DECKED DS1 Manual de usuario
Watchshortinstallationvideos atwww.decked.com/video|Registeryoursystematwww.decked.com/warranty
Installation Instructions:
DS1/DS2
TOOLS REQUIRED
FORD SUPER DUTY
6’9” BED LENGTH
19992016
VERSION8
DECKED.COM | 208.806.0251
@DECKEDUSA | #DECKEDUSA
FOLLOW US:
• 3/8” socket
• 7/16” socket
• Wire cutters
• 1/8” hex wrench
• 7/32” hex wrench
• 1/2” drill bit
• 10 mm socket or
open end wrench
RC417
REGISTERYOURSYSTEM INSTRUCTIONVIDEOS
DS1/DS2 | v.8 | Page 2DECKED.COM |#DECKEDUSA |@DECKEDUSA
▼ ASSEMBLY OVERVIEW ▼
RULER
CCHANNEL
TAILGATE
AMMO CAN
CABSIDE AMMO
CAN
AMMO
CAN LID
CENTER VERT DRAWER
TORSION BRACE
BOTTLE OPENER
RIGHT/PASSENGER
DECK HALF
LEFT/DRIVER
DECK HALF
AMMO CAN
WINDOW
COVER
CONTENTS
DECKED carton
LEFT/DRIVER DECK HALF 1
RIGHT/PASSENGER DECK HALF 1
CENTER VERT 1
DRAWER 2
CABSIDE AMMO CAN 2
TAILGATE SIDE AMMO CAN 2
AMMO CAN LID 4
AMMO CAN WINDOW 2
CCHANNEL 2
RULER 1
HARDWARE BOX 1
TORSION BRACE 1
BOTTLE OPENER 1
Hardware box - unbagged components
(inside DECKED carton):
WEATHER STRIPS 2
HANDLE 1
HARDWARE box - bagged components
PREP SD/TUN - 1
PREP TBO - 1
CCHANNEL 1
BOLT 1 FS (B1) - 1
CS AMMO CANS - 1
(DS1 ONLY) J7 - 2
(DS2 ONLY) J8 - 2
J10 - 2
DRAWER 1 1
DRAWER 3 1
HANDLE 1
WHEELS 1
PREPEXTRA 1
WASHERS 1
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▼ HEY! TORQUE BOY: READ BEFORE YOU INSTALL DECKED ▼
1. DON’T gorogueon us,please readtheinstructions.
2. DON'T overtightenbolts,getem' hand-tight.
3. DON'Tuse powertools.
4. Ifyoudon'tfollowdirectionsand
do
usepowertools:
1). Setclutchataverylowsetting. 2). Ifyoublowit,seeNOTE.*
NOTE*Twoextrathreadedinsertsareincluded inBAG PREP-EXTRA.That’sallyouget,unlessyoucall us and ask for
more.The insertswillreplaceanystrippedinsertsinthetailgateammocansorfrontfaceof the centervertat
thebottleopener,butNOTTHETOPOF THE CENTER VERT,sohandtightenuntil snug only!Youcan alsoscrewthe
insertsback in if dislocated.Thereis astraightscrewdriverslotontheundersideofthe threadedinsert.
5. Startallboltswithfingerstoavoidcross-threading.
6. DON'T overtightenJ-hooksduringinstallation.
Justget 'emgood andsnug; enoughtokeepthe
systemfrommovingin the bed.
7. Nice jobif you’restillreading.
TAILGATEammo canshavewidebottoms;CABSIDE ammocans havenarrowbottoms.
NOTE:Youwillneed abuddy tohelpwith exactlytwosteps.
Prevent embarrassing, expletive-filled language,
watch our detailed installation video or give us a call. We’re happy to help!
208.806.0251 | DECKED.COM/INSTALLVIDEO
AMMO CAN DRAIN HOLES
(TODRILL ORNOTTODRILL.)
• Do you use a tonneau or shell over your DECKED system?
There is no need to drill holes, unless you leave your tonneau open in a deluge.
• Does your DECKED system live outside?
The ammo cans will get water in them. You’ll need to drill holes in the ammo cans.
There are two dimples in the bottom of each ammo can. Drill a 1/2” hole at each dimple. A smaller hole
will get clogged.
DS1/DS2 | v.8 | Page 4DECKED.COM |#DECKEDUSA |@DECKEDUSA
PREP BED
(JUSTLIKE YOURMOMMA TAUGHTYOU.)
• Removecabside factorytie-downson bothsidesoftruck bed(10 mmwrenchrequired).
MakesuretoSAVE THE FACTORY SUPER DUTY BOLTS,asyouwillneed themforthe DECKEDbrackets.
• InstallDECKEDtie-downbracketsonboth sidesoftruck usingboltsfromstepabove;BAG PREP SD/TUN.
SAVE THESE BOLTS REUSE BOLTS
PREP SD/TUN
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ASSEMBLY: DRIVER’SSIDEDECK
(LET’SDOTHIS!)
