Eaton 93PM-150(400) Manual de usuario

SAFETY AND INSTALLATION

QUICK GUIDE

P-164000667

Eaton 93PM UPS

100-500kVA

DOWNLOAD FULL USER’S AND INSTALLATION

GUIDE AT WWW.EATON.EU/93PM

0 ºC 10 ºC 20 ºC 30 ºC 40 ºC 50 ºC

7.3

7.1

93PM-xx x(400)

93PM-xx x(500)

7.2

BLUEBEADSIN

ARROWINDICATES

CONTAINERWAS

TIPPEDOR

MISHANDLED

MADEINU.S.A.

(1521 mm)

920 mm

(1120 mm)

1968 mm

1618 mm

1968 mm

(1120 mm)

920 mm

1618 mm

7.7

100%0 % 20 % 40% 60% 80 %

95 %

5 %

6.1

(1521 mm)

Rev. 2

3 6.2 7.8

7.4

7.67.5

1 2

8 4 9 10 6 7

3 5 11

12 3 4 5 6 7 8 9 10 11 12

<80°

23 4

1 2 3 4

123

1 2 3 4

NC NO

1 3 4

5 4 3 2 1 3

10 15 16

CONTENTS

EN Safety and Installation Quick Guide

DE Schnellanleitung für Sicherheit und Installation

FR Guide rapide de sécurité et d’installation

FI Turvallisuus- ja asennuspikaopas

SV Snabbguide för säkerhet och installation

NO Hurtigveiledning for sikkerhets or installasjon

DA Hurtig sikkerheds- of installationsvejledning

RU Kpatkoe руководство по технике безопасности и установке

NL Verkorte handleidingvoor veiligheid en installatie

ES Guía rápida de instalación y seguridad

CS Rychlá bezpečnostní a instalační příručka

PL Skrócona instrukcja bezpieczeństwa i montażu

IT Guida rapida all’installazione e informazioni sulla sicurezza

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MBP

MIS

DANGER

Important safety instructions!

Keep these instructions!

This document provides important safety instructions and a short instruction for how to

examine the UPS delivery and how to install the UPS. This quick guide is only meant to be

used as an installation checklist on site.

The intended audience of this document is experienced professionals who plan and do the

installation of the UPS.

DANGER

Before you do work on the UPS, read the full installation instructions provided in the

Eaton 93PM UPS 100-500 kVA User’s and Installation Guide.

The full instructions are available for download at www.eaton.eu/93pm.

Operations inside the UPS must be done by an authorized Eaton Customer Service

Engineer or by qualified service personnel authorized by Eaton. There are no user-

serviceable parts inside the UPS.

The UPS operates with mains, battery or bypass power. It contains components that carry

high currents and voltage. A correctly installed enclosure is earthed and IP20 rated

against

electric shock and unwanted objects. The UPS is a sophisticated power system and only

qualified personnel are allowed to install and service it.

DANGER

This UPS carries lethal voltages.

Batteries present a risk of electrical shock or burn from high short circuit current. Obey

the precautions.

Batteries may contain HIGH VOLTAGES, and CORROSIVE, TOXIC and EXPLOSIVE

material. Because of the battery string the output receptacles may carry high voltage

even when the AC supply is not connected to the UPS. Read the shutdown

instructions in

the User’s and Installation Guide.

WARNING

The UPS is powered by its own energy source (batteries). The output terminals may be

energized even when the UPS is disconnected from an AC source. To reduce the risk of

fire or electric shock, install this UPS in a temperature and humidity controlled, indoor

environment that is free of conductive contaminants.

WARNING

The ambient temperature limit must not be exceeded. Do not operate the UPS near water

or excessive humidity (95% maximum). The system is not intended for outdoor use.

Before you start any installation or service work, make sure that all AC and DC power

sources are disconnected. Power may come from multiple sources. Also ensure system

grounding / PE continuity.

In a parallel system, the output terminals may be energized even when the UPS is turned

off.

Electric energy hazard. To avoid injury, do not attempt to alter any battery wiring or

connectors.

IMPORTANT: Make sure that you disconnect all battery strings before installation.

