Eaton 9393PM Manual

Sync Control for Eaton 9395P and 93PM

User’s and Installation Guide

Sync Control for Eaton 9395P and 93PM 2

User’s and Installation Guide

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

This manual contains important instructions that you should follow during installation and

maintenance of the UPS and batteries. Please read all instructions before operating the

equipment and save this manual for future reference.

WARNING

This is a product for commercial and industrial application in the second environment.

Installation restrictions or additional measures may be needed to prevent disturbances.

The contents of this manual are the copyright of the publisher

and may not be reproduced (even extracts) unless permission granted.

Every care has been taken to ensure the accuracy of

the information contained in this manual, but no liability

can be accepted for any errors or omission. The right

to make design modifications is reserved.

Sync Control for Eaton 9395P and 93PM 3

User’s and Installation Guide

Sync Control for Eaton 9395P and 93PM UPS

User’s and Installation Guide

P-164000495

Contents

Introduction.........................................................................................................................4

1.1 Conventions Used in This Manual .................................................................................................. 5

1.2 Safety Warnings................................................................................................................................. 6

1.3 For More Information ........................................................................................................................ 7

1.4 Getting Help......................................................................................................................................... 7

Installation Plan and Unpacking........................................................................................8

2.1 Creating an Installation Plan............................................................................................................ 8

2.2 Preparing the Site .............................................................................................................................. 8

2.2.1. Environmental and Installation Considerations ........................................................................... 8

2.2.2. Eaton Sync Control Wiring Preparation....................................................................................... 10

2.3 Inspecting and Unpacking the Eaton Sync Control................................................................... 10

Eaton Sync Control Installation .......................................................................................11

3.1 Installation and Wiring with an Eaton 9395P UPS ..................................................................... 11

3.2 Installation and Wiring with an Eaton 93PM UPS ..................................................................... 18

Eaton Sync Control Operating Instructions ....................................................................26

4.1 Startup for UPS Systems Equipped with an Eaton Sync Control............................................ 26

4.2 Understanding Eaton Sync Control Operation ........................................................................... 26

4.3 Operation ........................................................................................................................................... 28

4.4 Customer Monitoring....................................................................................................................... 30

4.5 Maintenance Operations................................................................................................................ 31

Recycling the used Eaton Sync Control..........................................................................32

Warranty............................................................................................................................33

Technical Data..................................................................................................................34

Sync Control for Eaton 9395P and 93PM 4

User’s and Installation Guide

1Introduction

The Eaton® Sync Control maintains the critical load outputs of two separate Eaton UPS systems

in synchronization. Use of the Eaton Sync Control provides the uninterrupted transfer of the load

from one load bus to another by means of downstream, dual-source, static transfer switches.

Without the load sync option, the two system output (critical load) buses could become out of

phase with each other. This condition occurs if suitable bypass sources are not available or if the

bypass sources feeding each system are not in sync with each other. Examples of this condition

are two systems supplied by separate diesel generator sets, or the bypass sources for the two

systems are lost.

The Eaton Sync Control can provide customer remote monitoring of sync control operation and

alarms. See paragraph 4.4 for detailed information.

Figure 1-1 shows the front view and Figure 1-2 shows the interior view of the Eaton Sync

Control.

Figure 1-1 Eaton Sync Control

Sync Control for Eaton 9395P and 93PM 5

User’s and Installation Guide

Figure 1-2 Eaton Sync Control with Door Open

1.1 Conventions Used in This Manual

This manual uses these type conventions:

•Bold type highlights important concepts in discussions, key terms in procedures, and menu

options, or represents a command or option that you type or enter at a prompt.

•Italic type highlights notes and new terms where they are defined.

•Screen type represents information that appears in the screen or LCD.

In this manual, the term UPS refers only to the UPS cabinet and its internal elements. The term

UPS system refers to the entire power protection system – the UPS cabinet, the battery cabinet,

and options or accessories installed.

The following are examples of symbols used on the UPS or accessories to alert you to important

information:

RISK OF ELECRICAL SHOCK – Indicates that a risk of electric shock is present and the

associated warning should be observed.

CAUTION: REFER TO OPERATOR’S MANUAL - Refer to your operator’s manual for

additional information, such as important operating and maintenance instructions.

This symbol indicates that you should not discard the UPS or the UPS batteries in the

trash. This product contains sealed, lead-acid batteries and must be disposed of

properly. For more information, contact your local recycling/reuse or hazardous waste

center.

This symbol indicates that you should not discard waste electrical or electronic

equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse

or hazardous waste center.

Sync Control for Eaton 9395P and 93PM 6

User’s and Installation Guide

1.2 Safety Warnings

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

This manual contains important instructions that you should follow during installation and

maintenance of the UPS and batteries. Please read all instructions before operating the

equipment and save this manual for future reference.

The UPS cabinet is designed for industrial or computer room applications, and contains safety

shields behind the doors. However, these units comprise a sophisticated power system and

should be handled with appropriate care.

DANGER

This equipment contains LETHAL VOLTAGES. All repairs and service should be performed

by AUTHORIZED SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS

inside the Eaton Sync Control.

WARNING

•To reduce the risk of fire or electric shock, install this equipment in a temperature and

humidity controlled, indoor environment, free of conductive contaminants. Ambient

temperature must not exceed 40°C (104°F). Do not operate near water or excessive

humidity (95% maximum). The system is not intended for outdoor use.

•

Ensure all power is disconnected before performing installation or service.

CAUTION

•

Keep the equipment doors closed to protect personnel from dangerous voltages

inside the unit.