• Therearethreepre-installedgaskets–one onthe centervert,oneoneach undersideofthedeckswheretheyrest
onthe centervert.Do yourslook weird?(Theyshould be flat.)See themhere:DECKED.COM/GASKETS
• PlaceC-channel onthe insideledgesof acabsideammo canand atailgateammocan.
• Theend oftheC-channel withthe endplatemustreston thecabsideammo can.
• Verifythatthetailgateammocan’saxleisclosesttothetailgate;ifnot,grabtheothertailgateammocan.
• InstallnylonwashersontoallboltsinBAG C-CHANNEL,WASHERS.
• LooselyboltC-channeltothe twoammocans. Makesurethe bolthead is inthe C-channel,notinside theammo
can;BAG CCHANNEL. Don’ttightenyet.Houston,comein Houston,doyoucopy?Don’ttightenyet.
•Line upthe driver’s sidedeck (stickerormark onend ofdeckpanel indicatesLEFT/DRIVER)on topofthe
C-channel/ammo canassembly andthe center vertbosses.HeySparky:Tailgateend ofthecenterverthasanaxle
installed;thecentervertaxleandammocanaxlesmustbeonthetailgateend(notcabsideend)oftheassembly.
• UseWASHERSbagtoinstallnylon&rubberwashersonallCSAMMOCANbolts.Installthesamewasherson12B1bolts.
• Usetheaboveboltstoboltthedecktotheammocans;BAG B1 forthetailgateammocan,BAG CSAMMOCANforthe
cabsideammocan.
• Now tighten the loose bolts connecting the ammo cans to the C-channel.
• Boltthedecktothecentervert;BAG B1(nowashers).If you must use power tools, use with caution!
Set drill clutch to LIGHT.
TAILGATE AMMO CAN AXLE
CCHANNEL BAG
WASHERS BAG
CABSIDE AMMO CAN VERT AXLE CCHANNEL ENDPLATE
CS AMMO CANS
B1
NOWASHERS
B1
CCHANNEL
DRIVER SIDE DECK HALF
➡
CAB
NYLON
WASHER
RUBBER
WASHER
NYLON
WASHER
RECOMMENDED TORQUE: Bolts in labeled bags
C-CHANNEL, CS AMMO CAN and B1 - 27 in-lb.
DS1/DS2 | v.8 | Page 6DECKED.COM |#DECKEDUSA |@DECKEDUSA
ASSEMBLY: PASSENGER’SSIDEDECK
• Usingthe assemblyjustbuilt asa support,assemblethe passengerside.
• PlaceC-channel onthe insideledgesof acabsideammo canand atailgateammocan.
• TheC-channel endplatemust reston thecabside ammo can.
• Youshouldhavethecorrecttailgateammo can forthisstep.The axlewill be onthe tailgateside ofthesystem.
Ifnot,swapthetailgateammocans now.
• LooselyboltC-channeltothe twoammocans. Makesurethe bolthead is inthe C-channel,notinside theammo
can;BAG CCHANNEL (with nylonwashers).Dejavu,don’t tightenyet.
• Lineup thepassenger’ssidedeck(stickerormark onend ofdeckpanel indicatesRIGHT/PASSENGER)ontopofthe
C-channel/ammo canassembly.
• Boltthe decktothe ammocans;BAG B1(with nylonandrubber washers)forthe tailgateammocan,
BAG CS AMMO CAN (withnylonandrubber washers)forthe cabsideammo can.
• DO NOT bolt passenger deck to center vert. Do not pass GO! Do not collect $200...
• Now tighten the loose bolts connecting the ammo cans to the C-channel.
• Grabyourbuddy tohelpyoulift thedriverside assemblyintothedriverside ofthe truck bed.Lift thepassenger
sideassembly intothepassengerside ofthe truck bedand seatthepassenger sidedeck onthe upstanding,
cylindricalvertbosses.
• Boltthe passengerside deck halftothe centervert;BAG B1(no washers).Makesureallboltsconnectingthe deck
tothecentervertaresnug.Remember our warning about power tools?
TAILGATE AMMO CAN AXLE
CABSIDE AMMO CANCCHANNEL ENDPLATE
CS AMMO CANS
B1
CCHANNEL
PASSENGER SIDE DECK HALF
CAB
➡
RECOMMENDED TORQUE: Bolts in labeled bags
C-CHANNELS NW, CS AMMO CAN and B1 - 27 in-lb.
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2" BOLT
CORNER
BRACKET
TUBE BRACE
GOES HERE DRAWER 1
DRAWER 3
DRAWER 1
➡
CAB
WHEELS
DRAWERS: BRACKETS+WHEELS
(EASIERTHAN FALLINGOFFA LOG)
• Eachdrawerhasa leftanda rightbracket.Bolt thebracketsintoplace viabottomtwoholes inbracketwith3/4"
lengthbolts.Use the2" lengthboltforthe uppercabside wallholein bracket;BAG DRAWER 1.