CAUTION

Only qualified service personnel knowledgeable of batteries and the required precautions

can do installation or service work on batteries. Installation and service work on batteries

is live-line working and requires the use of voltage tools. Keep unauthorized personnel

away from the batteries.

Before you install or replace batteries, consider all the warnings, cautions, and notes

concerning appropriate handling. Do not disconnect the batteries when the UPS is in the

Battery mode.

Make sure that your replacement batteries are of the same number and type as the

battery that was originally installed in the UPS. See more accurate instructions on the

UPS.

Before you connect or disconnect battery terminals, disconnect the charging source by

opening the corresponding battery circuit breaker.

Examine if the battery is inadvertently grounded. If it is, remove the source of the ground.

Contacting any part of a grounded battery can cause a risk of electric shock.

Discard batteries according to your local disposal requirements.

Do not discard batteries in a fire. When exposed to flame, batteries may explode.

To reduce the risk of a fire, connect only to a circuit that is provided with maximum input

circuit breaker current ratings in accordance with the national and local installation rules.

To ensure proper cooling airflow and to protect personnel from dangerous voltages inside

the unit, keep the UPS door closed and the front panels installed.

Do not install or operate the UPS system close to gas or electric heat sources.

Keep the operating environment within the parameters stated in this document. Keep the

surroundings of the UPS uncluttered, clean, and free from excess moisture.

Obey all DANGER, CAUTION, and WARNING notices affixed to the inside and outside of

the equipment.

The Eaton® 93PM uninterruptible power supply (UPS) is a true online, continuous-duty,

transformerless, double-conversion, solid-state, three-phase system that supplies

conditioned and uninterruptible AC power to critical load and protects it from power

failures. Eaton 93PM output power ratings are based on 50 kVA and 62,5 kVA rated

uninterruptible power modules (UPMs). A single UPS cabinet can house from two to eight

UPMs to get ratings of 100 to 400 kVA with 50 kVA module, and 100 to 500 kVA with 62,5

kVA module.

The main parts of the 93PM UPS 100-500 kVA are shown in illustration 1. The main parts

are:

1. Control panel

2. Door latch

3. Communications area

4. Communication cable conduit

5. Connector area

6. UPM 1

7. UPM2

8. UPM 3

9. UPM 4

10. UPM 5

11. UPM 6

12. UPM 7

13. UPM 8

14. Static switch

DANGER

This UPS carries lethal voltages.

Operations inside the UPS must be done by an authorized Eaton Customer Service

Engineer or by qualified service personnel authorized by Eaton. There are no user-

serviceable parts inside the UPS.

For complete safety instructions, refer to the Eaton 93PM UPS 100-500 kVA User’s and

Installation Guide.

The UPS must be installed according to the recommendations in the Eaton 93PM UPS

100-500 kVA User’s and Installation Guide.

The recommended ambient operating temperature and humidity for the UPS system is

shown in illustrations 3 and 4. An ambient temperature from +20…25 °C is recommended

to achieve a long life of VRLA batteries.

Use the following basic sequence of steps to install the UPS:

1. Make an installation plan for the UPS system.

2. Prepare your site for the UPS system.

3. Inspect and unpack the UPS cabinet.

4. Unload and install the UPS cabinet and wire the system.

5. Complete the installation checklist.

6. Have authorized service personnel do the preliminary operational checks and start-up.

NOTE: Startup and operational checks must be done by an authorized Eaton Customer

Service Engineer or by qualified service personnel authorized by Eaton, or the warranty

terms specified in the Warranty become void.

Before you install the UPS system, read and understand how these instructions apply to

the system that you are going to install. Use the procedures and illustrations provided to

make a logical plan for installing the system.

For the UPS system to operate at peak efficiency, the installation site must meet the

environmental parameters outlined in the Eaton 93PM UPS 100-500 kVA User’s and

Installation Guide.

The installation environment must meet the UPS weight and size requirements provided in

Tables 1 and 2.

The dimensions of the UPS cabinet are shown in illustration 2. Note that the depth

dimension includes cable glands.