•Do not install or operate the equipment close to gas or electric heat sources.

•The operating environment should be maintained within the parameters stated in

this manual.

•Keep surroundings uncluttered, clean, and free from excess moisture.

•Observe all DANGER, CAUTION, and WARNING notices affixed to the inside and

outside of the equipment.

Sync Control for Eaton 9395P and 93PM 7

User’s and Installation Guide

1.3 For More Information

Refer to the applicable Eaton 9395P User’s and Installation Guide or Eaton 93PM UPS 30-200 kW

Users and Installation Guide for the following additional information:

•UPS cabinet, optional components, and accessory installation instructions, including site

preparation, planning for installation, and wiring and safety information. Detailed illustrations

of cabinets and optional accessories with dimensional and connection point drawings are

provided.

•UPS operation, including UPS cabinet controls, functions of the UPS, standard features and

optional accessories, procedures for starting and stopping the UPS, and information about

maintenance and responding to system events.

•Communication capabilities of the UPS system.

Visit http://powerquality.eaton.com or contact your Eaton service representative for information

on how to obtain copies of these manuals.

1.4 Getting Help

If help is needed with any of the following:

•Scheduling initial startup

•Regional locations and telephone numbers

•A question about any of the information in this manual

•A question this manual does not answer

Please call your local service representative. Contact information of the closest Eaton service

location can be found through www.eaton.eu.

Sync Control for Eaton 9395P and 93PM 8

User’s and Installation Guide

2Installation Plan and Unpacking

The Eaton Sync Control is shipped as a separate item and can be mounted on any surface that

can safely bear its weight. See paragraph 2.2 for weight, dimensions, and wiring preparation.

2.1 Creating an Installation Plan

Before installing the UPS system, read and understand how this manual applies to the system

being installed. Use the procedures and illustrations in the following chapters to create a logical

plan for installing the system.

NOTE

Startup and operational checks must be performed by an authorized Eaton Customer

Service Engineer, or the warranty terms specified on page 33 become void. This service is

offered as part of the sales contract for the UPS. Contact service in advance (usually a

two week notice is required) to reserve a preferred startup date.

2.2 Preparing the Site

For the Eaton Sync Control to operate at peak efficiency, the installation site must meet the

environmental parameters outlined in the applicable Eaton 9395P or Eaton 93PM User’s and

Installation Guide that are listed in paragraph 1.3 on page 7.

2.2.1. Environmental and Installation Considerations

The life of the Eaton Sync Control is adversely affected if the system is not installed in a

temperature and humidity controlled indoor area free of conductive contaminants.

Failure to follow guidelines may void your warranty.

Attach the Eaton Sync Control to the wall with appropriate fasteners and washers. The Eaton

Sync Control includes 4 x 8mm mounting holes as shown in Figure 2-1. As wall materials vary,

fasteners for fixing to the wall are not included.

The equipment operating environment must meet the weight requirements shown in Table 2-1

and the size requirements shown in Figure 2-1 and Figure 2-2. Dimensions are in millimeters

(inches).

Table 2-1 Equipment Weight

Eaton Sync Control

Shipping

Installed

Weight [kg] (lbs)

33,4 (73,6)

30,1 (66,4)

Sync Control for Eaton 9395P and 93PM 9

User’s and Installation Guide

Figure 2-1 Eaton Sync Control dimensions, front view – Dimensions are in millimetres [inches]

Figure 2-2 Eaton Sync Control dimensions, top – Dimensions are in millimetres

Sync Control for Eaton 9395P and 93PM 10

User’s and Installation Guide

2.2.2. Eaton Sync Control Wiring Preparation

Read and understand the following notes while planning and performing the installation:

•Refer to national and local electrical codes for acceptable external wiring practices.

•Material and labour for external wiring requirements are to be provided by designated

personnel.

•For external wiring, use 70°C copper wire with a minimum insulation rating of 400V. If wire

is run in an ambient temperature greater than 30°C, higher temperature wire and/or larger

size wire may be necessary. See the applicable wiring information in Chapter 3.1 for the

Eaton 9395P and in Chapter 3.2 for the Eaton 93PM UPS.

•Use wiring with a minimum insulation rating of 400V for interconnections between the Eaton

Sync Control, the UPS, and the customer remote monitoring system.

•Sync Control dry contacts are rated at 5–30 VDC/250 VAC at 2A per contact (maximum load).

•When installing external wiring between the Eaton Sync Control and the UPS, run cables

separate from any power cables to minimize risk for inducted noise to the control signals.

•The Eaton Sync Control can be installed up to a maximum of 150 m (500 ft) from the Eaton

9395P or 93PM UPS system.

CAUTION

When connecting the bypass and load voltage from another model UPS to a Eaton 9395P

or 93PM UPS using the Eaton Sync Control accessory, connect all three phases from the

other UPS to the Sync Control connection point. DO NOT connect the other model UPS

Neutral to the Sync Control connection point when connecting to a Eaton 9395P or 93PM

UPS.

2.3 Inspecting and Unpacking the Eaton Sync Control

The unit arrives covered with protective packaging material.

1. Carefully inspect the outer packaging for evidence of damage during transit.

CAUTION

Do not install a damaged cabinet. Report any damage to the carrier and contact your

Eaton service representative immediately.

2. Remove the protective cardboard covering from the Eaton Sync Control by cutting where

indicated using a knife blade no longer than 25 mm (1”).

3. Remove the plastic bag and foam packing material, and discard or recycle them in a

responsible manner.

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