• Installatubebracein eachdrawerwithtwo3/4"length bolts;BAG DRAWER 1, BAG DRAWER 3.
• Attachwheelsontothe drawerbracketswitha 7/32"hexwrench;BAG WHEELS.
HELPFUL TIP: If you purchased drain
plugs, install now (instructions are
included with drain plugs).
RECOMMENDED TORQUE:
Bolts in labeled bags DRAWER 1 and DRAWER 3 - 27 in-lb.
Bolts in labeled bag WHEELS - 90 in-lb.
DS1/DS2 | v.8 | Page 8DECKED.COM |#DECKEDUSA |@DECKEDUSA
INSTALL: DRAWERHANDLES
• OK,Sparky, onedrawerhandle assembly needstobe installedbyyou.Wedidthe otherone.
• Save yourself the headache, watch this short installation video: DECKED.com/videohandle.
• Fromtheundersideofdrawer, placethe springsintothe cavitieson eitherside ofthehandle slots,
redspring=right spring; BAG HANDLE.NOTE: Each spring arm should point inward, not outward.
• Install a clevis pin through each outside drawer hole and through spring; BAG HANDLE.
• With DECKEDlogofacingoutward,insertthehandleendsbehindthespringarms.Rotatethearmsofthehandletoward
theclevispins,pullingthespringarmdownward.Whenthehandleholeislinedupwiththeclevispin,pushthepin
throughthehandleholeandthroughtheinsidedrawerhole.Repeatontheothersideofthehandle.
• Installahairpin throughtheclevispin; BAG HANDLE.
CORRECT:
SPRING ARM FITS
IN HANDLE NOTCH
WRONG:
SPRINGARMOUT
OFHANDLENOTCH
SPRING ARMS
POINT INWARD
HANDLEOVERVIEW
CLEVIS PIN
CORRECT:
SPRINGARMISHERE
(FULLYHORIZONTAL)
WRONG:
SPRINGARM IS HERE
(NOTFULLYHORIZONTAL)
TOPVIEW
HAIR PIN
HELPFUL TIP: MAKE SURE SPRINGS HAVE
THELONG ARMHORIZONTALAND SHORTLEG
VERTICALBEFOREINSERTINGHANDLE
SPRING
NOTCHES
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INSTALL: DRAWERS
• Save yourselfthe headache,watchthis shortinstallation video: DECKED.com/videotailgatewheels.
• Installthedrawerbyslidingwheels intotheirtwochannels(C-channel andcentervert),andslide drawerall the
wayforwarduntil closed.
• Installtheremainingtailgateside wheelsontotheir axles;BAG WHEELS.
NOTE: Placing a spacer under the drawer to raise it into position makes this easier
(ammo can lids work well, or a small piece of 2x2 or 2x4).
• Installtheweatherstripsonthe tailgatesidedraweredge: Withtheweatherstripwiperfacingcabside, lineup one
endwith theside ofthedrawerandplace onthe topdraweredge, firmlypressingdownon the weatherstripasyou
movealong thedraweredge.
NOTE: Facing the weather stripping the wrong way will funnel water into drawer: BAD!
• Whenthe weatherstripis fullyseatedalongthe topedge,trim offanymaterialthatextendsbeyondthedrawer
edgewith wirecutters.Watchoutforthe stainlesswirecoil inside;it’ssharp!
WHEELS CABSIDE
WEATHER STRIP
RECOMMENDED TORQUE:
Bolts in labeled bag WHEELS - 90 in-lb.
DS1/DS2 | v.8 | Page 10DECKED.COM |#DECKEDUSA |@DECKEDUSA
INSTALL: THEFUNSTUFF
• UsetheWASHERSbagandPREP TBObagforthe followingsteps.
• Slidetorsionbraceundercentervertandtailgateammocans.Placebottleopenerontheoutsideofthetorsionbrace.
• Looselyinstall(startwithyourfingerstoavoidcross-threading):
• Two1/2” boltsthroughupperholes inthe bottleopener intothecentervert–no washersneeded; leaveloose.
• Two1” boltswithnylonwashersthroughtheend holesin torsionbraceintotailgateammocans; leaveloose.
• Two1” boltswithnylonwashersthroughthebottombottleopenerholesand torsionbraceintocentervert;
leaveloose.
• Alignbottleopener to edges ofcentervertandtightenfourbottleopener bolts.
• Tightenend boltsintotailgateammocans.
1” BOLTS
1” BOLTS
1/2” BOLTS
NYLON
WASHER
NYLON
WASHER
PREP TBO
RECOMMENDED TORQUE:
1” Bolts - 27 in-lb. |1/2” Bolts - 18 in-lb.
HELPFUL TIP: Bottle opener goes
on the outside of the torsion brace.
Otros manuales para DS1
1
Este manual sirve para los siguientes modelos
1
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