Table 1. UPS cabinet weights with cardboard packaging

UPS model

Shipping weight

[kg]

Installed weight

[kg]

Floor loading [kg/m2]

93PM-100(400)

720 680 439

93PM-150(400)

785 745 540

93PM-200(400)

850 810 587

93PM-250(400) 915 875 635

93PM-300(400)

980 940 682

93PM-350(400)

1045 1005 729

93PM-400(400)

1110 1070 776

93PM-100(500) 720 680 439

93PM-150(500) 785 745 540

93PM-200(500)

850 810 587

93PM-250(500)

850 810 587

93PM-300(500)

915 875 635

93PM-350(500) 980 940 682

93PM-400(500) 1045 1005 729

93PM-450(500) 1110 1070 776

93PM-500(500)

1110 1070 776

The UPS cabinets use forced air cooling to regulate internal component temperature. By

default, air inlets are in the front of the cabinet and outlets are in the rear, see illustration 5.

Allow clearance in front of and behind each cabinet for proper air circulation. With the

optional top air exhaust kit, it is possible to configure the air outlets in the top rear of the

cabinet. With this option, the UPS can be installed against a wall or back-to-back. Make

sure that the cooling air that enters the UPS does not exceed the specified maximum

ambient temperature. For ventilation requirements, refer to the Eaton 93PM UPS 100-500

kVA User’s and Installation Guide.

Table 2. UPS cabinet minimum clearances

From the top of the cabinet 500 mm

From the front of the cabinet 900 mm

From the rear of the cabinet

*) 0 mm if top air exhaust kit

installed

450 mm*

From the side of the cabinet

0 mm

Table 3. Minimum recommended multi-core cable and fuse sizes for rectifier and bypass input and

UPS output cables

UPS model Phase cables

Rectifier, static

bypass and

maintenance

bypass input

fuse [A]

PE cable [mm2]

93PM-100(400) 95 mm2200 50

93PM-150(400) 185 mm2315 95

93PM-200(400) 240 mm2400 120

93PM-250(400)

2 x 120 mm2per

phase

500 120

93PM-300(400)

2 x 185 mm2 per

phase

630 185

93PM-350(400)

2 x 240 mm2 per

phase

700 240

93PM-400(400)

2 x 240 mm2 per

phase

800 240

93PM-100(500) 95 mm2200 50

93PM-150(500) 185 mm2315 95

93PM-200(500) 240 mm2400 120

93PM-250(500)

2 x 120 mm2per

phase

500 120

93PM-300(500)

2 x 120 mm2per

phase

500 120

UPS model Phase cables

Rectifier, static

bypass and

maintenance

bypass input

fuse [A]

PE cable [mm2]

93PM-350(500)

2 x 185 mm2per

phase

630 185

93PM-400(500)

2 x 240 mm2per

phase

800 240

93PM-450(500)

2 x 240 mm2per

phase

800 240

93PM-500(500)

)2 x 240 mm2per

phase

800

240

CAUTION

Make sure that prospective short-circuit current resulting at the UPS input terminals is

equal or less than conditional short-circuit current declared on the type plate of the UPS.

Table 4. Minimum recommended cable and fuse sizes for external battery bank

UPS model Battery cable, pos. &

neg. line

Battery fuse [A]

93PM-100(400) 185 mm2 per pole 315

93PM-150(400)

240 mm2 per pole

400

93PM-200(400)

2 x 185 mm2 per pole

630

93PM-250(400)

2 x 240 mm2 per pole

700

93PM-300(400)

2 x 240 mm2 per pole

800

93PM-350(400)

4 x 120 mm2 per pole

1000

93PM-400(400)

4 x 185 mm2 per pole

1250

93PM-100(500)

120 mm2 per pole

250

93PM-150(500)

240 mm2 per pole

400

93PM-200(500)

2 x 120 mm2 per pole

500

93PM-250(500)

2 x 185 mm2 per pole

630

93PM-300(500)

2 x 240 mm2 per pole

800

93PM-350(500)

4 x 120 mm2 per pole

1000

93PM-400(500)

4 x 120 mm2 per pole

1000

93PM-450(500)

4 x 185 mm2 per pole

1250

93PM-500(500)

4 x 185 mm2 per pole

1250

Refer to national and local electrical codes for acceptable external wiring practices.

