening

• Lubricate O-rings (silicone grease) except for the valve

plug O-ring

• Lightly lubricate the stem (silicone grease)

• Lubricate the release relay mechanism (yoke and bolt)

(molybdenum graphite grease)

• Lubricate the BMS spring (molybdenum graphite grease)

A special tool is required when installing a new orice

Table 7. Troubleshooting for Type OSE Slam-Shut Valve

Table 5. Torques for Connecting Part Screw

(key 10, Fig. 7)

DN DIMENSIONS SPANNER (inches) TORQUE

(N•m)

25 9/16-12 x1 3/4 13/16’’ 110

50 1/2-13 x1 1/2 3/4’’ 110

80 5/8-11 x1 3/4 15/16’’ 175

100 3/4-10 x2 1/4 1’’1/8 260

150 1-8 x2 3/4 1’’1/2 510

C58a

Table 6. Torques for Bypass (key 1. Fig. 7)

DN TORQUE (N•m)

25 14

50 14

80 20

100 24

150 24

C58b

C58c

KEY TORQUE (N•m)

Table 4. Torques (key 9 & 14, Fig. 7)

SYMPTOMS CAUSE ACTIONS

If the valve will not close Operating fault

Check the release relay

Check the valve plug

or contact after-sales

If the valve closes Operating correctly Observe the evolution of the outlet pressure

(check tightness)

If the outlet pressure in the slam shut is

decreases External leak Locate and seal the leak

or contact after-sales

If the outlet pressure in the slam shut is

constant

Bleed off the outlet side of the regulator

Observe the evolution of the outlet pressure

(check tightness)

If the outlet pressure increases Internal leak

Check the slam shut valve plug

Check the orice

Check the bypass

or contact after-sales

KEY DESCRIPTION DN 25 DN 50 DN 80 DN 100 DN 150

1Bypasse 180977

2Valve plug O‑ring 400257 400263 400258 400260 400261

3Segments 401950 401951 401952 401953 401954

4O-ring 400298 400295 400297 400296 19B0359X12

5O-ring 400009 400024 400259 400045 400262

Packing gland “Kit” 197395

Set of O-rings* 197447 197448 197449 197450 197451

Spare parts kit** 197452 197453 197454 197455 197456

Release Relay Type OS2 See D103683X012 manual

(*) Set of O-rings and segments including O-rings key 2, 3, 4, 5 (**) Spare-parts kit including set of O-rings, bypass (key 1) and bypass disassembly spanner

Table 8. Spare Parts for Type OSE Slam-Shut Valve

SPARE PARTS

Type OSE

Americas

McKinney, Texas 75070 USA

T +1 800 558 5853

+1 972 548 3574

Europe

Bologna 40013, Italy

T +39 051 419 0611

Asia Pacic

Singapore 128461, Singapore

T +65 6770 8337

Middle East and Africa

Dubai, United Arab Emirates

T +971 4 811 8100

The Emerson logo is a trademark and service mark of Emerson

Electric Co. All other marks are the property of their prospective owners.

Fisher™ is a mark owned by Fisher Controls International LLC, a

business of Emerson Automation Solutions.

The contents of this publication are presented for information purposes

only, and while effort has been made to ensure their accuracy, they are

not to be construed as warranties or guarantees, express or implied,

regarding the products or services described herein or their use or

applicability. All sales are governed by our terms and conditions, which

are available on request. We reserve the right to modify or improve the

designs or specications of our products at any time without notice.

Emerson Process Management Regulator Technologies, Inc does not

assume responsibility for the selection, use or maintenance of any

product. Responsibility for proper selection, use and maintenance of any

Emerson Process Management Regulator Technologies, Inc. product

remains solely with the purchaser.

Francel SAS, 3 Avenue Victor Hugo,CS 80125, Chartres 28008, France

SIRET 552 068 637 00057 APE 2651B, N° TVA : FR84552068637, RCS Chartres B 552 068 637,

SAS capital 534 400 Euro

Fisher.com

Facebook.com/EmersonAutomationSolutions

LinkedIn.com/company/emerson-automation-solutions

Twitter.com/emr_automation

[email protected]

Emerson Automation Solutions

BMS

C56

Figure 8. Type OSE Spare Parts

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