For information on rated and maximum currents for rated power and voltage, refer to the

Eaton 93PM UPS 100-500 kVA User’s and Installation Guide.

For the battery terminals in the 93PM with a separate battery option, refer to the Eaton

93PM UPS 100-500 kVA User’s and Installation Guide.

NOTE: External overcurrent protection is not provided by this product, but is required by

codes. Refer to Table 3 and Table 4 for wiring requirements. If a lockable output

disconnect is required, it must be supplied by the user.

Table 5. UPS power cable terminal torques

Function Tightening torque [Nm] Bolt size

Phases

M12

Neutral and PE (ground) 47 M10

Action

Yes/No

All packing materials and restraints are removed from each cabinet.

Each cabinet in the UPS system is placed in its installed location.

A cabinet grounding kit / mounting kit is installed between any cabinets that are bolted

together.

All conduits and cables are properly routed to the UPS and any ancillary cabinets.

All power cables are properly sized and terminated.

Neutral conductors are installed and bonded to ground according to the requirements.

A ground conductor is properly installed.

Battery cables are terminated and connected to battery connectors.

Battery Shunt trip and Aux contact signal wiring is connected from the UPS to the battery

breaker.

LAN drops are installed.

All LAN connections are completed.

Air conditioning equipment is installed and operating correctly.

The area around the installed UPS system is clean and dust-free (it is recommended that

the UPS is installed on a level floor suitable for computer or electronic equipment).

There is adequate workspace around the UPS and other cabinets.

Adequate lighting is provided around all the UPS equipment.

A 230 VAC service outlet is located within 7.5 meters of the UPS equipment.

The Remote Emergency Power-off (REPO) device is mounted in its installed location and

its wiring is terminated inside the UPS cabinet.

If EPO is used in the NC configuration, a jumper is installed on the EPO between pins 1

and 2.

(OPTIONAL) Alarm relays and signal outputs are wired appropriately.

(OPTIONAL) A remote battery disconnect control is mounted in its installed location and

its wiring is terminated inside the UPS and battery cabinet.

(OPTIONAL) Accessories are mounted in their installed locations and their wiring is

terminated inside the UPS cabinet.

Start-up and operational checks are done by an authorized Eaton Customer Service

Engineer or by a qualified service engineer authorized by Eaton.

The unpacking and unloading of the UPS is shown in illustrations 7.1–7.8.

Before you start to unpack and unload the UPS, examine the TipNTell and DropNTell

indicators on the package surface. If the equipment has been correctly transported in the

upright position, the indicators should be intact. If the TipNTell indicator arrow has turned

all blue or the arrow head(s) of the DropNTell indicator are black, contact the appropriate

parties to report inappropriate transportation.

For transportation purposes, the UPS cabinet is bolted onto a wooden pallet. Before you

unload the cabinet from the pallet, use a forklift or other material handling equipment to

move the cabinet to the installation area.

WARNING

The UPS cabinet is heavy. If the unpacking instructions are not closely followed, the

cabinet may tip over and cause serious injury.

Do not tilt the UPS cabinet more than 10 degrees from the vertical or the cabinet may tip

over.

NOTE: After you have removed the shipping brackets, move the unit immediately away

from the pallet.

If you remove the cabinet from its original installation location and transfer it to a new

location on a pallet, attach the shipping brackets or the lower cover plates to the cabinet

and the pallet.

The operator must supply the wiring to connect the UPS to the local power source. The

installation of the UPS must be done by a locally qualified electrician. The installation

inspection and the initial start-up of the UPS and installing an extra battery cabinet must be

carried out by an authorized Eaton Customer Service Engineer or by a qualified service

personnel authorized by Eaton.

If you are installing a 93PM with a separate battery option, refer to the Eaton 93PM UPS

100-500 kVA User’s and Installation Guide.

The battery trip wiring X6 is shown in illustration 8.

Shunt trip (+24 V C1)

Shunt trip return (TRIP C2)

Not in use

Status signal (DET 3.14)

Status signal return (GND

3.13)

Sync control interface X11 details are shown in illustration 9.

Bypass L1

Out L3

Bypass L2

Not in use

Bypass L3

Sync signal in L1

Out L1

Sync signal in L2

Out L2

Sync signal in L3

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